Pipeline connecting device for waste gas treatment

By using automated welding and grinding of rotating components, the problems of low connection efficiency and uneven welding of exhaust gas treatment pipelines have been solved, achieving efficient and low-labor-intensity pipeline connection.

CN224157944UActive Publication Date: 2026-04-24NANJING WEIYU ELECTRONIC SYST ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING WEIYU ELECTRONIC SYST ENG CO LTD
Filing Date
2025-04-27
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In existing technologies, the connection of exhaust gas treatment pipelines requires manual alignment and welding, which leads to low efficiency, uneven welds, poor grinding results, and increased labor intensity for workers.

Method used

Automated welding and grinding are achieved using rotating components, including a rotating toothed disc, a welding torch, and a grinding disc. Automatic alignment, welding, and grinding of pipes are accomplished via a servo motor and a hydraulic telescopic rod.

Benefits of technology

It improves the efficiency of exhaust gas pipeline connection, reduces the labor intensity of workers, and ensures smooth welds and good grinding results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline connecting device for waste gas treatment, which comprises a fixed base, a first bottom plate is arranged at one end of the top of the fixed base, a second bottom plate is arranged at the other end of the top of the fixed base, a supporting seat is fixedly mounted at the top of the fixed base, and the supporting seat is provided with a rotating component for welding and polishing a pipeline joint. The rotating assembly comprises a rotating fluted disc movably arranged on the supporting base, a rotating motor is fixedly installed at the top of the fixed base, the output end of the rotating motor penetrates through the supporting base through a rotating shaft to be connected with a driving gear, and the driving gear is movably meshed with the rotating fluted disc. Relates to the related field of waste gas pipelines, in particular to a waste gas pipeline welding device which completes surrounding welding of the joint of two waste gas pipelines through a welding gun head on a rotating fluted disc and conducts surrounding grinding on a welding seam through a grinding sand disc on the rotating fluted disc, so that the welding seam is smooth, and in the whole welding and grinding process, the labor intensity of workers is reduced; and the connection efficiency of the waste gas pipeline is improved.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas pipeline technology, and in particular to a pipeline connection device for waste gas treatment. Background Technology

[0002] Waste gas treatment refers to the treatment of exhaust gases generated in production and daily life. Harmful substances in the waste gas are treated through adsorption, chemical reactions, and other methods to bring the waste gas up to emission standards and reduce environmental damage. Waste gas is generally transported through pipelines and enters a reaction tower for treatment. Pressure pipelines used in waste gas treatment, such as those for coal gas or steam, require welding during connection.

[0003] Currently, during welding, the pipe ends need to be manually aligned before welding along the circumferential joint. This manual alignment and welding consumes a lot of manpower and time, resulting in low pipe connection efficiency. Furthermore, the welded area around the pipe is uneven after welding, requiring workers to use a grinder to grind the pipe's circumference. This grinding process increases the workers' labor intensity, produces poor results, and has low efficiency. In response to this, this utility model provides a pipe connection device for waste gas treatment. Utility Model Content

[0004] The purpose of this application is to provide a pipeline connection device for exhaust gas treatment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a pipe connection device for waste gas treatment, including a fixed base, a first base plate at one top end of the fixed base, a second base plate at the other top end of the fixed base, a support seat fixedly installed on the top of the fixed base, and a rotating component for welding and grinding the pipe connection.

[0006] The rotating assembly includes a rotating gear disk movable on the support base. A rotary motor is fixedly installed on the top of the fixed base. The output end of the rotary motor is connected to a drive gear through a rotating shaft passing through the support base. The drive gear is movably meshed with the rotating gear disk. A first support plate is fixedly installed on the side of the rotating gear disk away from the support base. A welding gun head for welding pipes is provided on the first support plate. A grinding disc is connected to the side of the rotating gear disk away from the support base through a second support plate.

[0007] Preferably, the top of the fixed base has a limiting groove, and the fixed base is slidably connected to the limiting slider in the limiting groove. The top of the limiting slider is fixedly installed at the bottom of the first base plate. The two ends of the first base plate are threaded with positioning bolts, and the bottom of the positioning bolts is opposite to the top of the fixed base.

[0008] Preferably, a servo motor is fixedly installed inside the fixed base, and a screw is connected to the output end of the servo motor. A movable block is threaded through the screw, and the top of the movable block is connected to the bottom of the second base plate via a movable rod.

[0009] Preferably, a limiting base for placing the pipe is fixedly installed on the top of the first base plate and the second base plate. The limiting base has a fixing hole on the top, an electric telescopic rod is fixedly installed at the bottom of the fixing hole, and a positioning seat for pressing and supporting the pipe is fixedly installed at the top of the electric telescopic rod.

[0010] Preferably, a limiting rod is fixedly installed inside the fixed base, and both ends of the movable block pass through the limiting rod. The fixed base has a limiting groove, and the movable rod passes through the limiting groove.

[0011] Preferably, the first support plate is fixedly mounted with a first hydraulic telescopic rod, which is connected to the welding gun head; the second support plate is fixedly mounted with a second hydraulic telescopic rod, which is connected to a grinding motor; and the output end of the grinding motor is connected to the grinding disc.

[0012] Preferably, the support base has an annular groove on the side near the rotating gear disk, and an annular slider is slidably connected to the support base in the annular groove, the annular slider being fixed on the rotating gear disk.

[0013] In summary, the technical effects and advantages of this utility model are as follows:

[0014] 1. In this utility model, the welding gun head on the rotating gear plate completes the circumferential welding at the connection of two exhaust gas pipes, and the grinding disc on the rotating gear plate performs circumferential grinding on the weld seam, making the weld seam smooth. In the entire welding and grinding process, the labor intensity of workers is reduced and the efficiency of connecting exhaust gas pipes is improved.

[0015] 2. In this utility model, during the rotation of the rotating toothed disc, the first hydraulic telescopic rod on the first support plate drives the welding gun head to approach the connection of the exhaust gas pipe, thereby achieving circumferential welding of the pipe weld, which greatly improves the welding effect and reduces the labor intensity of workers. The second hydraulic telescopic rod on the second support plate drives the grinding motor and grinding disc to perform circumferential grinding of the exhaust gas pipe weld, making the weld smooth and reducing the labor intensity of workers. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic perspective view of the overall structure of a pipe connection device for waste gas treatment in an embodiment of this application;

[0018] Figure 2 This is a schematic perspective view of the limiting base structure of a pipe connection device for waste gas treatment in an embodiment of this application;

[0019] Figure 3 This is a schematic perspective view of the movable block structure of a pipe connection device for waste gas treatment according to an embodiment of this application;

[0020] Figure 4 This is a schematic perspective view of the support structure of a pipe connection device for waste gas treatment according to an embodiment of this application;

[0021] Figure 5 This is a schematic perspective view of the annular chute structure of a pipe connection device for waste gas treatment according to an embodiment of this application.

[0022] In the diagram: 10. Fixed base; 11. First base plate; 12. Second base plate; 13. Limiting groove; 14. Limiting slider; 15. Positioning bolt; 16. Limiting base; 17. Fixing hole; 18. Electric telescopic rod; 19. Positioning seat; 20. Support seat; 21. Annular groove; 22. Rotary motor; 23. Drive gear; 24. Annular slider; 30. Rotary gear disc; 31. First support plate; 32. Welding gun head; 33. Second support plate; 34. Grinding disc; 35. First hydraulic telescopic rod; 36. Second hydraulic telescopic rod; 37. Grinding motor; 40. Servo motor; 41. Screw; 42. Movable block; 43. Limiting rod; 44. Limiting groove; 45. Movable rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example: Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The exhaust gas treatment pipe connection device shown includes a fixed base 10, a first base plate 11 at one end of the top of the fixed base 10, a second base plate 12 at the other end of the top of the fixed base 10, and a support seat 20 fixedly installed on the top of the fixed base 10. The support seat 20 is provided with a rotating component for welding and grinding the pipe connection.

[0025] The rotating assembly includes a rotating gear disk 30 that is movable on the support base 20. A rotating motor 22 is fixedly installed on the top of the fixed base 10. The output end of the rotating motor 22 is connected to a drive gear 23 through the support base 20 via a rotating shaft. The drive gear 23 is movably meshed with the rotating gear disk 30. A first support plate 31 is fixedly installed on the side of the rotating gear disk 30 away from the support base 20. A welding gun head 32 for welding pipes is provided on the first support plate 31. A grinding disc 34 is connected to the side of the rotating gear disk 30 away from the support base 20 via a second support plate 33.

[0026] The welding gun head 32 on the rotating gear 30 completes the circumferential welding at the connection of the two exhaust gas pipes. The grinding disc 34 on the rotating gear 30 grinds the weld seam in a circumferential manner, making the weld seam smooth. In the whole welding and grinding process, the labor intensity of workers is reduced and the efficiency of connecting exhaust gas pipes is improved.

[0027] See Figure 2 , Figure 3 , Figure 4 and Figure 5The fixed base 10 has a limiting groove 13 on its top. The fixed base 10 is slidably connected to the limiting slider 14 in the limiting groove 13. The top of the limiting slider 14 is fixedly installed at the bottom of the first base plate 11. The two ends of the first base plate 11 are threaded with positioning bolts 15, and the bottom of the positioning bolts 15 is opposite to the top of the fixed base 10. A servo motor 40 is fixedly installed inside the fixed base 10. The output end of the servo motor 40 is connected to a screw 41. A movable block 42 is threaded through the screw 41. The top of the movable block 42 is connected to the bottom of the second base plate 12 through a movable rod 45. A limiting base 16 for placing the pipe is fixedly installed on the top of the first base plate 11 and the second base plate 12. A fixing hole 17 is opened on the top of the limiting base 16. An electric telescopic rod 18 is fixedly installed at the bottom of the fixing hole 17. A positioning seat 19 for pressing and supporting the pipe is fixedly installed at the top of the electric telescopic rod 18.

[0028] The position of the exhaust pipe is horizontally adjusted by the limiting slide groove 13 under the first base plate 11 in conjunction with the limiting slider 14. The positioning bolts 15 at both ends of the first base plate 11 rotate and descend to abut against the fixed base 10, so that the exhaust pipe on the first base plate 11 moves to the appropriate position. The movable block 42 on the screw 41 is driven by the servo motor 40 to reciprocate under the action of the limiting rod 43, and then the movable block 42 drives the exhaust pipe on the second base plate 12 to move horizontally.

[0029] See Figure 2 , Figure 3 , Figure 4 and Figure 5 A limiting rod 43 is fixedly installed inside the fixed base 10. Both ends of the movable block 42 are movably inserted through the limiting rod 43. The fixed base 10 has a limiting groove 44, and the movable rod 45 is movably inserted through the limiting groove 44. A first hydraulic telescopic rod 35 is fixedly installed on the first support plate 31. The first hydraulic telescopic rod 35 is connected to a welding gun head 32. A second hydraulic telescopic rod 36 is fixedly installed on the second support plate 33. The second hydraulic telescopic rod 36 is connected to a grinding motor 37. The output end of the grinding motor 37 is connected to a grinding disc 34.

[0030] The second base plate 12 moves horizontally by means of the movable rod 45 on the movable block 42 in conjunction with the limiting groove 44. The position of the welding gun head 32 and the weld is adjusted by means of the first hydraulic telescopic rod 35. Similarly, the position of the grinding disc 34 and the weld is adjusted by means of the second hydraulic telescopic rod 36. The operation is simple and convenient.

[0031] The support base 20 has an annular groove 21 on the side near the rotating gear disk 30. An annular slider 24 is slidably connected to the support base 20 in the annular groove 21. The annular slider 24 is fixed on the rotating gear disk 30.

[0032] The annular groove 21, in conjunction with the annular slider 24, enables the rotating gear 30 on the support base 20 to rotate smoothly and stably, thereby completing the circumferential welding and circumferential grinding of the pipe weld joint.

[0033] The working principle of this utility model is as follows: Two exhaust gas pipes to be welded are placed on the top of the first base plate 11 and the second base plate 12 respectively. Specifically, the exhaust gas pipes are placed on the limiting base 16, and then the positioning seat 19 is lowered by the electric telescopic rod 18 to press and fix the exhaust gas pipes. The first base plate 11 is adjusted in position by the limiting slide groove 13 and the limiting slider 14 in conjunction with the positioning bolt 15. The movable block 42 on the screw 41 is driven by the servo motor 40 to move back and forth under the action of the limiting rod 43. The movable block 42 drives the second base plate 12 to adjust in position through the movable rod 45 and the limiting groove 44, so that the top ends of the two exhaust gas pipes are stably connected, which facilitates subsequent welding.

[0034] The connection of the exhaust gas pipe is adjusted to the position of the welding gun head 32. The drive gear 23 is driven by the rotary motor 22 to rotate. The drive gear 23 meshes and drives the rotating toothed disk 30 on the annular slider 24 to rotate stably and synchronously. During the rotation of the rotating toothed disk 30, the first hydraulic telescopic rod 35 on the first support plate 31 drives the welding gun head 32 to approach the connection of the exhaust gas pipe, realizing the circumferential welding of the pipe weld, which greatly improves the welding effect and reduces the labor intensity of the workers.

[0035] After welding is completed, the limiting support of the first base plate 11 is released by the positioning bolt 15, and the exhaust gas pipeline is driven to move horizontally by the movable block 42.

[0036] After the rotary welding is completed, the welding gun head 32 is reset by the first hydraulic telescopic rod 35, and then the grinding motor 37 and the grinding disc 34 are driven by the second hydraulic telescopic rod 36 on the second support plate 33 to perform circumferential grinding on the welded part of the exhaust gas pipe, so that the welded part is smooth and the labor intensity of the workers is reduced.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pipe connection device for waste gas treatment, comprising a fixed base (10), characterized in that, The fixed base (10) has a first base plate (11) at one end of its top and a second base plate (12) at the other end of its top. A support seat (20) is fixedly installed on the top of the fixed base (10). The support seat (20) is equipped with a rotating component for welding and grinding the pipe connection. The rotating assembly includes a rotating gear disk (30) movable on the support base (20). A rotating motor (22) is fixedly installed on the top of the fixed base (10). The output end of the rotating motor (22) is connected to a drive gear (23) through the support base (20) via a rotating shaft. The drive gear (23) is movably meshed with the rotating gear disk (30). A first support plate (31) is fixedly installed on the side of the rotating gear disk (30) away from the support base (20). A welding gun head (32) for welding pipes is provided on the first support plate (31). A grinding disc (34) is connected to the side of the rotating gear disk (30) away from the support base (20) via a second support plate (33).

2. The pipe connection device for waste gas treatment according to claim 1, characterized in that: The fixed base (10) has a limiting groove (13) on its top. The fixed base (10) is slidably connected to a limiting slider (14) in the limiting groove (13). The top of the limiting slider (14) is fixedly installed at the bottom of the first base plate (11). The two ends of the first base plate (11) are threaded with positioning bolts (15), and the bottom of the positioning bolts (15) is opposite to the top of the fixed base (10).

3. The pipe connection device for waste gas treatment according to claim 2, characterized in that: A servo motor (40) is fixedly installed inside the fixed base (10). The output end of the servo motor (40) is connected to a screw (41). A movable block (42) is threaded through the screw (41). The top of the movable block (42) is connected to the bottom of the second base plate (12) through a movable rod (45).

4. The pipeline connection device for waste gas treatment according to claim 3, characterized in that: The first base plate (11) and the second base plate (12) are fixedly installed with a limiting base (16) for placing the pipe. The limiting base (16) has a fixing hole (17) at the top. An electric telescopic rod (18) is fixedly installed at the bottom of the fixing hole (17). A positioning seat (19) for pressing and supporting the pipe is fixedly installed at the top of the electric telescopic rod (18).

5. A pipe connection device for waste gas treatment according to claim 3, characterized in that: The fixed base (10) has a limiting rod (43) fixedly installed inside. The two ends of the movable block (42) pass through the limiting rod (43). The fixed base (10) has a limiting groove (44), and the movable rod (45) passes through the limiting groove (44).

6. The pipe connection device for waste gas treatment according to claim 1, characterized in that: The first support plate (31) is fixedly installed with a first hydraulic telescopic rod (35), the first hydraulic telescopic rod (35) is connected to the welding gun head (32), the second support plate (33) is fixedly installed with a second hydraulic telescopic rod (36), the second hydraulic telescopic rod (36) is connected to a grinding motor (37), and the output end of the grinding motor (37) is connected to the grinding disc (34).

7. A pipe connection device for waste gas treatment according to claim 1, characterized in that: The support base (20) has an annular groove (21) on one side near the rotating gear disk (30). An annular slider (24) is slidably connected to the support base (20) in the annular groove (21). The annular slider (24) is fixed on the rotating gear disk (30).