Corrosion-resistant insulation board cutting device for heat supply pipeline

Abstract

The utility model provides a corrosion-resistant insulation board cutting device for a heat supply pipeline, which relates to the technical field of insulation board processing and comprises a fixing frame, two mounting blocks are arranged in the fixing frame, a heating wire is jointly mounted on the outer surfaces of the two mounting blocks, and a pump body, a separation box and a collection box are mounted on the outer surface of the fixing frame. According to the thermal insulation board cutting device, the thermal insulation board is cut in the moving process through the high-temperature heating wire, compared with traditional cutter cutting, chippings generated in the cutting process can be greatly reduced, the high-temperature heating wire can rapidly melt thermal insulation board materials, chippings generated by material breakage in the physical cutting process are reduced, and the thermal insulation board cutting efficiency is improved. The pump body drives the communicating pipeline and the fixing cover to extract chippings generated by cutting in the fixing frame, and the chippings are conveyed into the separating box through the output pipeline, so that the chippings are recycled in time, and through the design, the influence of the chippings on the body health of workers is avoided, and the cleanness of the working environment is kept.

Description

Technical Field

[0001] This utility model relates to the field of insulation board processing technology, specifically a cutting device for corrosion-resistant insulation boards used in heating pipelines. Background Technology

[0002] Insulation boards, a type of rigid foam plastic board made primarily of polystyrene resin, are widely used in construction, refrigeration, and heating industries. This material not only possesses excellent moisture-proof and waterproof properties but also effectively insulates against heat transfer, improving energy efficiency. However, cutting is an indispensable step in the production of insulation boards. In this process, the insulation boards need to be cut into various shapes and sizes to meet different application requirements. This cutting process generates a large amount of debris. If this debris is not handled promptly and effectively, it can easily be inhaled by workers, posing a potential threat to their health. Long-term inhalation of this debris may lead to respiratory diseases, seriously affecting workers' work efficiency and quality of life. Therefore, we provide a corrosion-resistant insulation board cutting device for heating pipelines to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to provide a corrosion-resistant insulation board cutting device for heating pipelines, so as to solve the problems mentioned in the background art and overcome its technical defects.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A fixed frame is included, with two mounting blocks inside the fixed frame. A heating wire is mounted on the outer surface of the two mounting blocks. A pump body, a separation box, and a collection box are mounted on the outer surface of the fixed frame. Fixed covers are mounted on the upper and lower surfaces of the fixed frame. A connecting pipe is connected to the input end of the pump body. The end of the connecting pipe away from the pump body is connected to the outer surface of the two fixed covers. An output pipe is connected to the output end of the pump body. The end of the output pipe away from the pump body is connected to the separation box. A connecting pipe is connected to the bottom surface of the separation box. The bottom end of the connecting pipe is connected to the outer surface of the collection box.

[0005] As a further embodiment of this utility model: a filter plate is installed inside the separation box, an electric telescopic rod is installed inside the separation box, a scraper is installed at the output end of the electric telescopic rod, an electric push rod A is installed inside the separation box, and a sealing block is installed at the output end of the electric push rod A.

[0006] As a further improvement of this utility model: the fixed frame is provided with four sets of electric push rods B, two of which have rotating wheels fixedly installed at their output ends, and the other two sets of electric push rods B have rotating wheels rotatably installed at their output ends.

[0007] As a further embodiment of this utility model: the outer surface of each set of rotating wheels is connected to a conveyor belt, and two motors A are installed on the outer surface of the fixed frame. The output end of each motor A passes through the fixed frame and is connected to the outer surface of two electric push rods B.

[0008] As a further improvement of this utility model: two sets of electric slide rails B are slidably installed on the inner wall of the fixed frame, and the outer surfaces of the other two sets of electric push rods B are slidably installed on the outside of the electric slide rails B.

[0009] As a further embodiment of this utility model: the inner bottom wall and inner top wall of the fixing frame are both equipped with mounting brackets, each mounting bracket has a threaded rod rotatably mounted inside, each threaded rod has a moving block threadedly connected to its outer surface, and each mounting bracket has a motor B mounted on its outer surface.

[0010] As a further embodiment of this utility model: the output end of each motor B passes through the mounting bracket and is connected to the right end of the threaded rod; a mounting seat is installed on the outer surface of each moving block; an electric slide rail A is installed on the outer surface of each mounting seat; and the outer surface of each mounting block is slidably mounted on the outside of the electric slide rail A.

[0011] As a further improvement of this utility model: four support legs are installed on the bottom surface of the fixing frame, and a controller is installed on the outer surface of the fixing frame.

[0012] Compared with the prior art, the beneficial effects of this utility model include:

[0013] This invention uses a high-temperature heating wire to cut the insulation board during movement. Compared with traditional cutting blades, it can significantly reduce the generation of debris during the cutting process. This is because the high-temperature heating wire can quickly melt the insulation board material, reducing the debris generated by material breakage during physical cutting. The pump body drives the connecting pipe and the fixed cover to extract the debris generated inside the fixed frame and transport it to the inside of the separation box through the output pipe, realizing timely recycling of debris. This design not only avoids the impact of debris on the health of workers, but also maintains a clean working environment. The inclusion of a filter plate can separate the debris, making subsequent debris processing more convenient. Attached Figure Description

[0014] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0015] Figure 1The schematic diagram shows a three-dimensional structural schematic of a corrosion-resistant insulation board cutting device for heating pipelines according to one embodiment of the present invention.

[0016] Figure 2 The schematic diagram shows a side view of a corrosion-resistant insulation board cutting device for heating pipes according to one embodiment of the present invention.

[0017] Figure 3 The diagram schematically shows the internal structure of a corrosion-resistant insulation board cutting device for heating pipelines according to one embodiment of the present invention.

[0018] Figure 4 The illustration schematically shows a corrosion-resistant insulation board cutting device for heating pipes according to one embodiment of the present invention.

[0019] The following are the labels in the diagram: 1. Fixed frame; 2. Support leg; 3. Controller; 4. Fixed cover; 5. Connecting pipe; 6. Pump body; 7. Output pipe; 8. Separation box; 9. Connecting pipe; 10. Collection box; 11. Electric push rod A; 12. Sealing block; 13. Filter plate; 14. Electric telescopic rod; 15. Scraper; 16. Motor A; 17. Electric push rod B; 18. Rotating wheel; 19. Conveyor belt; 20. Mounting frame; 21. Threaded rod; 22. Moving block; 23. Motor B; 24. Mounting base; 25. Electric slide rail A; 26. Mounting block; 27. Heating wire; 28. Electric slide rail B. Detailed Implementation

[0020] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0021] An embodiment of the present invention is shown in conjunction with the accompanying drawings.

[0022] The device includes a fixed frame 1, inside which are two mounting blocks 26. Heating wires 27 are mounted on the outer surfaces of the two mounting blocks 26. A pump body 6, a separation box 8, and a collection box 10 are mounted on the outer surface of the fixed frame 1. Fixed covers 4 are mounted on the upper and lower surfaces of the fixed frame 1. A connecting pipe 5 is connected to the input end of the pump body 6. The end of the connecting pipe 5 away from the pump body 6 is connected to the outer surface of the two fixed covers 4. An output pipe 7 is connected to the output end of the pump body 6. The end of the output pipe 7 away from the pump body 6 is connected to the separation box 8. A connecting pipe 9 is connected to the bottom surface of the separation box 8. The bottom end of the connecting pipe 9 is connected to the outer surface of the collection box 10.

[0023] In this embodiment, a filter plate 13 is installed inside the separation box 8, an electric telescopic rod 14 is installed inside the separation box 8, a scraper 15 is installed at the output end of the electric telescopic rod 14, an electric push rod A11 is installed inside the separation box 8, and a sealing block 12 is installed at the output end of the electric push rod A11. The electric push rod A11 drives the sealing block 12 to seal the separation box 8, which can prevent the airflow delivered by the pump body 6 from flowing into the interior of the collection box 10 when cleaning the debris inside the collection box 10, thereby ensuring the smooth progress of the cleaning process and avoiding the situation of debris flying around.

[0024] In this embodiment, the inside of the fixed frame 1 is provided with four sets of electric push rods B17, of which the output ends of two sets of electric push rods B17 are fixedly installed with rotating wheels 18, and the output ends of the other two sets of electric push rods B17 are rotatably installed with rotating wheels 18.

[0025] In this embodiment, each set of rotating wheels 18 has a conveyor belt 19 connected to its outer surface. Two motors A16 are installed on the outer surface of the fixed frame 1. The output end of each motor A16 passes through the fixed frame 1 and is connected to the outer surface of two electric push rods B17.

[0026] In this embodiment, two sets of electric slide rails B28 are slidably installed on the inner wall of the fixing frame 1, and the outer surfaces of the other two sets of electric push rods B17 are slidably installed on the outside of the electric slide rails B28. Through the electric slide rails B28, the two conveyor belts 19 above are driven to move up and down, which can adjust the distance between them and the insulation board to fix them, ensuring greater stability during the cutting process.

[0027] In this embodiment, mounting brackets 20 are installed on the inner bottom wall and inner top wall of the fixing frame 1. A threaded rod 21 is rotatably installed inside each mounting bracket 20. A moving block 22 is threadedly connected to the outer surface of each threaded rod 21. A motor B23 is installed on the outer surface of each mounting bracket 20.

[0028] In this embodiment, the output end of each motor B23 passes through the mounting bracket 20 and is connected to the right end of the threaded rod 21. Each moving block 22 has a mounting seat 24 installed on its outer surface, and each mounting seat 24 has an electric slide rail A25 installed on its outer surface. The outer surface of each mounting block 26 is slidably installed on the outside of the electric slide rail A25. Through the cooperation of the motor B23 and the electric slide rail A25, the cutting position of the heating wire 27 can be flexibly adjusted.

[0029] In this embodiment, four support legs 2 are installed on the bottom surface of the fixing frame 1, and a controller 3 is installed on the outer surface of the fixing frame 1.

[0030] Working principle: In use, the device is placed in the designated area using the support leg 2. The insulation board to be processed is placed between the two conveyor belts 19. The electric slide rail B28 is activated, which drives the two upper conveyor belts 19 to move up and down to fix the insulation board. Then, the two motors A16 are activated, which drive the two lower electric push rods B17, the rotating wheel 18, and the conveyor belts 19 to rotate, thereby driving the fixed insulation board backward. When the insulation board reaches the designated position, the heating wire 27 is activated to heat it, preparing to cut the insulation board. The motor B23 is activated, which drives the threaded rod 21 to rotate. The moving block 22 and the mounting base 24 drive the heating wire 27 to move laterally to adjust the cutting position. The electric slide rail A25 is activated, which drives the mounting block 26 to move laterally. The heating wire 27 is adjusted to a longitudinal cutting position so that the high-temperature heating wire 27 can quickly cut the insulation board at high temperature during the movement. After the insulation board is cut, it continues to be conveyed backward for feeding. At the same time as cutting, the pump body 6 is started, which drives the connecting pipe 5 and the fixed cover 4 to extract the debris generated inside the fixed frame 1. The debris is then transported to the inside of the separation box 8 through the output pipe 7. The debris is separated by the filter plate 13. Then, the electric push rod A11 is started to open the feeding port, and the electric telescopic rod 14 is stopped to drive the scraper 15 to scrape the debris adsorbed on the surface of the filter plate 13. At the same time, the debris is pushed through the connecting pipe 9 to fall into the inside of the collection box 10 for collection. This can effectively reduce the impact of the debris generated during the cutting process on the health of workers.

[0031] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A cutting device for corrosion-resistant insulation boards used in heating pipelines, characterized in that, The device includes a fixed frame (1), inside which are provided two mounting blocks (26). Heating wires (27) are mounted on the outer surfaces of the two mounting blocks (26). A pump body (6), a separation box (8), and a collection box (10) are mounted on the outer surface of the fixed frame (1). Fixed covers (4) are mounted on the upper and lower surfaces of the fixed frame (1). A connecting pipe (5) is connected to the input end of the pump body (6). The end of the connecting pipe (5) away from the pump body (6) is connected to the outer surfaces of the two fixed covers (4). An output pipe (7) is connected to the output end of the pump body (6). The end of the output pipe (7) away from the pump body (6) is connected to the separation box (8). A connecting pipe (9) is connected to the bottom surface of the separation box (8). The bottom end of the connecting pipe (9) is connected to the outer surface of the collection box (10).

2. The corrosion-resistant insulation board cutting device for heating pipelines according to claim 1, characterized in that, The separation box (8) is equipped with a filter plate (13), an electric telescopic rod (14) is installed inside the separation box (8), a scraper (15) is installed at the output end of the electric telescopic rod (14), an electric push rod A (11) is installed inside the separation box (8), and a sealing block (12) is installed at the output end of the electric push rod A (11).

3. The corrosion-resistant insulation board cutting device for heating pipelines according to claim 2, characterized in that, The fixed frame (1) is equipped with four sets of electric push rods B (17), two of which have rotating wheels (18) fixedly installed at their output ends, and the other two sets of electric push rods B (17) have rotating wheels (18) rotatably installed at their output ends.

4. The corrosion-resistant insulation board cutting device for heating pipelines according to claim 3, characterized in that, Each set of rotating wheels (18) has a conveyor belt (19) connected to its outer surface. Two motors A (16) are installed on the outer surface of the fixed frame (1). The output end of each motor A (16) passes through the fixed frame (1) and is connected to the outer surface of two electric push rods B (17).

5. The corrosion-resistant insulation board cutting device for heating pipelines according to claim 4, characterized in that, The inner wall of the fixed frame (1) is slidably fitted with two sets of electric slide rails B (28), and the outer surfaces of the other two sets of electric push rods B (17) are slidably fitted on the outside of the electric slide rails B (28).

6. The corrosion-resistant insulation board cutting device for heating pipelines according to claim 1, characterized in that, The inner bottom wall and inner top wall of the fixed frame (1) are each equipped with a mounting bracket (20). Each mounting bracket (20) is rotatably equipped with a threaded rod (21). The outer surface of each threaded rod (21) is threadedly connected with a moving block (22). Each mounting bracket (20) is equipped with a motor B (23) on its outer surface.

7. The corrosion-resistant insulation board cutting device for heating pipelines according to claim 6, characterized in that, The output end of each motor B (23) passes through the mounting bracket (20) and is connected to the right end of the threaded rod (21). The outer surface of each moving block (22) is equipped with a mounting seat (24). The outer surface of each mounting seat (24) is equipped with an electric slide rail A (25). The outer surface of each mounting block (26) is slidably mounted on the outside of the electric slide rail A (25).

8. A corrosion-resistant insulation board cutting device for heating pipelines according to claim 7, characterized in that, The bottom surface of the fixed frame (1) is equipped with four support legs (2), and the outer surface of the fixed frame (1) is equipped with a controller (3).

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