Flange barrel capable of avoiding raw material precipitation

By introducing a motor-driven stirring system and a scraper structure into the flange barrel, the problem of raw material sedimentation in the flange barrel is solved, achieving uniform mixing of raw materials and preventing sedimentation, thereby improving the reliability and efficiency of the production process.

CN224159570UActive Publication Date: 2026-04-24MINGHAO PLASTIC TECH (KUNSHAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MINGHAO PLASTIC TECH (KUNSHAN) CO LTD
Filing Date
2025-04-30
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing flange drums are prone to sedimentation when storing raw materials containing solid particles or components with large density differences. This leads to uneven raw material composition within the drum, affecting product quality and the stability of the production process, and reducing the reliability and efficiency of the production process.

Method used

A structure including a motor, a rotating rod, a stirring rod, a driving gear, a driven gear, a rotating frame, a connector, a connector rod, a shaft, and a scraper is designed. The motor drives the rotating rod to stir the raw materials, and the scraper on the rotating frame scrapes off the raw materials on the barrel wall. Combined with the buffer design of springs and extension rods, the raw materials are prevented from settling.

Benefits of technology

It effectively prevents raw material sedimentation, ensures the uniformity of raw materials inside the barrel, extends the service life of the scraper and barrel body, improves the reliability and stability of the flange barrel, and guarantees the quality stability of the production process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224159570U_ABST
Patent Text Reader

Abstract

The utility model discloses a flange barrel capable of avoiding raw material precipitation, which comprises a barrel body and a shell, a motor is fixedly mounted on one side of the top in the shell, a driving gear is arranged at the lower end of the motor, a rotating rod is arranged on the other side in the shell, and a driven gear is fixedly mounted on the surface of the rotating rod close to the top. According to the flange barrel capable of preventing the raw materials from precipitating, through the design of a motor, a rotating rod, a stirring rod, a driving gear, a driven gear, a rotating frame, an inserting base, an inserting rod, a shaft rod and a scraping strip, when the motor is started, the driving gear is driven to rotate through a main shaft, then the driven gear meshed with the driving gear is driven to rotate, and the driven gear drives the rotating rod to rotate; and the stirring rods on the rotating rod fully stir the raw materials in the barrel body, so that the static state of the raw materials is effectively broken, the components of the raw materials are uniformly mixed, and the precipitation phenomenon caused by the gravity action is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of flange barrel technology, specifically a flange barrel that can prevent raw material sedimentation. Background Technology

[0002] In many industrial sectors such as chemical, food, and pharmaceutical, material storage and transportation are crucial links in the production process. Different industries have diverse needs for material containers, which must ensure the safe storage of materials while also meeting the requirements of stability and convenience under different environmental and transportation conditions. Flange barrels, as a common type of industrial container, stand out due to their unique design structure. They are usually made of sturdy and durable materials and have good sealing performance, which can effectively prevent material leakage, volatilization, and the intrusion of external impurities, ensuring that the quality of materials is not affected. At the same time, the flange interface design of flange barrels makes it more convenient and efficient to connect with other equipment, load and unload materials, and carry out pipeline transportation. They can adapt to a variety of complex industrial production scenarios and play an indispensable role in industrial production.

[0003] Existing flanged containers, when used to store raw materials containing solid particles or components with significant density differences that are prone to sedimentation, often experience rapid sedimentation within the container. Due to a lack of targeted optimization in their internal structural design, and the absence of effective devices to promote uniform mixing or prevent sediment accumulation, solid particles and other components gradually settle at the bottom of the container under gravity. Over time, this sedimentation accumulates, leading to severe uneven composition between the upper and lower parts of the container. This not only causes significant difficulties in subsequent handling, making it hard to obtain uniform raw materials, but also directly impacts product quality and the stability of the production process in industrial production, reducing the reliability and efficiency of the entire production flow and becoming a potential obstacle to the further development of related industries. Therefore, we propose a flanged container that can prevent raw material sedimentation. Utility Model Content

[0004] The purpose of this invention is to provide a flanged container that can prevent raw material sedimentation, thereby solving the problem mentioned in the background art. Existing flanged containers, when used to store raw materials containing solid particles or components with large density differences that are prone to sedimentation, often experience rapid sedimentation within the container. Due to the lack of targeted optimization in their internal structural design and the absence of devices that effectively promote uniform mixing of materials or prevent sediment accumulation, solid particles and other components gradually settle at the bottom of the container under gravity. Over time, this sedimentation accumulates, leading to severe unevenness in the composition of the raw materials in the upper and lower parts of the container. This not only causes significant difficulties in subsequent handling operations, making it difficult to obtain uniform raw materials, but also, in industrial production, this uneven composition directly affects product quality and the stability of the production process, reducing the reliability and efficiency of the entire production process and becoming a potential obstacle to the further development of related industries.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flanged barrel that can prevent raw material sedimentation, comprising a barrel body and a shell. A motor is fixedly installed on one side of the top of the shell, and a drive gear is provided at the lower end of the motor. A rotating rod is provided on the other side of the shell, and a driven gear is fixedly installed on the top of the rotating rod. The bottom of the rotating rod passes through the barrel cover and the barrel body in sequence and extends into the interior of the barrel body. A stirring rod is fixedly installed on the outer wall of the rotating rod. A plug-in seat is fixedly connected to the bottom of the rotating rod. A rotating frame is provided at the lower end of the plug-in seat. A plug-in rod is fixedly connected to the top of the rotating frame corresponding to the lower end of the plug-in seat. A shaft is fixedly connected to one side of the lower end of the rotating frame. A scraper is provided on one side of the inner wall of the barrel. Grooves are provided at the top and bottom of one side of the rotating frame. A spring is fixedly connected to one side of the groove, and an extension rod is fixedly connected to one side of the spring.

[0006] Compared with the prior art, the beneficial effects of this utility model are:

[0007] This flanged drum, designed to prevent raw material sedimentation, utilizes a motor, rotating rod, stirring rod, drive gear, driven gear, rotating frame, connector, connector rod, shaft, and scraper. When the motor starts, it drives the drive gear via the main shaft, which in turn drives the driven gear, which in turn rotates the rotating rod. The stirring rod on the rotating rod then thoroughly stirs the raw materials within the drum, effectively breaking the static state of the raw materials and ensuring uniform mixing of all components, thus preventing sedimentation caused by gravity. Simultaneously, the connector at the bottom of the rotating rod tightly engages with the connector rod at the top of the rotating frame, causing the rotating frame to rotate synchronously. The shaft at the lower end of the rotating frame rotates stably within a bearing at the center of the bottom of the drum, ensuring smooth rotation. During rotation, the scraper on the side of the rotating frame makes close contact with the inner wall of the drum, continuously scraping away raw materials adhering to the inner wall, preventing sedimentation and further ensuring the uniformity of the raw materials within the drum. This dual anti-sedimentation mechanism, achieved through the stirring rod… The stirring of raw materials and the scraping of the inner wall by the scraper significantly improve the flange barrel's ability to prevent material sedimentation, ensuring the stability of raw material quality during storage and providing a reliable guarantee for subsequent production and processing. The design of the groove, spring, and extension rod allows the extension rod to extend and buffer to a certain extent within the groove under the elastic action of the spring when the scraper encounters significant resistance. This buffering mechanism effectively reduces the rigid collision between the scraper and the inner wall of the barrel, preventing damage to the scraper and the inner wall due to excessive squeezing or collision, and extending the service life of the scraper and the barrel. On the other hand, the elastic restoring force of the spring can always maintain the thrust of the extension rod on the scraper, keeping the scraper in close contact with the inner wall of the barrel. This ensures that the scraper can continuously and effectively scrape the raw material on the inner wall during rotation, further preventing the accumulation and sedimentation of raw material on the inner wall, ensuring the overall uniformity of the raw material in the barrel, improving the flange barrel's performance in preventing material sedimentation, and also improving the reliability and stability of the flange barrel in use. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the structure of this utility model;

[0009] Figure 2 This utility model Figure 1 A magnified view of part A in the diagram;

[0010] Figure 3 This is a front view of the structure of this utility model;

[0011] Figure 4 This is a three-dimensional view of the rotating frame of this utility model.

[0012] In the diagram: 1. Barrel body; 2. Barrel lid; 3. Shell; 4. Motor; 5. Rotating rod; 6. Stirring rod; 7. Driving gear; 8. Driven gear; 9. Rotating frame; 10. Connecting seat; 11. Connecting rod; 12. Shaft; 13. Scraper; 14. Ball bearing; 15. Annular groove; 16. Groove; 17. Spring; 18. Extension rod; 19. Slide groove; 20. Sliding block. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-4 This utility model provides a technical solution: a flanged barrel that can prevent raw material sedimentation, including a barrel body 1 and a shell 3. A barrel cover 2 is provided on the top of the barrel body 1. A motor 4 is fixedly installed on one side of the top of the shell 3. A drive gear 7 is provided at the lower end of the motor 4. A rotating rod 5 is provided on the other side of the shell 3. A driven gear 8 is fixedly installed on the top of the surface of the rotating rod 5. The bottom of the rotating rod 5 passes through the barrel cover 2 and the barrel body 1 and extends into the interior of the barrel body 1. A stirring rod 6 is fixedly installed on the outer wall of the rotating rod 5. A plug-in seat 10 is fixedly connected to the bottom of the rotating rod 5. A rotating frame 9 is provided at the lower end of the plug-in seat 10. A plug-in rod 11 is fixedly connected to the top of the rotating frame 9 corresponding to the lower end of the plug-in seat 10. A shaft 12 is fixedly connected to one side of the lower end of the rotating frame 9. A scraper 13 is provided on one side of the inner wall of the barrel body 1. A groove 16 is provided on the top and bottom of one side of the rotating frame 9. A spring 17 is fixedly connected to one side of the groove 16. An extension rod 18 is fixedly connected to one side of the spring 17.

[0015] The lid 2 is fixedly connected to the body 1 by a clamp to fix the lid 2 and the body 1. The shell 3 is installed on the top of the lid 2.

[0016] The motor 4 is fixedly connected to a main shaft via its bottom output end. The bottom of the main shaft is fixedly connected to the center of the top of the drive gear 7. The upper end of the rotating rod 5 is movably connected to a bearing fixedly installed on one side of the top of the housing 3. The drive gear 7 meshes with the driven gear 8 on the opposite side. After the motor 4 starts, its output end drives the main shaft to rotate, and the main shaft transmits power to the drive gear 7. The drive gear 7, through meshing with the driven gear 8, smoothly and efficiently transmits power to the rotating rod 5, enabling the rotating rod 5 to rotate stably. The movable connection between the upper end of the rotating rod 5 and the bearing ensures the flexibility of the rotating rod 5's rotation, reduces frictional resistance during rotation, and lowers energy loss. This provides reliable power support for the stirring rod 6 to fully stir the raw materials in the tank, and helps prevent the raw materials from settling.

[0017] The bottom center of the connector 10 has a hexagonal insertion slot, and the insertion rod 11 has a hexagonal structure. The top of the insertion rod 11 extends into the interior of the hexagonal insertion slot and contacts the inner wall of the hexagonal slot. The bottom of the shaft 12 is movably connected to the bearing fixedly installed at the bottom center of the barrel 1. The matching design of the hexagonal insertion slot and the hexagonal insertion rod 11 allows the insertion rod 11 to be accurately and firmly inserted into the connector 10, ensuring that when the rotating rod 5 rotates, the power can be reliably transmitted to the rotating frame 9, driving the rotating frame 9 to rotate synchronously.

[0018] One side of the scraper 13 contacts the inner wall of the barrel 1. One end of each of the two extension rods 18 passes through the outside of the two grooves 16 and is fixedly connected to the other side of the scraper 13. The scraper 13 is in close contact with the inner wall of the barrel 1. Driven by the rotating frame 9, the scraper 13 can continuously and effectively scrape off the raw material adhering to the inner wall of the barrel 1, preventing the raw material from accumulating on the inner wall and forming a sediment layer, thus ensuring the uniformity of the raw material in the barrel. The extension rods 18 connect the scraper 13 to the structure within the grooves 16, providing stable support for the scraper 13 and ensuring that the scraper 13 maintains the correct position and posture during the scraping process, thereby improving the scraping effect.

[0019] The bottom of the lid 2 has an annular groove 15. A ball bearing 14 is rolled at the center of the top of the rotating frame 9. The top of the ball bearing 14 extends into the interior of the annular groove 15 and contacts the inner top of the annular groove 15. The ball bearing 14 rolls in the annular groove 15, providing an additional support point for the rotation of the rotating frame 9, sharing the pressure borne by the shaft 12, making the rotating frame 9 more stable during rotation, and reducing vibration and noise during rotation.

[0020] Slide grooves 19 are provided on one side of the top and bottom of the groove 16. Slide blocks 20 are fixedly connected to one side of the top and bottom of the extension rod 18. The top and bottom of the two slide blocks 20 extend into the interior of the two slide grooves 19 and slide against the inner wall of the slide grooves 19, providing precise guidance for the extension rod 18's telescopic movement within the groove 16. This ensures that the extension rod 18 maintains linear movement during its movement and does not deviate or wobble. This guiding effect allows the extension rod 18 to stably push or pull the scraper 13, ensuring uniform contact pressure between the scraper 13 and the inner wall of the barrel 1, improving the scraping effect of the scraper 13, and also enhancing the stability and reliability of the entire scraping structure.

[0021] When it is necessary to prevent the raw materials in the barrel from settling, the motor 4 is started. The output end of the motor 4 drives the main shaft to rotate, and the main shaft transmits power to the drive gear 7. Since the drive gear 7 is meshed with the driven gear 8 on the opposite side, and the upper end of the rotating rod 5 is movably connected to the bearing fixedly installed on one side of the top of the housing 3, the rotation of the drive gear 7 will drive the driven gear 8 to rotate, thereby making the rotating rod 5 rotate stably inside the barrel lid 2 and the barrel body 1. During the rotation of the rotating rod 5, the stirring rod 6 fixedly installed on its outer wall rotates accordingly. The stirring rod 6 thoroughly stirs the raw materials in the barrel, constantly breaking the static state of the raw materials, so that the components of the raw materials are kept evenly mixed, effectively preventing the raw materials from settling due to sedimentation. Gravity causes sedimentation. Simultaneously, the insertion seat 10 at the bottom of the rotating rod 5 engages with the insertion rod 11 at the top of the rotating frame 9. The hexagonal insertion groove at the bottom of the insertion seat 10 tightly engages with the hexagonal insertion rod 11, ensuring reliable power transmission to the rotating frame 9 during rotation of the rotating rod 5, causing the rotating frame 9 to rotate synchronously. The shaft 12, fixedly connected to one side of the lower end of the rotating frame 9, is movably connected to a bearing fixedly installed at the center of the bottom of the barrel 1, providing stable support for the rotation of the rotating frame 9 and ensuring its smooth operation. As the rotating frame 9 rotates, the scraper 13 on one side moves accordingly. Because one side of the scraper 13 is flush with the inner wall of the barrel 1… In close contact, during rotation, the scraper 13 can continuously and effectively scrape off the raw material adhering to the inner wall of the barrel 1, preventing the raw material from accumulating on the inner wall and forming a sediment layer, thus ensuring the overall uniformity of the raw material inside the barrel. During the scraping process, if the scraper 13 encounters significant resistance, the extension rod 18 will extend and buffer to a certain extent under the elastic action of the spring 17 in the groove 16. At this time, the slider 20, which is fixedly connected to the top and bottom of the extension rod 18, will slide along the sliding grooves 19 opened at the top and bottom of the groove 16, providing precise guidance for the extension and retraction of the extension rod 18, ensuring that the extension rod 18 maintains linear motion during movement and does not deviate or shake. This guiding action... The extension rod 18 is used to stably push or pull the scraper 13, ensuring uniform contact pressure between the scraper 13 and the inner wall of the barrel 1, thus improving the scraping effect of the scraper 13. In addition, the ball bearing 14, which is rolled at the top center of the rotating frame 9, extends through the annular groove 15 at the bottom of the barrel cover 2 and contacts the inner top of the annular groove 15. During the rotation of the rotating frame 9, the ball bearing 14 rolls in the annular groove 15, providing an additional support point for the rotation of the rotating frame 9, sharing the pressure borne by the shaft 12, further reducing vibration and noise during the rotation process, ensuring the stable and efficient operation of the flange barrel, and effectively preventing the occurrence of raw material sedimentation.

[0022] In summary, this flanged barrel, which prevents raw material sedimentation, utilizes the design of a motor 4, rotating rod 5, stirring rod 6, driving gear 7, driven gear 8, rotating frame 9, plug-in seat 10, plug-in rod 11, shaft 12, and scraper 13. When the motor 4 starts, it drives the driving gear 7 to rotate via the main shaft, which in turn drives the driven gear 8 to rotate. The driven gear 8 then drives the rotating rod 5 to rotate, and the stirring rod 6 on the rotating rod 5 thoroughly stirs the raw materials within the barrel 1, effectively breaking the static state of the raw materials and ensuring a uniform mixture of all components. This avoids sedimentation caused by gravity. Simultaneously, the insertion seat 10 at the bottom of the rotating rod 5 and the insertion rod 11 at the top of the rotating frame 9 tightly engage, causing the rotating frame 9 to rotate synchronously. The shaft 12 at the lower end of the rotating frame 9 rotates stably within the bearing at the center of the bottom of the barrel 1, ensuring smooth rotation. During rotation, the scraper 13 on the side of the rotating frame 9 makes close contact with the inner wall of the barrel 1, continuously scraping away the raw material adhering to the inner wall, preventing the raw material from accumulating and settling on the inner wall, further ensuring the uniformity of the raw material inside the barrel. This dual anti-sedimentation mechanism... The stirring rod 6 agitates the raw materials, and the scraper 13 scrapes the raw materials off the inner wall, significantly improving the flange barrel's ability to prevent raw material sedimentation. This ensures the stability of raw material quality during storage and provides a reliable guarantee for subsequent production and processing. The design of the groove 16, spring 17, and extension rod 18 allows the extension rod 18 to extend and buffer to a certain extent within the groove 16 under the elastic action of the spring 17 when the scraper 13 encounters significant resistance. This buffering mechanism effectively reduces the rigid collision between the scraper 13 and the inner wall of the barrel 1, preventing excessive compression. The scraper 13 and the inner wall of the barrel 1 may be damaged by collision, thus extending the service life of the scraper 13 and the barrel 1. On the other hand, the elastic restoring force of the spring 17 can always maintain the thrust of the extension rod 18 on the scraper 13, so that the scraper 13 is always in close contact with the inner wall of the barrel 1. This ensures that the scraper 13 can continuously and effectively scrape the raw material on the inner wall during rotation, further preventing the raw material from accumulating and settling on the inner wall, ensuring the overall uniformity of the raw material in the barrel, improving the performance of the flange barrel in preventing raw material sedimentation, and also improving the reliability and stability of the flange barrel in use.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flanged barrel that prevents raw material sedimentation, comprising a barrel body (1) and a shell (3), characterized in that: The top of the barrel (1) is provided with a barrel lid (2). A motor (4) is fixedly installed on one side of the top of the shell (3). A drive gear (7) is provided at the lower end of the motor (4). A rotating rod (5) is provided on the other side of the shell (3). A driven gear (8) is fixedly installed on the top side of the surface of the rotating rod (5). The bottom of the rotating rod (5) passes through the barrel lid (2) and the barrel (1) and extends into the interior of the barrel (1). A stirring rod (6) is fixedly installed on the outer wall of the rotating rod (5). The bottom of the rotating rod (5) is fixedly connected to... A plug-in socket (10) is provided. A rotating frame (9) is provided at the lower end of the plug-in socket (10). A plug rod (11) is fixedly connected to the top of the rotating frame (9) corresponding to the lower end of the plug-in socket (10). A shaft (12) is fixedly connected to one side of the lower end of the rotating frame (9). A scraper (13) is provided on one side of the inner wall of the barrel (1). A groove (16) is provided at the top and bottom of one side of the rotating frame (9). A spring (17) is fixedly connected to one side of the groove (16). An extension rod (18) is fixedly connected to one side of the spring (17).

2. The flange barrel according to claim 1, characterized in that: The bucket lid (2) is fixedly connected to the bucket body (1) by a clamp, and the shell (3) is installed on the top of the bucket lid (2).

3. The flange tank according to claim 1, characterized in that: The motor (4) is fixedly connected to a main shaft through its bottom output end. The bottom of the main shaft is fixedly connected to the center of the top of the drive gear (7). The upper end of the rotating rod (5) is movably connected to a bearing fixedly installed on one side of the top of the housing (3). The drive gear (7) meshes with the driven gear (8) on the opposite side.

4. A flange barrel according to claim 1 that can prevent raw material sedimentation, characterized in that: The bottom center of the plug-in seat (10) is provided with a hexagonal plug-in groove, the plug-in rod (11) is hexagonal in structure, the top of the plug-in rod (11) extends into the interior of the hexagonal plug-in groove and contacts the inner wall of the hexagonal slot, and the bottom of the shaft (12) is movably connected to the bearing fixedly installed at the bottom center of the barrel (1).

5. A flange barrel according to claim 1 that can prevent raw material sedimentation, characterized in that: One side of the scraper (13) contacts the inner wall of the barrel (1), and one end of each of the two extension rods (18) passes through the outside of the two grooves (16) and is fixedly connected to the other side of the scraper (13).

6. A flange barrel according to claim 1 that can prevent raw material sedimentation, characterized in that: The bottom of the bucket lid (2) is provided with an annular groove (15), and a ball bearing (14) is rolled at the center of the top of the rotating frame (9). The top of the ball bearing (14) extends into the interior of the annular groove (15) and contacts the inner top of the annular groove (15).

7. A flange barrel according to claim 1 that can prevent raw material sedimentation, characterized in that: The groove (16) has a sliding groove (19) on one side of the top and bottom. The extension rod (18) has a slider (20) fixedly connected to one side of the top and bottom. The top and bottom of the two sliders (20) are respectively extended into the interior of the two sliding grooves (19) and slidably connected to the inner wall of the sliding grooves (19).