Colored cotton blending carding structure

Abstract

The utility model discloses a colored cotton blending carding structure, which relates to the technical field of textile processing and comprises a base, and a carding mechanism and a drying mechanism are arranged on the surface of the base. The carding mechanism is used for carding cotton threads, the carding mechanism comprises two mounting frames, a carding roller is rotationally arranged between the two mounting frames, the surface of the carding roller is fixedly sleeved with a limiting leather sheath, a plurality of carding needles are fixedly arranged on the surface of the limiting leather sheath, and the drying mechanism comprises a fixing support. The top of the fixing support is fixedly connected with a wire passing cylinder. By arranging the carding mechanism, a plurality of cotton threads can pass through the surface of the carding roller, and then the cotton threads are carded by utilizing the carding needles on the surface of the carding roller, so that impurities and dust on the surfaces of the cotton threads are conveniently removed, the surface of a single cotton thread is smooth, and the condition of blockage or unsmoothness during subsequent blending processing is avoided; and the blending processing efficiency can be improved.

Description

Technical Field

[0001] This utility model relates to the field of textile processing technology, and in particular to a carding structure for colored cotton blends. Background Technology

[0002] Blended yarn is a yarn composed of two or more types of fibers. Blended yarn is further divided into blended yarn and blended fiber yarn. Short fiber yarn spun from two or more short fibers is called blended yarn, while yarn composed from two or more filament yarns is called blended fiber yarn. Blended yarns formed by different combinations have different properties and usage characteristics. Fabrics woven from blended yarns can be made into a variety of fabrics.

[0003] Patent document CN213772372U discloses a rapid carding device for blended yarns, including a support assembly consisting of a base, two lower clamps, two upper clamps, and four fixing bolts. This invention utilizes several guide wheels to card multiple blended yarns and separate them, reducing the likelihood of the yarns becoming tangled and messy, thus facilitating yarn transport. Rotating the threaded rod raises or lowers the connecting plate and support plate. When the support plate lowers, it causes a baffle to contact the top of the support rod. The cooperation between the support plate and the baffle protects the top and sides of the guide wheels, reducing the occurrence of skipped yarns in the blended yarn.

[0004] In actual use, the rapid combing device proposed in the above patent documents only uses guide wheels to transport yarn. However, due to the large size of the guide wheels and the need to maintain a certain distance between two adjacent guide wheels, arranging several guide wheels side by side requires a certain amount of space. Therefore, it is inconvenient to comb a large number of yarns at the same time, resulting in poor practicality. Utility Model Content

[0005] This utility model discloses a carding structure for colored cotton blends. To achieve the above objectives, this utility model adopts the following technical solution:

[0006] A carding structure for colored cotton blends includes a base, the surface of which is provided with a carding mechanism and a drying mechanism;

[0007] The combing mechanism is used to comb cotton threads. The combing mechanism includes two mounting frames, and a combing roller is rotatably arranged between the two mounting frames. A limiting sleeve is fixedly sleeved on the surface of the combing roller, and a plurality of combing needles are fixedly arranged on the surface of the limiting sleeve.

[0008] The drying mechanism includes a fixed support, with a wire guide tube fixedly connected to the top of the fixed support. A wire inlet reel is fixedly installed at the left end of the wire guide tube, and a wire outlet reel is installed at the right end of the wire guide tube. An air guide tube is fixedly installed inside the wire guide tube, and three electric heating tubes are fixedly installed on the surface of the air guide tube.

[0009] In a preferred embodiment, the surface of the inlet tray has a plurality of inlet holes, which are evenly distributed in a circular array on the surface of the inlet tray. The surface of the outlet tray has a plurality of outlet holes, which are evenly distributed in a circular array on the surface of the outlet tray.

[0010] In a preferred embodiment, the position of the outlet hole corresponds to that of the inlet hole, and both the outlet hole and the inlet hole are provided with wire rings on their inner walls.

[0011] In a preferred embodiment, a fan is fixedly mounted on the surface of the inlet tray, the outlet end of the fan extends into the interior of the cable tray and is connected to the inlet end of the air duct, and the fan is used to deliver air into the air duct.

[0012] In a preferred embodiment, the surface of the air duct is provided with a plurality of air outlets, the positions of which correspond to the positions of the electric heating tubes.

[0013] In a preferred embodiment, a plurality of the combing needles are evenly distributed in a dot array on the surface of the limiting sleeve, and the combing needles are made of elastic plastic material.

[0014] In a preferred embodiment, a rotary motor is fixedly mounted on the side of the mounting frame, and the output shaft of the rotary motor is fixedly connected to one end of the carding roller. The rotary motor is used to drive the carding roller to rotate.

[0015] In a preferred embodiment, two guide rollers are rotatably disposed at the bottom of the fixed bracket, and the two guide rollers are symmetrically distributed vertically on the surface of the fixed bracket.

[0016] As can be seen from the above, the carding structure for colored cotton blends provided by this utility model has the following technical effects.

[0017] Firstly, by setting up a combing mechanism, several cotton threads can pass through the surface of the combing roller, and then the combing needles on the surface of the combing roller can comb the cotton threads, which can easily remove impurities and dust from the surface of the cotton threads, making the surface of the individual cotton threads smooth and preventing blockages or obstructions during subsequent blending processing. At the same time, the combing roller is small in size, occupies little space, and is more practical, which helps to improve the efficiency of blending processing.

[0018] Secondly, by setting up a drying mechanism, the combed cotton thread can be fed into the thread guide drum. Using the several inlet and outlet holes on the surface of the inlet and outlet discs at both ends of the thread guide drum, the cotton thread can be arranged in a circular pattern inside the thread guide drum. Then, the electric heating tube inside the thread guide drum is used to dry the cotton thread, making it smoother and more conducive to subsequent blending processing. Attached Figure Description

[0019] Figure 1 This is a front view schematic diagram of a carding structure for colored cotton blend fabric proposed in this utility model.

[0020] Figure 2 This is a rear view schematic diagram of a carding structure for colored cotton blend fabric proposed in this utility model.

[0021] Figure 3 This is a side view schematic diagram of a carding structure for colored cotton blend fabric proposed in this utility model.

[0022] Figure 4 This is a schematic diagram of the internal structure of the yarn guide tube of a colored cotton blend carding structure proposed in this utility model.

[0023] Figure 5 This is a schematic diagram of the orthographic structure of the guide ring in the carding structure of a colored cotton blend fabric proposed in this utility model.

[0024] Figure 6 for Figure 3 Enlarged structural diagram at point A in the middle.

[0025] In the attached diagram: 1. Base; 2. Combing mechanism; 3. Drying mechanism; 4. Fan; 5. Wire guide roller; 201. Mounting bracket; 202. Combing roller; 203. Limiting sleeve; 204. Combing needle; 205. Rotary motor; 301. Fixed bracket; 302. Wire guide spool; 303. Wire inlet reel; 304. Wire outlet reel; 305. Air guide duct; 306. Electric heating element; 307. Wire inlet hole; 308. Wire outlet hole; 309. Air outlet; 310. Wire guide ring. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Reference Figure 1 and Figure 2 A colored cotton blend carding structure includes a base 1, on the surface of which a carding mechanism 2 and a drying mechanism 3 are provided.

[0028] Reference Figure 3 and Figure 5 In a preferred embodiment, the combing mechanism 2 is used to comb the cotton thread. The combing mechanism 2 includes two mounting brackets 201 fixedly mounted on the base 1. A combing roller 202 is rotatably arranged between the two mounting brackets 201. A limiting sleeve 203 is fixedly sleeved on the surface of the combing roller 202. A plurality of combing needles 204 are fixedly arranged on the surface of the limiting sleeve 203.

[0029] It should be noted that a rotary motor 205 is fixedly mounted on the side of the mounting bracket 201. The output shaft of the rotary motor 205 is fixedly connected to one end of the carding roller 202. The rotary motor 205 is used to drive the carding roller 202 to rotate.

[0030] It should be further explained that a number of combing needles 204 are evenly distributed in a dot array on the surface of the limiting sleeve 203. The combing needles 204 are made of elastic plastic material, which can be used to straighten and comb the cotton thread. Moreover, the elasticity of the combing needles 204 will not damage the surface of the cotton thread.

[0031] It is worth noting that by setting up the combing mechanism 2, several cotton threads can pass side by side through the surface of the combing roller 202, and then the combing needles 204 on the surface of the combing roller 202 can comb the cotton threads, which can easily remove impurities and dust from the surface of the cotton threads, and can also straighten the cotton threads, making the surface of each individual cotton thread smooth and preventing blockage or obstruction during subsequent blending processing, thus improving the efficiency of blending processing.

[0032] Reference Figure 1 and Figure 4 In a preferred embodiment, the drying mechanism 3 includes a fixed bracket 301 fixedly mounted on the base 1. Two guide rollers 5 are rotatably disposed at the bottom of the fixed bracket 301, and the two guide rollers 5 are symmetrically distributed on the surface of the fixed bracket 301.

[0033] It is worth noting that by setting two vertically distributed guide rollers 5, the guide rollers 5 can be used to guide the incoming thread, so that the cotton thread can enter the combing mechanism 2 from both the top and bottom directions, thus keeping the thread feeding process smooth.

[0034] It should be noted that the top of the fixed bracket 301 is fixedly connected to the wire guide 302, the left end of the wire guide 302 is fixedly provided with the wire inlet plate 303, and the right end of the wire guide 302 is installed with the wire outlet plate 304. The inside of the wire guide 302 is fixedly provided with the air guide 305, and three electric heating tubes 306 are fixedly provided on the surface of the air guide 305. The three electric heating tubes 306 are evenly distributed in a triangular array on the surface of the air guide 305.

[0035] It should be noted that the surface of the air duct 305 is provided with several air outlets 309, the positions of which correspond to the electric heating tube 306. The air outlets 309 can be used to radially distribute the heat generated by the electric heating tube 306 into the interior of the wire guide spool 302, thereby making the heat inside the wire guide spool 302 evenly distributed and improving the drying effect of the wire.

[0036] It should be further explained that a fan 4 is fixedly installed on the surface of the inlet tray 303. The air outlet of the fan 4 extends into the interior of the cable tray 302 and is connected to the air inlet of the air duct 305. The fan 4 is used to deliver air into the air duct 305.

[0037] It should be noted that the surface of the inlet plate 303 is provided with a number of inlet holes 307, which are evenly distributed in a circular array on the surface of the inlet plate 303. The surface of the outlet plate 304 is provided with a number of outlet holes 308, which are evenly distributed in a circular array on the surface of the outlet plate 304.

[0038] It should be further explained that the position of the outlet hole 308 corresponds to that of the inlet hole 307, and both the outlet hole 308 and the inlet hole 307 are provided with guide rings 310. By providing guide rings 310, the inner wall of the ring hole of the guide ring 310 has a smooth structure at both ends. The guide rings 310 can be used to guide the cotton thread, making the thread flow more smoothly, reducing the friction and resistance on the surface of the cotton thread, and improving the effect of protecting the cotton thread.

[0039] It is worth noting that by setting up the drying mechanism 3, the combed cotton thread can be fed into the thread guide 302. By utilizing the several thread inlet holes 307 and thread outlet holes 308 on the surfaces of the thread inlet disc 303 and thread outlet disc 304 at both ends of the thread guide 302, the cotton thread can be distributed in a circular array inside the thread guide 302, and sufficient spacing can be maintained between each thread. Then, the electric heating tube 306 inside the thread guide 302 is used to dry the cotton thread, making the cotton thread smoother, which is beneficial for subsequent blending processing of the cotton thread.

[0040] Working principle: In use, several cotton threads are first passed side by side through two guide rollers 5. Then, several threads are arranged and wrapped around the surface of the carding roller 202. The threads are then passed one by one through the inlet hole 307 on the surface of the inlet disc 303 and out through the outlet hole 308 on the surface of the outlet disc 304, so that the threads pass through the inside of the thread guide drum 302. At the same time, the rotary motor 205 drives the carding roller 202 to rotate. The carding needles 204 on the surface of the carding roller 202 comb the cotton threads. Then, the fan 4 delivers air into the air duct 305, and the heat generated by the electric heating tube 306 is distributed into the inside of the thread guide drum 302 through several air outlets 309 on the surface of the air duct 305. The heat evenly distributed in the thread guide drum 302 dries the thread, achieving a drying effect and keeping the surface of the cotton thread dry and smooth, which is beneficial for subsequent blending processing.

[0041] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A carding structure for colored cotton blends, comprising a base (1), characterized in that, The surface of the base (1) is provided with a combing mechanism (2) and a drying mechanism (3); The combing mechanism (2) is used to comb the cotton thread. The combing mechanism (2) includes two mounting frames (201). A combing roller (202) is rotatably arranged between the two mounting frames (201). A limiting sleeve (203) is fixedly sleeved on the surface of the combing roller (202). A plurality of combing needles (204) are fixedly arranged on the surface of the limiting sleeve (203). The drying mechanism (3) includes a fixed bracket (301), the top of which is fixedly connected to a wire pass tube (302). A wire inlet disc (303) is fixedly installed at the left end of the wire pass tube (302), and a wire outlet disc (304) is installed at the right end of the wire pass tube (302). An air guide pipe (305) is fixedly installed inside the wire pass tube (302), and three electric heating tubes (306) are fixedly installed on the surface of the air guide pipe (305).

2. The carding structure of a colored cotton blend according to claim 1, characterized in that, The surface of the inlet plate (303) is provided with a plurality of inlet holes (307), which are evenly distributed in a circular array on the surface of the inlet plate (303). The surface of the outlet plate (304) is provided with a plurality of outlet holes (308), which are evenly distributed in a circular array on the surface of the outlet plate (304).

3. The carding structure of a colored cotton blend according to claim 2, characterized in that, The position of the outlet hole (308) corresponds to that of the inlet hole (307), and the inner walls of both the outlet hole (308) and the inlet hole (307) are provided with wire rings (310).

4. The carding structure of a colored cotton blend according to claim 1, characterized in that, A fan (4) is fixedly installed on the surface of the inlet tray (303). The air outlet of the fan (4) extends into the inside of the cable tray (302) and is connected to the air inlet of the air duct (305). The fan (4) is used to deliver air into the air duct (305).

5. The carding structure of a colored cotton blend according to claim 1, characterized in that, The surface of the air duct (305) is provided with a plurality of air outlets (309), and the positions of the air outlets (309) correspond to those of the electric heating tube (306).

6. The carding structure of a colored cotton blend according to claim 1, characterized in that, Several combing needles (204) are evenly distributed in a dot array on the surface of the limiting sleeve (203), and the combing needles (204) are made of elastic plastic material.

7. The carding structure of a colored cotton blend according to claim 1, characterized in that, A rotary motor (205) is fixedly mounted on the side of the mounting bracket (201). The output shaft of the rotary motor (205) is fixedly connected to one end of the carding roller (202). The rotary motor (205) is used to drive the carding roller (202) to rotate.

8. The carding structure of a colored cotton blend according to claim 1, characterized in that, The bottom of the fixed bracket (301) is rotatably provided with two guide rollers (5), which are symmetrically distributed on the surface of the fixed bracket (301).

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