High-pressure water washing energy-saving structure

By using an inclined water hole and flushing plate structure in the tire bead wire water washing equipment, combined with an idling vertical acid-resistant pump and filter, the problems of high energy consumption and water mist are solved, achieving an energy-saving and efficient wire cleaning effect.

CN224157384UActive Publication Date: 2026-04-24中天钢铁集团(淮安)新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
中天钢铁集团(淮安)新材料有限公司
Filing Date
2025-04-24
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing tire bead wire water washing equipment suffers from high energy consumption, water mist that severely affects electrical components and the steel wire wire, and the equipment occupies too much space.

Method used

A centrifugal pump is used to draw industrial clean water from the tank and rinse the steel wire through inclined water holes and rinsing holes, increasing the contact time and area between the steel wire and the water. A vertical acid-resistant pump that can run dry and a filter are used to achieve water recycling, reducing flow rate and energy consumption. The steel wire is guided by a rinsing plate to avoid damage.

Benefits of technology

It reduces equipment energy and water consumption, minimizes the impact of water mist, simplifies equipment structure, and improves the efficiency and safety of steel wire cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224157384U_ABST
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Abstract

The utility model discloses a high-pressure water washing energy-saving structure which comprises a groove body, a washing groove, a washing plate, a lug plate, a filter, a supporting plate, a centrifugal pump, a butterfly valve and a ball valve. The lug plates are connected to the two ends of the flushing tank, the flushing tank is transversely connected to the top end of the tank body through the lug plates, the flushing plate is connected to the lower portion of one side face of the flushing tank, the filter is connected to the bottom of the inner side of the tank body, and the centrifugal pump is connected to one side face of the tank body through the supporting plate. A liquid inlet and a liquid outlet of the centrifugal pump are respectively connected with the lower part of the side surface of the tank body and the top surface of the flushing tank through pipelines, and the two pipelines are respectively connected with a butterfly valve and a ball valve; compared with the prior art, industrial purified water filtered in the tank body is pumped into the flushing tank through the centrifugal pump, a tire bead steel wire to be cleaned penetrates through the flowing water flushing hole of the flushing tank and the opening hole of the flushing plate, the contact time of the steel wire and flowing water is longer than that of common direct injection type water flushing, the power and energy consumption of a pump needed by the device are smaller, and the service life of the device is prolonged. And water mist is not generated, so that the water consumption is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of industrial cleaning equipment technology, and in particular to a high-pressure water flushing energy-saving structure. Background Technology

[0002] During the production of tire bead wire, in order to ensure the cleanliness of the tire bead wire and improve product performance, the tire bead wire is frequently rinsed with water to remove impurities or contaminants such as soap powder, alkali solution, acid solution, and copper plating solution remaining on the surface of the wire during the production process. This prevents adverse effects on subsequent processing steps and avoids reducing the overall quality of the tire bead wire.

[0003] Existing tire bead wire water washing assemblies typically employ direct-jet water washing. This involves using a vertical, acid-resistant pump capable of running dry to lift industrial clean water from the tank into a pipe directly above the wire. Water is then sprayed onto the wire through openings in the pipe connection. However, this method requires a sufficiently high water velocity to effectively clean the residual liquid from the wire surface. Consequently, it suffers from issues such as the need for concentrated water jets and high pump power consumption. Furthermore, the large volume of high-speed water spraying onto the overflow plate creates a water mist that increases air humidity, potentially damaging electrical components. The high-speed passing wire also carries significant water residue, and the increased number of wiping components leads to excessively long tanks. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a high-pressure water rinsing energy-saving structure. The steel wire to be cleaned passes through the rinsing hole and the opening of the rinsing plate of the rinsing tank and moves. The centrifugal pump draws filtered industrial water from the tank and transfers it to the rinsing tank. The industrial water in the rinsing tank enters the rinsing hole through the inclined water hole to rinse the steel wire. The industrial water flowing out of the rinsing hole is blocked by the rinsing plate and falls back into the tank. The steel wire to be cleaned has a longer contact time with the water and will not produce water mist that will affect the electrical components in the workshop. The required pump power and energy consumption and the flow rate of the rinsing water are smaller, reducing the water consumption and the amount of water carried by the steel wire. A shorter tank can be used to reduce the equipment footprint.

[0005] This utility model is achieved through the following technical solution:

[0006] A high-pressure water flushing energy-saving structure includes a tank and a centrifugal pump. A support plate is vertically connected to one side of the tank, and the centrifugal pump is connected to the support plate. A flushing tank is horizontally connected to the top inner side of the tank. A flushing plate is connected to the lower part of the side of the flushing tank facing the direction of steel wire movement. A filter is connected to the bottom inner side of the tank. The inlet and outlet of the centrifugal pump are connected to the lower side of the tank and the top surface of the flushing tank through pipes, respectively. A butterfly valve and a ball valve are connected to the two pipes, respectively.

[0007] Furthermore, the two ends of the rinsing tank facing the inner wall of the tank are connected to inverted L-shaped ear plates. The rinsing tank is connected to the top surface of the two tank bodies at both ends through the horizontal cross plate at the upper part of the two ear plates. The vertical part at the lower part of the two ear plates is one to three centimeters away from the inner wall of the opposite tank.

[0008] Furthermore, the tank and ear plate are connected to a U-shaped groove at the position directly opposite the outlet of the centrifugal pump, which is adapted to the cross-sectional shape of the pipe connected to the outlet. The pipe connected to the outlet of the centrifugal pump is limited on the U-shaped groove.

[0009] Furthermore, the centrifugal pump is a vertical acid-resistant pump that can run dry. The inlet is connected to the center of the top surface of the rinsing tank, and the other end of the pipe connected to the outlet of the centrifugal pump is connected to the inlet.

[0010] Furthermore, the other end of the pipe connected to the inlet of the centrifugal pump passes through the lower side of the tank and connects to the filter.

[0011] Furthermore, the flushing tank includes a water storage chamber, an inclined water hole, and a flushing hole, with the water storage chamber and the flushing hole connected by the inclined water hole (202).

[0012] Furthermore, the end of the pipe connected to the outlet of the centrifugal pump is connected to the water storage chamber, and the flushing hole is connected through the steel wire at a position perpendicular to the flushing tank, with the central axis of the flushing hole coinciding with the axis of the steel wire.

[0013] Furthermore, the bottom end of the inclined water hole is connected to the top end of the flushing hole. The inclined water hole is tilted at a 45-degree angle in the opposite direction of the vertical direction to the direction of the steel wire movement. The top end of the inclined water hole is connected to the bottom surface of the water storage chamber at a position away from the flushing plate.

[0014] Furthermore, the flushing plate has an opening at a position coinciding with the central axis of the steel wire in the tank, and the opening is connected to a threaded ceramic eye.

[0015] Compared with the prior art, this utility model has the following obvious advantages:

[0016] I. This utility model has a rinsing tank connected to the top of the inner side of the tank body. The industrial clean water drawn by the centrifugal pump enters the water storage chamber of the cleaning tank from the water inlet on the top surface of the rinsing tank. Then, the industrial water enters the rinsing hole through the inclined water hole to rinse the steel wire moving through the rinsing hole. This increases the contact time and area between the steel wire and the industrial clean water used for rinsing. Compared with general direct spray water rinsing, the rinsing water does not need to have a high flow rate, which can reduce the power of the centrifugal pump used for pumping and reduce energy consumption.

[0017] II. In this utility model, a rinsing plate is connected to the lower part of the side of the rinsing tank facing the direction of the steel wire movement. The rinsing plate has an opening at a position that coincides with the central axis of the steel wire. The opening is connected to a threaded ceramic eye. During the movement of the steel wire, the opening connected to the rinsing plate limits the position of the steel wire in the vertical direction and provides a guiding effect for the displacement of the steel wire. The threaded ceramic eye prevents the steel wire from damaging the rinsing plate.

[0018] Third, because the steel wire has a long contact time and area with the industrial clean water in the rinsing tank, the required rinsing water flow rate is not high, and the cross-sectional diameter of the rinsing hole does not need to be too small to achieve centralized rinsing. Moreover, after the rinsing water flows out of the rinsing hole of the rinsing tank, it will be blocked by the rinsing plate and fall back into the tank. Water mist will not be generated, which will cause excessive air humidity and affect the operation of electrical components. The steel wire will also carry less water after rinsing, which will reduce the use of the wiping liquid component and simplify the composition of the rinsing structure.

[0019] IV. In this utility model, the centrifugal pump is a vertical acid-resistant pump that can run dry. The tank body is connected to a filter on the inner bottom surface. The pipe connected to the inlet of the centrifugal pump passes through the side of the tank body and is connected to the filter. A butterfly valve is connected to the pipe. The water used in the rinsing tank falls back into the tank body and is filtered by the filter before being extracted and recycled, reducing water consumption. The operator can control the flow rate of the water extracted by the vacuum pump by adjusting the butterfly valve connected to the pipe, thereby adjusting the flow rate. Attached Figure Description

[0020] Figure 1 This is a front view structural diagram of the present utility model;

[0021] Figure 2 for Figure 1 A schematic diagram of the left-side view structure;

[0022] Figure 3 This is a schematic diagram of the left-side cross-sectional structure of the rinsing tank and rinsing plate.

[0023] The relationship between the reference numerals and their corresponding names in the attached figures is as follows:

[0024] 1. Tank body, 2. Flushing tank, 201. Water storage chamber, 202. Inclined water hole, 203. Flushing hole, 3. Flushing plate, 4. Ear plate, 5. Filter, 6. Support plate, 7. Centrifugal pump, 8. Butterfly valve, 9. Ball valve. Detailed Implementation

[0025] The present invention will now be described in detail with reference to the accompanying drawings.

[0026] like Figure 1 , Figure 2 and Figure 3As shown, this utility model provides a high-pressure water flushing energy-saving structure, including a tank 1, a flushing tank 2, a flushing plate 3, a filter 5, a support plate 6, a centrifugal pump 7, a butterfly valve 8, and a ball valve 9. In this embodiment, the flushing tank 2 is horizontally connected to the top of the inner side of the tank 1. Inverted L-shaped ear plates 4 are connected to the two opposite sides of the inner sidewall of the tank 1. The bottom surface of the horizontal part of the two ear plates 4 is connected to the top surface of the two sides of the tank 1. The vertical part of the lower part of the two ear plates 4 is equidistant from the inner sidewall of the opposite tank 1, with a distance of one to three centimeters between them. The flushing plate 3 is connected to the lower part of the side of the flushing tank 2 facing the direction of the steel wire movement. The flushing plate 3 has an opening at the position that coincides with the central axis of the steel wire in the tank 1. The opening is connected to a threaded ceramic eye.

[0027] The rinsing tank 2 includes a water storage chamber 201, an inclined water hole 202, and a rinsing hole 203. A water inlet is connected to the center of the top surface of the rinsing tank 2 above the water storage chamber 201. The rinsing hole 203 is connected through the rinsing tank 2 at a position perpendicular to the steel wire. The central axis of the rinsing hole 203 coincides with the axis of the steel wire. The bottom end of the inclined water hole 202 is connected to the top end of the rinsing hole 203. The inclined water hole 202 is inclined at a 45-degree angle in the opposite direction of the vertical direction to the direction of the steel wire movement. The top end of the inclined water hole 202 is connected to the bottom surface of the water storage chamber 201 at a position away from the rinsing plate 3.

[0028] The filter 5 is connected to the bottom inner side of the tank 1, the support plate 6 is vertically connected to one side of the tank 1, the centrifugal pump 7 is a dry-running vertical acid-resistant pump, and is vertically connected to the top surface of the support plate 6. The inlet of the centrifugal pump 7 is connected to the filter 5 through a pipe passing through the lower side of the tank 1. The butterfly valve 8 is connected to the pipe between the inlet of the centrifugal pump 7 and the lower side of the tank 1. The outlet of the centrifugal pump 7 is connected to the inlet of the rinsing tank 2 through a pipe. The end of the pipe passes through the inlet and connects to the water storage chamber 201. The tank 1 and the ear plate 4 are connected to a U-shaped groove at the position opposite to the outlet of the centrifugal pump 7, which is adapted to the cross-sectional shape of the pipe connected to the outlet of the centrifugal pump 7. The pipe body connected to the outlet of the centrifugal pump 7 is limited on the U-shaped groove. The ball valve 9 is connected to the pipe between the outlet of the centrifugal pump 7 and the inlet of the rinsing tank 2.

[0029] The working principle of this utility model is as follows:

[0030] In use, the operator uses the drum and pulling device connected to both ends of the rinsing structure to connect the tire bead wires to be cleaned at equal intervals on the same horizontal level inside the tank 1, parallel to the inner walls at both ends. The tire bead wires pass through the rinsing holes of the rinsing tank 2 and the openings of the rinsing plate 3 connected to the inner side of the tank 1. After connecting the tire bead wires, the operator opens the butterfly valve 8 and the ball valve 9 and starts the pulling device and the centrifugal pump 7. The pulling device pulls the tire bead wires, causing them to move along the central axis. At the same time, the centrifugal pump 7 draws the industrial purified water from the tank 1, filtered by the filter 5, into the inlet through a pipe. The centrifugal pump 7 draws the purified water... Industrial purified water is transmitted to the water storage chamber 201 of the rinsing tank 2 through the pipe connecting the outlet and the inlet of the rinsing tank 2. Under the action of water pressure, the industrial purified water is sprayed from the inclined water hole 202 connected to the bottom of the water storage chamber 201 into the rinsing hole 203 to rinse the moving bead wire in the rinsing hole 203. The opening of the rinsing plate 3 stabilizes the vertical position of the bead wire relative to the rinsing hole 203 during the rinsing process. The water after rinsing the bead wire, carrying impurities on the bead wire, is blocked by the rinsing plate 3 and falls into the inner side of the tank 1. The bead wire has less water after rinsing and dries during the movement after leaving the rinsing plate 3, thus completing the rinsing of the bead wire.

[0031] During the washing process of the tire bead wire, the operator can rotate and adjust the butterfly valve 8 as needed to control the flow rate of industrial clean water drawn by the centrifugal pump 7, thereby adjusting the flow rate of the water in the washing tank 2.

[0032] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent transformations or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high-pressure water flushing energy-saving structure, comprising a tank (1) and a centrifugal pump (7), wherein a support plate (6) is vertically connected to one side of the tank (1), and the centrifugal pump (7) is connected to the support plate (6), characterized in that: A rinsing tank (2) is horizontally connected to the top inner side of the tank (1). A rinsing plate (3) is connected to the lower part of the side of the rinsing tank (2) facing the direction of wire movement. A filter (5) is connected to the bottom inner side of the tank (1). The inlet and outlet of the centrifugal pump (7) are connected to the lower side of the tank (1) and the top surface of the rinsing tank (2) respectively through pipes. A butterfly valve (8) and a ball valve (9) are connected to the two pipes respectively.

2. The high-pressure water flushing energy-saving structure according to claim 1, characterized in that: The rinsing tank (2) has inverted L-shaped ear plates (4) connected to both ends of the inner wall of the tank body (1). The rinsing tank (2) is connected to the top surface of the tank body (1) at both ends through the horizontal horizontal plate at the top of the two ear plates (4). The vertical part at the bottom of the two ear plates (4) is one to three centimeters away from the inner wall of the opposite tank body (1).

3. The high-pressure water flushing energy-saving structure according to claim 1 or 2, characterized in that: The tank (1) and ear plate (4) are connected to a U-shaped groove at the position opposite to the outlet of the centrifugal pump (7), which is adapted to the cross-sectional shape of the pipe connected to the outlet. The pipe connected to the outlet of the centrifugal pump (7) is limited on the U-shaped groove.

4. The high-pressure water flushing energy-saving structure according to claim 1, characterized in that: The centrifugal pump (7) is a vertical acid-resistant pump that can run dry. The inlet is connected to the center of the top surface of the rinsing tank (2), and the other end of the pipe connected to the outlet of the centrifugal pump (7) is connected to the inlet.

5. The high-pressure water flushing energy-saving structure according to claim 1, characterized in that: The other end of the pipe connected to the inlet of the centrifugal pump (7) passes through the lower side of the tank (1) and is connected to the filter (5).

6. The high-pressure water flushing energy-saving structure according to claim 1, characterized in that: The rinsing tank (2) includes a water storage chamber (201), an inclined water hole (202), and a rinsing hole (203). The water storage chamber (201) and the rinsing hole (203) are connected through the inclined water hole (202).

7. A high-pressure water flushing energy-saving structure according to claim 1 or 6, characterized in that: The outlet of the centrifugal pump (7) is connected to the end of the pipe that is connected to the water storage chamber (201). The flushing hole (203) is connected through the steel wire at a position that is perpendicular to the flushing tank (2). The central axis of the flushing hole (203) coincides with the axis of the steel wire.

8. The high-pressure water flushing energy-saving structure according to claim 6, characterized in that: The bottom end of the inclined water hole (202) is connected to the top end of the flushing hole (203). The inclined water hole (202) is tilted at 45 degrees in the opposite direction of the vertical direction to the direction of the steel wire movement. The top end of the inclined water hole (202) is connected to the bottom surface of the water storage chamber (201) at a position away from the flushing plate (3).

9. The high-pressure water flushing energy-saving structure according to claim 1, characterized in that: The flushing plate (3) has an opening at a position that coincides with the central axis of the steel wire in the tank (1), and the opening is connected to a threaded ceramic eye.