Bottle feeding speed adjusting system on glass bottle detection production line

Abstract

The utility model discloses a bottle feeding speed adjusting system on a glass bottle detection production line, which relates to the technical field of glass bottle production, and comprises a main body structure and a frame body, the top of the frame body is fixedly connected with a conveying bottom belt, one side of the frame body is fixedly connected with a bottle conveying crawler belt, one side of the bottle conveying crawler belt is provided with a speed changing part, and the speed changing part is provided with a rotating shaft. The two sides of the top of the conveying bottom belt are each provided with a synchronous belt, one side of each synchronous belt is provided with a bottle removing piece, and the two sides of the top of the frame body are each fixedly connected with a side plate and an adjusting assembly; automatic adjustment of the distance between the synchronous belts is achieved through the adjusting assembly, manpower input is greatly reduced, the adjusting time is greatly shortened, the production efficiency is remarkably improved, the equipment maintenance cost is reduced, dynamic adjustment of the glass bottle conveying speed and automatic removal of inverted bottles are achieved through the design of the speed changing part and the bottle removing part, and the production efficiency is improved. The bottles entering the detection equipment are ensured to be reasonable in spacing and normal in posture, and the detection precision and the equipment operation stability are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of glass bottle production technology, and in particular to a bottle feeding speed adjustment system on a glass bottle inspection production line. Background Technology

[0002] In the glass bottle manufacturing industry, the glass bottle inspection production line is a key link in ensuring product quality. To ensure inspection accuracy, most inspection equipment, such as visual inspection cameras and laser measuring instruments, needs to perform omnidirectional scanning or contact inspection on individual glass bottles. Therefore, it is crucial to reasonably control the bottle entry distance to avoid interference between adjacent bottles. In existing technology, the speed difference between the front and rear conveyor belts is usually used to increase the bottle entry distance. The rear conveyor belt is equipped with two sets of synchronous belts, which clamp the bottle. The inner sides of the two synchronous belts move synchronously towards the inspection machine, acting like a valve to effectively control the release speed of the bottle, thereby meeting the working requirements of the inspection equipment.

[0003] However, when dealing with glass bottles of different diameters, the spacing between the two sets of timing belts needs to be adjusted to fit the different sizes of glass bottles. The current adjustment method is to manually remove the timing belts by unscrewing the bolts, then adjust the spacing, and finally re-fix the timing belts. This adjustment method is cumbersome, consumes a lot of manpower and time, reduces production efficiency, and increases equipment maintenance costs, making it difficult to meet the needs of glass bottle manufacturers for efficient and flexible production lines. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the above and / or existing bottle feeding speed regulation systems on glass bottle inspection production lines, this utility model is proposed.

[0006] Therefore, the problem to be solved by this utility model is how to solve the problem of the cumbersome operation process of adjusting the timing belt by manually removing bolts for disassembly and installation.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a bottle feeding speed adjustment system on a glass bottle inspection production line, comprising,

[0008] The main structure includes a frame, a conveyor belt fixedly connected to the top of the frame, a bottle-feeding track fixedly connected to one side of the frame, a speed-changing component on one side of the bottle-feeding track, synchronous belts on both sides of the top of the conveyor belt, a bottle-removing component on one side of the synchronous belt, side plates fixedly connected to both sides of the top of the frame, and...

[0009] The adjustment assembly includes a first motor fixedly connected to the bottom of the frame. The output shaft of the first motor is fixedly connected to a driving bevel gear. A driven bevel gear meshes with one side of the driving bevel gear. A positive and negative lead screw is fixedly connected to the inner cavity of the driven bevel gear. Limit plates are rotatably connected to both sides of the positive and negative lead screws. The top of the limit plates is fixedly connected to the frame. Movable rods are threaded to both sides of the surface of the positive and negative lead screws. A connecting plate is fixedly connected to one side of the movable rod. The connecting plate is fixedly connected to the top of the synchronous belt.

[0010] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, a telescopic rod is fixedly connected to the outer side of the synchronous belt, and the outer side of the telescopic rod is fixedly connected to the side plate.

[0011] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, a guide block is fixedly connected to the top of the side plate, and the inner cavity of the guide block is slidably connected to the movable rod.

[0012] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, the speed change component includes a buffer plate disposed on one side of the bottle feeding conveyor belt, the outer side of the buffer plate is fixedly connected to a side plate, and a high-speed photoelectric sensor switch is fixedly connected to the top of the buffer plate on one side.

[0013] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, wherein: a first conveyor plate is fixedly connected to one side of the buffer plate, the outer side of the first conveyor plate is fixedly connected to a side plate, and a medium-speed photoelectric sensor switch is fixedly connected to the top of the first conveyor plate on one side.

[0014] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, the bottle rejection component includes a second conveyor plate disposed on one side of the synchronous belt, the outer side of the second conveyor plate is fixedly connected to a side plate, a first photoelectric sensor switch is fixedly connected to the surface of the side plate on one side, and a second photoelectric sensor switch is fixedly connected to the top of the first photoelectric sensor switch.

[0015] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, a cylinder is fixedly connected to the surface of the side plate on the other side, and a push plate is fixedly connected to one side of the cylinder.

[0016] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of the present invention, a through groove is provided on the surface of one side plate, and it cooperates with the push plate.

[0017] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of the present invention, wherein: a through groove is provided on one side of the second conveyor plate and cooperates with the through groove.

[0018] As a preferred embodiment of the bottle feeding speed adjustment system on the glass bottle inspection production line of this utility model, a second motor is fixedly connected to the other side of the frame and cooperates with the conveyor belt.

[0019] The beneficial effects of this utility model are as follows: by adjusting the components, the synchronous belt spacing is automatically adjusted, which greatly reduces manpower input and adjustment time, significantly improves production efficiency, and reduces equipment maintenance costs. The design of the speed change component and the bottle rejection component realizes the dynamic adjustment of the glass bottle conveying speed and the automatic rejection of overturned bottles, ensuring that the bottles entering the inspection equipment have a reasonable spacing and normal posture, effectively improving the inspection accuracy and equipment operation stability. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a structural diagram of the bottle feeding speed adjustment system on a glass bottle inspection production line.

[0022] Figure 2 For the bottle feeding speed regulation system on the glass bottle inspection production line Figure 1 Enlarged view of region A in the middle.

[0023] Figure 3 Another perspective view of the bottle feeding speed adjustment system on the glass bottle inspection production line.

[0024] Figure 4 For the bottle feeding speed regulation system on the glass bottle inspection production line Figure 3 Enlarged view of region B in the middle.

[0025] Figure 5This is a structural diagram of the bottle rejection component in the bottle feeding speed adjustment system of a glass bottle inspection production line.

[0026] Figure 6 For the bottle feeding speed regulation system on the glass bottle inspection production line Figure 5 Enlarged view of region C.

[0027] In the diagram: 1. Main structure; 11. Frame; 12. Conveyor belt; 13. Bottle conveyor belt; 14. Speed ​​changer; 15. Synchronous belt; 16. Bottle ejector; 17. Side plate; 2. Adjustment assembly; 21. First motor; 22. Driving bevel gear; 23. Driven bevel gear; 24. Positive and negative lead screws; 25. Movable rod; 26. Connecting plate; 27. Telescopic rod; 28. Guide block; 24-1. Limiting plate; 14-1. Buffer plate; 14-2. High-speed photoelectric sensor switch; 14-3. First conveyor plate; 14-4. Medium-speed photoelectric sensor switch; 16-1. Second conveyor plate; 16-2. First photoelectric sensor switch; 16-3. Second photoelectric sensor switch; 16-4. Cylinder; 16-5. Push plate; 16-6. Through slot; 16-7. Through slot; 12-1. Second motor. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0031] Example 1

[0032] Reference Figures 1-6 This is the first embodiment of the present invention. This embodiment provides a bottle feeding speed adjustment system on a glass bottle inspection production line. The bottle feeding speed adjustment system on the glass bottle inspection production line includes an adjustment component 2. The adjustment component 2 realizes the automatic adjustment of the synchronous belt spacing 15, which greatly reduces the manpower input and adjustment time.

[0033] The main structure 1 includes a frame 11, a conveyor belt 12 fixedly connected to the top of the frame 11, a bottle-feeding track 13 fixedly connected to one side of the frame 11, a speed-changing component 14 installed on one side of the bottle-feeding track 13, synchronous belts 15 installed on both sides of the top of the conveyor belt 12, a bottle-removing component 16 installed on one side of the synchronous belt 15, and side plates 17 fixedly connected to both sides of the top of the frame 11; and...

[0034] Adjustment component 2 includes a first motor 21 fixedly connected to the bottom of frame 11. The output shaft of the first motor 21 is fixedly connected to a driving bevel gear 22. A driven bevel gear 23 meshes with one side of the driving bevel gear 22. A positive and negative lead screw 24 is fixedly connected to the inner cavity of the driven bevel gear 23. Limiting plates 24-1 are rotatably connected to both sides of the positive and negative lead screw 24. The top of the limiting plates 24-1 is fixedly connected to the frame 11. Movable rods 25 are threadedly connected to both sides of the surface of the positive and negative lead screw 24. A connecting plate 26 is fixedly connected to one side of the movable rod 25. The connecting plate 26 is fixedly connected to the top of the synchronous belt 15.

[0035] In the main structure 1, the frame 11 serves as the basic support, the conveyor belt 12 is used to carry and transport glass bottles, the bottle conveying track 13 and the speed change component 14 cooperate to realize the initial transport and speed adjustment of glass bottles, the two sets of synchronous belts 15 move synchronously on the inside to simulate the valve control of the bottle release speed, the bottle rejection component 16 is used to reject abnormal bottles, the adjustment component 2 drives the active bevel gear 22 through the first motor 21, which drives the positive and negative lead screws 24 to rotate through the driven bevel gear 23, so that the movable rod 25 drives the connecting plate 26 to move, thereby adjusting the spacing of the synchronous belts 15 to adapt to glass bottles of different specifications, solving the problem of cumbersome manual adjustment in the prior art.

[0036] Among them, the conveyor belt 12, the bottle feeding conveyor belt 13, the synchronous belt 15, the high-speed photoelectric sensor switch 14-2, the medium-speed photoelectric sensor switch 14-4, the first photoelectric sensor switch 16-2 and the second photoelectric sensor switch 16-3 are all existing technologies, which can be clearly understood by those skilled in the art, and will not be described in detail here.

[0037] Example 2

[0038] Reference Figures 1-6 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0039] Specifically, a telescopic rod 27 is fixedly connected to the outer side of the synchronous belt 15, and the outer side of the telescopic rod 27 is fixedly connected to the side plate 17.

[0040] The telescopic rod 27 plays a supporting and guiding role during the position adjustment of the synchronous belt 15, ensuring that the synchronous belt 15 remains stable when moving, avoiding shaking that affects the accuracy of bottle conveying and spacing adjustment, and at the same time enhancing the stability of the connection between the synchronous belt 15 and the frame 11.

[0041] Specifically, a guide block 28 is fixedly connected to the top of the side plate 17, and the inner cavity of the guide block 28 is slidably connected to the movable rod 25.

[0042] The guide block 28 provides precise guidance for the movement of the movable rod 25, preventing the movable rod 25 from deviating or jamming during the rotation of the forward and reverse screws 24, ensuring that the adjustment assembly 2 can smoothly and stably adjust the spacing of the synchronous belt 15, and further improving the reliability of the system operation.

[0043] Specifically, the transmission component 14 includes a buffer plate 14-1 disposed on one side of the bottle conveying track 13. The outer side of the buffer plate 14-1 is fixedly connected to the side plate 17, and a high-speed photoelectric sensor switch 14-2 is fixedly connected to the top of the buffer plate 14-1 on one side.

[0044] The high-speed photoelectric sensor switch 14-2 is installed on the top of the buffer plate 14-1 on one side to detect the conveying status of the glass bottle. When a signal is detected and lasts for 5 seconds, it can trigger the conveyor belt 12 to enter the high-speed mode, realizing the initial adjustment of the conveying speed.

[0045] Specifically, a first conveyor plate 14-3 is fixedly connected to one side of the buffer plate 14-1, the outer side of the first conveyor plate 14-3 is fixedly connected to the side plate 17, and a medium-speed photoelectric sensor switch 14-4 is fixedly connected to the top of the first conveyor plate 14-3 on one side.

[0046] The medium-speed photoelectric sensor switch 14-4 is installed on the top of the first conveyor plate 14-3 on one side to monitor the glass bottle conveying interval. Based on the interval time, it controls the bottom conveyor belt 12 to switch between medium-speed and low-speed modes to achieve precise speed adjustment and ensure that the glass bottles enter the synchronous belt 15 at an appropriate interval.

[0047] Specifically, the bottle-removing component 16 includes a second conveyor plate 16-1 disposed on one side of the synchronous belt 15. The outer side of the second conveyor plate 16-1 is fixedly connected to the side plate 17. A first photoelectric sensor switch 16-2 is fixedly connected to the surface of the side plate 17 on one side. A second photoelectric sensor switch 16-3 is fixedly connected to the top of the first photoelectric sensor switch 16-2.

[0048] The second conveyor plate 16-1 of the bottle rejection component 16 receives the glass bottles conveyed by the synchronous belt 15. The first photoelectric sensor switch 16-2 and the second photoelectric sensor switch 16-3 work together to detect whether the glass bottle is upside down. The state of the bottle is judged by the sensor signal, which provides a basis for the subsequent rejection of abnormal bottles and ensures that all bottles entering the detection equipment are in a normal posture.

[0049] Specifically, a cylinder 16-4 is fixedly connected to the surface of the other side plate 17, and a push plate 16-5 is fixedly connected to one side of the cylinder 16-4.

[0050] On the other side, the cylinder 16-4 on the surface of the side plate 17 is activated when a bottle is detected to be tilted, which drives the push plate 16-5 to move. The push plate 16-5 removes the tilted bottle from the production line, preventing it from entering the testing equipment and affecting the test results and equipment operation, thus ensuring the accuracy of the testing process and the safety of the equipment.

[0051] Specifically, a through groove 16-6 is provided on the surface of one side plate 17, and it cooperates with the push plate 16-5.

[0052] A through groove 16-6 is provided on the surface of one side plate 17 to cooperate with the push plate 16-5, providing a channel for the movement of the push plate 16-5, so that the push plate 16-5 can smoothly extend out of the side plate 17 and push the inverted bottle out of the second conveyor plate 16-1, thus realizing the inverted bottle rejection function.

[0053] Specifically, a through groove 16-7 is provided on one side of the second conveyor plate 16-1, and it cooperates with the through groove 16-6.

[0054] The through groove 16-7 on one side of the second conveyor plate 16-1 cooperates with the through groove 16-6 to further ensure that the push plate 16-5 is not obstructed when rejecting overturned bottles, so that the overturned bottles can be smoothly discharged from the production line and improve the working efficiency of the bottle rejecting part 16.

[0055] Specifically, a second motor 12-1 is fixedly connected to the other side of the frame 11 and cooperates with the conveyor belt 12.

[0056] The second motor 12-1, which is fixedly connected to the other side of the frame 11, works with the conveyor belt 12 to provide power to the conveyor belt 12 and drive it to operate, ensuring that the glass bottles are continuously and stably transported on the production line. It is one of the power foundations for the operation of the entire bottle feeding speed regulation system.

[0057] Working principle: When the glass bottle inspection production line is running, the glass bottles are first conveyed to the buffer plate 14-1 by the bottle feeding conveyor 13. The buffer plate 14-1 slows down the speed. Then the glass bottles are conveyed by the bottom conveyor belt 12. When the high-speed photoelectric sensor switch 14-2 detects the glass bottle signal and it lasts for 5 seconds, the bottom conveyor belt 12 enters the high-speed mode. After the signal disappears for 10 seconds, it switches to the medium-speed mode. In the medium-speed mode, if the interval between each bottle passing the medium-speed photoelectric sensor switch 14-4 exceeds 3 seconds, it enters the low-speed mode. When the interval does not exceed 3 seconds, it returns to the medium-speed mode, thereby realizing the dynamic adjustment of the glass bottle conveying speed.

[0058] When it is necessary to adapt to glass bottles of different diameters, the first motor 21 is started, and its output shaft drives the driving bevel gear 22 to rotate. The driven bevel gear 23, which meshes with the driving bevel gear 22, rotates accordingly, thereby driving the positive and negative lead screws 24 to rotate. The movable rods 25 on both sides of the surface of the positive and negative lead screws 24 drive the connecting plate 26 to move under the action of thread transmission, thereby adjusting the spacing of the synchronous belt 15. The telescopic rod 27 and the guide block 28 ensure the stability of the synchronous belt 15 during movement.

[0059] After the spacing is adjusted, the glass bottle is clamped by two sets of synchronous belts 15. The release speed is controlled by the synchronous movement of the inner side. When the glass bottle enters the second conveyor plate 16-1, the first photoelectric sensor switch 16-2 and the second photoelectric sensor switch 16-3 work together to detect its posture. If it is determined to be an inverted bottle, the cylinder 16-4 drives the push plate 16-5 to pass through the through groove 16-7 and the through groove 16-6, and discharge the inverted bottle from the production line. Finally, the glass bottle with a normal posture is conveyed to the detection equipment through the second conveyor plate 16-1, completing the process of adjusting the bottle feeding speed and rejecting abnormal bottles.

[0060] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A bottle feeding speed adjustment system for a glass bottle inspection production line, characterized in that: include, The main structure (1) includes a frame (11), a conveyor belt (12) fixedly connected to the top of the frame (11), a bottle feeding track (13) fixedly connected to one side of the frame (11), a speed changer (14) provided on one side of the bottle feeding track (13), synchronous belts (15) provided on both sides of the top of the conveyor belt (12), a bottle-removing device (16) provided on one side of the synchronous belt (15), and side plates (17) fixedly connected to both sides of the top of the frame (11). The adjustment assembly (2) includes a first motor (21) fixedly connected to the bottom of the frame (11). The output shaft of the first motor (21) is fixedly connected to a driving bevel gear (22). A driven bevel gear (23) meshes with one side of the driving bevel gear (22). A positive and negative screw (24) is fixedly connected to the inner cavity of the driven bevel gear (23). A limit plate (24-1) is rotatably connected to both sides of the positive and negative screw (24). The top of the limit plate (24-1) is fixedly connected to the frame (11). A movable rod (25) is threadedly connected to both sides of the surface of the positive and negative screw (24). A connecting plate (26) is fixedly connected to one side of the movable rod (25). The connecting plate (26) is fixedly connected to the top of the synchronous belt (15).

2. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 1, characterized in that: A telescopic rod (27) is fixedly connected to the outside of the synchronous belt (15), and the outside of the telescopic rod (27) is fixedly connected to the side plate (17).

3. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 2, characterized in that: A guide block (28) is fixedly connected to the top of the side plate (17), and the inner cavity of the guide block (28) is slidably connected to the movable rod (25).

4. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 3, characterized in that: The speed change component (14) includes a buffer plate (14-1) disposed on one side of the bottle conveying track (13). The outer side of the buffer plate (14-1) is fixedly connected to the side plate (17), and a high-speed photoelectric sensor switch (14-2) is fixedly connected to the top of the buffer plate (14-1) on one side.

5. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 4, characterized in that: A first conveyor plate (14-3) is fixedly connected to one side of the buffer plate (14-1). The outer side of the first conveyor plate (14-3) is fixedly connected to the side plate (17). A medium-speed photoelectric sensor switch (14-4) is fixedly connected to the top of the first conveyor plate (14-3) on one side.

6. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 1, characterized in that: The bottle-removing component (16) includes a second conveyor plate (16-1) disposed on one side of the synchronous belt (15). The outer side of the second conveyor plate (16-1) is fixedly connected to the side plate (17). A first photoelectric sensor switch (16-2) is fixedly connected to the surface of the side plate (17) on one side. A second photoelectric sensor switch (16-3) is fixedly connected to the top of the first photoelectric sensor switch (16-2).

7. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 6, characterized in that: A cylinder (16-4) is fixedly connected to the surface of the side plate (17) on the other side, and a push plate (16-5) is fixedly connected to one side of the cylinder (16-4).

8. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 7, characterized in that: The surface of the side plate (17) on one side is provided with a through groove (16-6) and cooperates with the push plate (16-5).

9. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 8, characterized in that: The second conveyor plate (16-1) has a through groove (16-7) on one side, which cooperates with the through groove (16-6).

10. The bottle feeding speed adjustment system on the glass bottle inspection production line as described in claim 1, characterized in that: A second motor (12-1) is fixedly connected to the other side of the frame (11) and cooperates with the conveyor belt (12).

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