Fabric shaping device

Abstract

The utility model provides a fabric shaping device which comprises a box body, a first rotating shaft and a second rotating shaft are rotationally connected to one side of the interior of the box body, the position of the first rotating shaft is lower than that of the second rotating shaft, a fixing plate is fixedly installed on the side, located on the second rotating shaft, of the interior of the box body, and a smoothing mechanism is arranged on the upper side of the fixing plate; and a third rotating shaft and a fourth rotating shaft are arranged on the other side of the fixing plate, and the third rotating shaft and the fourth rotating shaft are rotationally connected in the box body. Through the use of the smoothing mechanism, a smoothing roller in the smoothing mechanism can perform fine smoothing operation on the fabric by virtue of a thread groove which is formed in the surface of the smoothing roller and is opposite in thread direction, so that tiny wrinkles and unevenness on the surface of the fabric are eliminated; meanwhile, the heating pipe in the smoothing roller can also properly heat the fabric, so that the shaping effect of the fabric is further promoted, the fabric is smoother and smoother after being shaped, and the production requirement of high-quality fabric is met.

Description

Technical Field

[0001] This utility model relates to the field of fabric shaping, and more specifically, to a fabric shaping device. Background Technology

[0002] In the field of fabric finishing, a series of precise processes and technologies are used to heat-press, stretch, or chemically treat textile fabrics to stabilize the fabric structure, improve dimensional stability, enhance wrinkle resistance, and improve the fabric's appearance and texture. This process is crucial for ensuring the fabric maintains its shape, durability, and aesthetics in subsequent processing and final products, and is an indispensable part of the textile industry chain. Fabric finishing not only meets the high standards for fabric quality in different fields such as clothing, home decoration, and industrial fabrics, but also promotes the diversified development of textile material innovation and application.

[0003] Currently available fabric setting devices typically only perform simple drying and setting processes on fabrics, lacking the ability to heat-press and flatten them. For fabrics that are inherently uneven, it is difficult to achieve in-depth finishing and optimization using existing devices, thus affecting the final use effect and product quality. Furthermore, existing fabric setting devices also have the problem of not being able to effectively adjust the tension of the fabric after it has been set. When the fabric fails to maintain proper tension during the winding process, especially when the fabric is wound loosely, wrinkles easily form on the fabric surface, severely affecting the smoothness and overall aesthetics of the fabric.

[0004] Therefore, we have made improvements to this by proposing a fabric shaping device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a fabric shaping device that solves the problems mentioned in the background art.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] Fabric setting device to solve the above problems.

[0008] The application is as follows:

[0009] The device includes a housing, with a first rotating shaft and a second rotating shaft rotatably connected to one side of the housing, and the first rotating shaft being positioned lower than the second rotating shaft. A fixing plate is fixedly installed inside the housing on one side of the second rotating shaft, and a smoothing mechanism is provided on the upper side of the fixing plate. A third rotating shaft and a fourth rotating shaft are provided on the other side of the fixing plate, and the third rotating shaft and the fourth rotating shaft are rotatably connected inside the housing. A tension adjustment mechanism is provided between the third rotating shaft and the fourth rotating shaft.

[0010] The smoothing mechanism includes a first fixed frame, which is disposed on the upper side of the fixed plate. A smoothing roller is fixedly installed inside the first fixed frame, and the surface of the smoothing roller is provided with threaded grooves with opposite thread directions.

[0011] As a preferred technical solution of this application, a fixing rod is fixedly installed on the upper surface of the first fixing frame, and two sliding cylinders are slidably connected to the surface of the fixing rod. Support rods are hinged to the upper surfaces of the two sliding cylinders. A fixing block is fixedly installed on the top of the box, and the top ends of the two support rods are rotatably connected to the fixing block. A tension spring is fixedly installed between the two sliding cylinders.

[0012] As a preferred technical solution of this application, a heating tube is fixedly installed inside the smoothing roller, and the heating tube is arranged in a spiral shape.

[0013] As a preferred technical solution of this application, the tension adjustment mechanism includes a fixed cylinder, which is fixedly installed on the top of the box. A sliding rod is slidably connected inside the fixed cylinder, and a second fixed frame is fixedly installed on the lower surface of the sliding rod. A rotating roller is rotatably connected inside the second fixed frame.

[0014] As a preferred technical solution of this application, an installation plate is fixedly installed inside the fixed cylinder, and a first motor is fixedly installed on the upper surface of the installation plate. A threaded rod is fixedly connected to the output end of the first motor, and the threaded rod and the sliding rod are connected by a threaded connection.

[0015] As a preferred technical solution of this application, two connecting plates are fixedly installed on one side surface of the box, and a winding roller is rotatably connected between the two connecting plates. A second motor is fixedly installed on one side surface of one of the connecting plates, and the output end of the second motor is fixedly connected to one end of the winding roller.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] In the scheme of this application:

[0018] 1. Through the use of the smoothing mechanism, the smoothing roller in the smoothing mechanism, with its threaded grooves in opposite directions, can perform fine smoothing operations on the fabric, eliminating tiny wrinkles and unevenness on the fabric surface; at the same time, the heating tube inside the smoothing roller can also moderately heat the fabric, further promoting the shaping effect of the fabric, making the fabric smoother and more even after shaping, meeting the production requirements of high-quality fabrics.

[0019] 2. By using a tension adjustment mechanism, the sliding rod and the sliding rod are connected by a threaded connection, allowing the sliding rod, the second fixed frame, and the rotating roller to move up and down. This allows for flexible adjustment of the fabric tension during transport based on the fabric material, thickness, and shaping requirements. This design not only avoids wrinkles caused by fabric slack but also ensures that the fabric remains flat and tight during winding, further improving the quality and stability of fabric shaping. Attached image description:

[0020] Figure 1 A three-dimensional structural schematic diagram of the fabric shaping device provided in this application;

[0021] Figure 2 A frontal cross-sectional structural schematic diagram of the fabric shaping device provided in this application;

[0022] Figure 3 A three-dimensional structural diagram of the internal structure of the fabric shaping device provided in this application;

[0023] Figure 4 A three-dimensional structural diagram of the smoothing mechanism of the fabric shaping device provided in this application;

[0024] Figure 5 A schematic diagram of the smoothing roller and heating tube of the fabric shaping device provided in this application;

[0025] Figure 6 A structural schematic diagram of the fixed cylinder section of the fabric shaping device provided in this application.

[0026] The image shows:

[0027] 1. Housing; 2. First rotating shaft; 3. Second rotating shaft; 4. Fixing plate; 5. Smoothing mechanism; 501. First fixing frame; 502. Smoothing roller; 503. Fixing rod; 504. Sliding cylinder; 505. Support rod; 506. Fixing block; 507. Tension spring; 508. Heating tube; 6. Third rotating shaft; 7. Fourth rotating shaft; 8. Tension adjustment mechanism; 801. Fixing cylinder; 802. Sliding rod; 803. Second fixing frame; 804. Rotating roller; 805. Mounting plate; 806. First motor; 807. Threaded rod; 9. Connecting plate; 10. Take-up roller; 11. Second motor. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described examples are only some embodiments of this utility model, and not all embodiments.

[0029] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0030] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0032] In the description of this utility model, it should be noted that the terms "upper" and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] To address the technical problems in the background art, the following fabric shaping device is provided:

[0034] Combination Figure 1 - Figure 6 As shown, the present invention provides a fabric shaping device, including a box body 1. A first rotating shaft 2 and a second rotating shaft 3 are rotatably connected to one side of the box body 1, and the position of the first rotating shaft 2 is lower than that of the second rotating shaft 3. A fixing plate 4 is fixedly installed inside the box body 1 on one side of the second rotating shaft 3, and a smoothing mechanism 5 is provided on the upper side of the fixing plate 4. A third rotating shaft 6 and a fourth rotating shaft 7 are provided on the other side of the fixing plate 4, and the third rotating shaft 6 and the fourth rotating shaft 7 are rotatably connected inside the box body 1. A tension adjustment mechanism 8 is provided between the third rotating shaft 6 and the fourth rotating shaft 7. The smoothing mechanism 5 includes a first fixing frame 501, and the first fixing frame 501 is provided on the upper side of the fixing plate 4. A smoothing roller 502 is fixedly installed inside the first fixing frame 501, and the surface of the smoothing roller 502 is provided with threaded grooves with opposite thread directions.

[0035] In this embodiment: a first rotating shaft 2 and a second rotating shaft 3 are rotatably connected on one side inside the housing 1, and the position of the first rotating shaft 2 is set lower than that of the second rotating shaft 3 to accommodate fabric transport. A fixing plate 4 is fixedly installed inside the housing 1 near the second rotating shaft 3. A smoothing mechanism 5 is provided on the upper side of the fixing plate 4 to eliminate wrinkles on the fabric surface. On the other side of the fixing plate 4, a third rotating shaft 6 and a fourth rotating shaft 7 are provided to provide stable support and guidance for the fabric. A tension adjustment mechanism 8 is provided to regulate the tension of the fabric during transport, ensuring that the fabric maintains its optimal shape during the setting process. The smoothing mechanism 5 includes a first fixing frame 501 and a smoothing roller 502 fixedly installed inside it. The smoothing roller 502 has threaded grooves with opposite thread directions on its surface, allowing the fabric to be more effectively pulled and smoothed by the bidirectional threaded grooves when passing through the smoothing roller 502. This significantly improves both minor wrinkles and larger unevenness on the fabric surface, ensuring that the fabric maintains extremely high flatness during the setting process.

[0036] refer to Figure 1 - Figure 4 Based on the above embodiments, in order to enable the installation of the smoothing roller 502, this embodiment provides the following design:

[0037] In a preferred embodiment, a fixing rod 503 is fixedly installed on the upper surface of the first fixing frame 501, and two sliding cylinders 504 are slidably connected to the surface of the fixing rod 503. Support rods 505 are hinged to the upper surfaces of the two sliding cylinders 504. A fixing block 506 is fixedly installed on the top of the box 1, and the top ends of the two support rods 505 are rotatably connected to the fixing block 506. A tension spring 507 is fixedly installed between the two sliding cylinders 504.

[0038] In this embodiment: a fixing rod 503 is firmly installed on the upper surface of the first fixing frame 501. Two slide cylinders 504 are slidably connected on the fixing rod 503. By installing a tension spring 507 between the two slide cylinders 504, the tension spring 507 can pull the slide cylinders 504 on both sides to move relative to each other through its own tension. And by rotating the support rod 505, it drives the first fixing frame 501 and the smoothing roller 502 inside to move downward, so that the smoothing roller 502 is always in contact with the fabric on the upper surface of the fixing plate 4.

[0039] refer to Figure 4 Based on the above embodiments, in order to better shape the fabric, this embodiment provides the following design:

[0040] In a preferred embodiment, a heating tube 508 is fixedly installed inside the smoothing roller 502, and the heating tube 508 is arranged in a spiral shape.

[0041] In this embodiment: a heating tube 508 (made of stainless steel) is fixedly installed inside the smoothing roller 502, and the heating tube 508 adopts a spiral design, which not only ensures that the heat can be transferred evenly and efficiently to the fabric, but also greatly enhances the heat uniformity of the fabric during the shaping process; when the fabric passes through the smoothing roller 502, the heat released by the heating tube 508 can quickly penetrate the fabric fibers through the smoothing roller 502, promote the thermosetting bond between the fibers, and thus significantly improve the shaping effect and durability of the fabric.

[0042] refer to Figure 1 - Figure 6 Based on the above embodiments, in order to adjust the tension of the shaped fabric, this embodiment provides the following design:

[0043] In a preferred embodiment, the tension adjustment mechanism 8 includes a fixed cylinder 801, which is fixedly installed on the top of the housing 1. A sliding rod 802 is slidably connected inside the fixed cylinder 801, and a second fixed frame 803 is fixedly installed on the lower surface of the sliding rod 802. A rotating roller 804 is rotatably connected inside the second fixed frame 803.

[0044] In this embodiment, the core component of the tension adjustment mechanism 8 includes a fixed cylinder 801, which is installed on the top of the housing 1, providing solid support for the entire mechanism. The fixed cylinder 801 has a sliding connection structure inside, allowing the sliding rod 802 to slide smoothly up and down inside. A second fixed frame 803 is fixedly installed on the lower surface of the sliding rod 802. A rotating roller 804 is rotatably connected inside the second fixed frame 803. By adjusting the height of the sliding rod 802, the position of the rotating roller 804 can be changed, thereby achieving fine adjustment of the tension of the passing fabric. This ensures that the fabric can maintain the best tension during the setting and winding process, effectively avoiding the generation of wrinkles and further improving the quality and efficiency of fabric setting.

[0045] refer to Figure 6 Based on the above embodiments, in order to drive the sliding rod 802 to move, this embodiment provides the following design:

[0046] In a preferred embodiment, a mounting plate 805 is fixedly installed inside the fixed cylinder 801, and a first motor 806 is fixedly installed on the upper surface of the mounting plate 805. A threaded rod 807 is fixedly connected to the output end of the first motor 806, and the threaded rod 807 is connected to the sliding rod 802 by a threaded connection.

[0047] In this embodiment: the first motor 806 is mounted on the upper surface of the mounting plate 805, and its output end is fixedly connected to one end of the threaded rod 807. The threaded rod 807 and the sliding rod 802 are connected by a thread, so that the sliding rod 802 can move precisely up and down along the axis of the threaded rod 807 under the drive of the first motor 806, thereby adjusting the position of the second fixed frame 803 and the rotating roller 804 to achieve the purpose of tension adjustment.

[0048] refer to Figure 1 - Figure 3 Based on the above embodiments, in order to enable the winding of the shaped fabric, this embodiment provides the following design:

[0049] In a preferred embodiment, two connecting plates 9 are fixedly installed on one side surface of the housing 1, and a take-up roller 10 is rotatably connected between the two connecting plates 9. A second motor 11 is fixedly installed on one side surface of one connecting plate 9, and the output end of the second motor 11 is fixedly connected to one end of the take-up roller 10.

[0050] In this embodiment, the second motor 11 can be used to drive the take-up roller 10 at the output end to rotate, thereby winding the shaped fabric onto the take-up roller 10 in an orderly manner to take up the fabric. This can improve the efficiency of fabric take-up and ensure the stability and reliability of the take-up process, providing a strong guarantee for the continuity and automation level of fabric sizing production.

[0051] Specifically, the working principle of this solution is as follows:

[0052] In use, the fabric enters the housing 1 from the first rotating shaft 2 and is transported under the guidance of the first rotating shaft 2 and the second rotating shaft 3. When the fabric passes the smoothing mechanism 5 on the upper side of the fixed plate 4, the fabric is effectively pulled and smoothed by the bidirectional threaded groove on the surface of the smoothing roller 502. At the same time, the heating tube 508 inside the smoothing roller 502 releases heat to heat and shape the fabric, softening and rearranging the fabric fibers, thereby enhancing the smoothness and shaping effect of the fabric. Meanwhile, the tension spring 507 can pull the slide cylinders 504 on both sides to move relative to each other through its own tension, and rotates through the support rod 505, causing the first fixed frame 501 and the smoothing roller 502 inside to move downward, so that the smoothing roller 502 is always in contact with the fabric on the upper surface of the fixed plate 4.

[0053] Subsequently, the fabric enters the tension adjustment mechanism 8, which is driven by the first motor 806 to rotate the threaded rod 807. The threaded sliding rod 802 slides up and down inside the fixed cylinder 801, thereby driving the second fixed frame 803 and the rotating roller 804 to move up and down, achieving fine adjustment of the fabric tension. This ensures that the fabric maintains the best tension during the setting and winding process, effectively avoiding the formation of wrinkles. Finally, the second motor 11 drives the winding roller 10 to rotate, winding the fabric around the winding roller 10 in an orderly manner. The entire winding process is stable and reliable, improving the efficiency of fabric winding and providing a strong guarantee for the continuity and automation level of fabric setting production.

[0054] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0055] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A fabric setting device comprising a housing (1) characterised in that: The first rotating shaft (2) and the second rotating shaft (3) are rotatably connected to one side of the box (1), and the position of the first rotating shaft (2) is lower than that of the second rotating shaft (3). A fixing plate (4) is fixedly installed inside the box (1) on one side of the second rotating shaft (3), and a smoothing mechanism (5) is provided on the upper side of the fixing plate (4). A third rotating shaft (6) and a fourth rotating shaft (7) are provided on the other side of the fixing plate (4), and the third rotating shaft (6) and the fourth rotating shaft (7) are rotatably connected inside the box (1). A tension adjustment mechanism (8) is provided between the third rotating shaft (6) and the fourth rotating shaft (7). The smoothing mechanism (5) includes a first fixing frame (501), and the first fixing frame (501) is disposed on the upper side of the fixing plate (4). A smoothing roller (502) is fixedly installed inside the first fixing frame (501), and the surface of the smoothing roller (502) is provided with thread grooves with opposite thread directions.

2. A fabric setting device according to claim 1, wherein: A fixing rod (503) is fixedly installed on the upper surface of the first fixing frame (501), and two sliding cylinders (504) are slidably connected to the surface of the fixing rod (503). Support rods (505) are hinged to the upper surfaces of the two sliding cylinders (504). A fixing block (506) is fixedly installed on the top of the box (1), and the top ends of the two support rods (505) are rotatably connected to the fixing block (506). A tension spring (507) is fixedly installed between the two sliding cylinders (504).

3. A fabric setting device according to claim 1, wherein: The smoothing roller (502) has a heating tube (508) fixedly installed inside, and the heating tube (508) is arranged in a spiral shape.

4. A fabric setting device according to claim 1, wherein: The tension adjustment mechanism (8) includes a fixed cylinder (801), which is fixedly installed on the top of the housing (1). A sliding rod (802) is slidably connected inside the fixed cylinder (801), and a second fixed frame (803) is fixedly installed on the lower surface of the sliding rod (802). A rotating roller (804) is rotatably connected inside the second fixed frame (803).

5. A fabric setting device according to claim 4, wherein: An installation plate (805) is fixedly installed inside the fixed cylinder (801), and a first motor (806) is fixedly installed on the upper surface of the installation plate (805). A threaded rod (807) is fixedly connected to the output end of the first motor (806), and the threaded rod (807) is connected to the sliding rod (802) by a threaded connection.

6. The fabric shaping device according to claim 1, characterized in that: Two connecting plates (9) are fixedly installed on one side surface of the housing (1), and a take-up roller (10) is rotatably connected between the two connecting plates (9). A second motor (11) is fixedly installed on one side surface of one connecting plate (9), and the output end of the second motor (11) is fixedly connected to one end of the take-up roller (10).

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