High-strength light-weight gear forge piece

Abstract

The utility model relates to the technical field of gear forgings, and discloses a high-strength light-weight gear forge piece which comprises an outer ring column, the outer portion of the outer ring column is a cylinder, a fixing column is arranged in the outer ring column, a threaded clamping groove is formed in the top end of the interior of the outer ring column, and a rubber sleeve is arranged outside the threaded clamping groove. The high-strength light-weight gear forge piece further comprises a fixing assembly which is installed in the outer ring column and used for conveniently disassembling and replacing parts in the using process, and by arranging the fixing assembly which comprises a hollow ring, a sliding way, a protruding block and other structures, connection between the fixing column and the outer ring column is convenient to disassemble; when a certain part of the gear forge piece is damaged, the damaged part can be rapidly detached and replaced, overall replacement is not needed, the maintenance efficiency of equipment is greatly improved, and the maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of gear forging technology, specifically a high-strength lightweight gear forging. Background Technology

[0002] In the field of mechanical transmission, gears are core components, and their performance has a decisive impact on the operating efficiency and reliability of equipment. With the increasing demand for lightweight and efficient equipment in modern industry, high-strength lightweight gear forgings have become a research hotspot.

[0003] Currently, traditional gear forgings have certain structural design flaws. Most gears adopt an integral structure, requiring complete disassembly for parts replacement, which is cumbersome and time-consuming, severely impacting equipment maintenance efficiency. Although some gears have detachable structures, the connection strength is insufficient, making them prone to loosening or even falling off under high loads, posing significant safety hazards. In addition, traditional gears have poor heat dissipation performance, easily leading to excessively high gear temperatures during prolonged operation, accelerating material aging and reducing gear lifespan. Furthermore, in terms of lightweighting, existing technologies struggle to effectively reduce gear weight while maintaining high strength, failing to meet the application requirements of aerospace, new energy vehicles, and other fields sensitive to component weight.

[0004] Publication number: CN222760123U. This utility model enables the mounting shaft section to extend and retract under the guidance and limiting of the guide seat and guide groove by rotating the threaded sleeve. Moving the mounting shaft section out increases the length of the gear shaft body, while moving the mounting shaft section in decreases the length of the gear shaft body. The length of the gear shaft body can be flexibly adjusted according to the gear installation requirements, making it suitable for various usage needs and effectively improving the flexibility of the gear shaft body.

[0005] To address the aforementioned issues, traditional gear forgings suffer from defects, and replacing defective parts as a single unit is cumbersome, time-consuming, and does not reduce weight. Therefore, we propose a high-strength, lightweight gear forging. Utility Model Content

[0006] To address the shortcomings of existing technologies, this invention provides a high-strength, lightweight gear forging that solves the aforementioned problems.

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a high-strength lightweight gear forging, comprising an outer ring column, the outer surface of which is cylindrical, and a fixing column is provided inside the outer ring column. A threaded groove is provided at the top of the inner surface of the outer ring column, and a rubber sleeve is provided outside the threaded groove. A flange is provided inside the rubber sleeve. The forging also includes:

[0008] The fixed component is installed inside the outer ring column and is used to facilitate the disassembly and replacement of parts during the use of high-strength lightweight gear forgings.

[0009] Preferably, the outer bottom end of the outer ring post is fixedly connected to a plurality of elongated toothed blocks, and the outer ring post has a hole inside, and a fixing post is fixedly connected to the outside of the hole, and a toothed ring is fixedly connected to the inside of the fixing post.

[0010] Preferably, the fixing component includes a hollow ring, a slide rail, protrusions, a fixing post, and a gear. Multiple protrusions are fixedly connected to one outer end of the fixing post, and a hollow ring is fixedly connected to the bottom inner end of the outer ring post. A slide rail is provided on one inner side of the hollow ring, and the protrusions are slidably connected to the inside of the slide rail. A gear is meshed with the inside of the fixing post, and multiple tooth blocks are provided on the outside of the gear. A heat dissipation hole is provided in the center of the outside of the gear.

[0011] Preferably, a rubber sleeve is fixedly connected to the outer top of the outer ring column, and a set of flanges is fixedly connected inside the rubber sleeve. A nut is threadedly connected to the outer side of the flange, and a bolt is provided at the bottom of the nut.

[0012] Preferably, the outer top of the outer ring post is provided with multiple threaded grooves, and the outer surface of the threaded grooves is in the shape of an oblique triangular prism, and a support column is fixedly connected to the center of the inside of the flange.

[0013] Preferably, the external part of the support is fixedly connected to the top of the gear, and the external part of the support is cylindrical.

[0014] Compared with the prior art, this utility model provides a high-strength, lightweight gear forging with the following advantages:

[0015] 1. This high-strength lightweight gear forging, by setting a fixing component including a hollow ring, slide, and protrusion, makes the connection between the fixing column and the outer ring column easy to disassemble. When a part of the gear forging is damaged, it can be quickly removed and replaced without replacing the whole part, which greatly improves the maintenance efficiency of the equipment and reduces the maintenance cost.

[0016] 2. This high-strength lightweight gear forging has a threaded groove at the top of the inner ring column and a flange inside the rubber sleeve. The flange is tightly connected to the outer ring column by nuts and bolts. This connection method can ensure that the various components will not loosen or fall off when the gear is operating under high load, thereby improving the stability and safety of the gear and extending its service life. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the hollow ring of this utility model;

[0019] Figure 3This is a schematic diagram of the fixing component of this utility model.

[0020] In the diagram: 1. Outer ring post; 2. Long toothed block; 3. Support column; 4. Hollow ring; 5. Slide rail; 6. Protrusion; 7. Fixed post; 8. Rubber sleeve; 9. Nut; 10. Flange; 11. Square toothed block; 12. Gear; 13. Threaded groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 A high-strength, lightweight gear forging includes an outer ring post 1, the outer ring post 1 being cylindrical in shape, and a fixing post 7 being provided inside the outer ring post 1. A threaded groove 13 is provided at the top of the inner part of the outer ring post 1, and a rubber sleeve 8 is provided outside the threaded groove 13. A flange 10 is provided inside the rubber sleeve 8. The forging also includes:

[0023] The fixing component is installed inside the outer ring post 1 to facilitate the disassembly and replacement of parts during the use of high-strength lightweight gear forgings.

[0024] Furthermore, multiple elongated toothed blocks 2 are fixedly connected to the outer bottom end of the outer ring post 1, and a hole is opened inside the outer ring post 1. A fixing post 7 is fixedly connected to the outside of the hole, and a toothed ring is fixedly connected to the inside of the fixing post 7.

[0025] Furthermore, the fixing assembly includes a hollow ring 4, a slide 5, a protrusion 6, a fixing post 7, and a gear 12. Multiple protrusions 6 are fixedly connected to one outer end of the fixing post 7, and a hollow ring 4 is fixedly connected to the inner bottom end of the outer ring post 1. A slide 5 is provided on one inner side of the hollow ring 4, and the protrusions 6 are slidably connected to the inside of the slide 5. A gear 12 is meshed with the inside of the fixing post 7, and multiple tooth blocks are provided on the outside of the gear 12. A heat dissipation hole is provided in the center of the outside of the gear 12.

[0026] Furthermore, a rubber sleeve 8 is fixedly connected to the outer top of the outer ring column 1, and a set of flanges 10 is fixedly connected inside the rubber sleeve 8. A nut 9 is threadedly connected to the outer side of the flange 10, and a bolt is provided at the bottom of the nut 9.

[0027] Furthermore, the outer top of the outer ring post 1 is provided with multiple threaded grooves 13, and the outer side of the threaded grooves 13 is in the shape of an oblique triangular prism, and a support column 3 is fixedly connected to the center of the inside of the flange 10.

[0028] Furthermore, the external support 3 is fixedly connected to the top of the gear 12, and the external shape of the support 3 is cylindrical.

[0029] Structural Description: Outer Ring Column 1: This is the external main structure of the gear forging. It is cylindrical in shape and has multiple elongated tooth blocks 2 fixedly connected to the bottom of its outer surface for meshing with other gears or transmission components to transmit power. It has holes inside for installing components such as the fixing column 7, and a threaded groove 13 is provided at the top of the inside for connecting with other components.

[0030] Long toothed blocks 2: Fixedly connected to the outer bottom end of the outer ring column 1, multiple long toothed blocks 2 are evenly distributed, serving as gear teeth, and meshing with the teeth of other gears during transmission to transmit power from one component to another.

[0031] Support 3: Located inside the gear forging, it is cylindrical on the outside and is fixedly connected to the top of the gear 12. It serves to support and fix the gear 12 and ensure the stability of the gear 12 during operation.

[0032] Hollow ring 4: It is fixedly connected to the bottom of the inner ring column 1. A slide 5 is provided on one side of the inner ring. The hollow ring 4 mainly serves to limit and support the fixed column 7. It cooperates with the protrusion 6 on the fixed column 7 to allow the fixed column 7 to rotate within a certain range, while limiting its axial and radial displacement.

[0033] Slide 5: Located inside the hollow ring 4, it is the sliding track of the protrusion 6. The protrusion 6 slides in the slide 5, so that the fixed column 7 and the outer ring column 1 form a rotatable connection, while ensuring the stability and accuracy of the fixed column 7 during rotation.

[0034] Protrusion 6: Fixedly connected to one end of the fixed column 7, in multiple quantities. The outside of the protrusion 6 is slidably connected to the inside of the slide 5. Through cooperation with the slide 5, the fixed column 7 is rotatably connected inside the outer ring column 1. In addition, during the operation of the gear, it shares part of the force and enhances the reliability of the structure.

[0035] Fixed post 7: Installed in the hole inside the outer ring post 1, with a protrusion 6 fixedly connected to one end on the outside and a toothed ring fixedly connected inside, and meshing with the gear 12. The fixed post 7 is mainly used to fix and support the gear 12 and transmit the rotation of the outer ring post 1 to the gear 12, while also bearing a certain torque and pressure itself.

[0036] Rubber sleeve 8: It is fixedly connected to the outer top of the outer ring column 1, and a flange 10 is provided inside it. The rubber sleeve 8 has a certain elasticity, which can play a role in buffering and shock absorption, reducing the vibration and noise generated during gear operation, and also preventing external impurities from entering the gear.

[0037] Nut 9: Threaded connection to the outer side of flange 10, with a bolt at the bottom. Nut 9 and bolt work together to tightly connect flange 10 to outer ring post 1, providing reliable fastening force and ensuring the connection stability between gear components.

[0038] Flange 10: Located inside the rubber sleeve 8, it is a set of connecting parts. It is connected to the outer ring post 1 by nuts 9 and bolts. At the same time, a support post 3 is fixedly connected in the center of the interior, which plays the role of connecting and fixing other parts to ensure the coordinated work between the various parts of the gear.

[0039] Square toothed block 11: The specific function and connection relationship of this component are not mentioned in the text. This may be due to missing information in the document or the component being used in other specific scenarios. If it exists and participates in gear operation, it may be used to mesh with other components with special structures to achieve specific transmission functions.

[0040] Gear 12: Located inside the fixed column 7, it meshes with the fixed column 7. Multiple tooth blocks are provided on the outside, and a heat dissipation hole is opened in the center. Gear 12 is a key component for realizing power transmission and speed change. By meshing with the fixed column 7, it further transmits power or changes parameters such as speed and torque. The heat dissipation hole is used to dissipate heat during the operation of the gear and ensure that the gear is within the normal operating temperature range.

[0041] Threaded groove 13: Multiple grooves are formed on the outer top of the outer ring column 1. The outer shape is an oblique triangular prism. The threaded groove 13 is matched with the flange 10. The outer ring column 1 and the flange 10 are firmly connected by the nut 9 and bolts, which enhances the integrity and stability of the gear structure.

[0042] Instructions for use

[0043] When power is input, the outer ring column 1 begins to rotate. Since the fixed column 7 is slidably connected to the slide rail 5 on the hollow ring 4 via the protrusion 6, and the fixed column 7 meshes with the gear 12, the rotation of the outer ring column 1 will drive the fixed column 7 and the connected gear 12 to rotate together, thus realizing the transmission of power. The threaded groove 13 at the top of the inner end of the outer ring column 1 is connected to the flange 10 inside the rubber sleeve 8 by a nut 9 and bolts. This threaded connection provides reliable fastening force, ensuring that during gear operation, the outer ring column 1, the flange 10, and other components connected to the flange 10 remain firmly connected and will not... When relative displacement occurs, the fixed column 7 cooperates with the slide 5 of the hollow ring 4 through the protrusion 6, which can not only ensure that the fixed column 7 can rotate within a certain range, but also limit the fixed column 7 in the axial and radial directions, so as to stabilize the entire gear structure. When the gear 12 rotates, the heat dissipation hole in the center of the outside of the gear 12 forms natural convection by utilizing the air flow. As the gear 12 rotates at high speed, air is continuously drawn into the heat dissipation hole and then flows out from other parts of the gear 12, thereby carrying away the heat generated during the operation of the gear 12, playing a role in heat dissipation and cooling, and maintaining the gear 12 within the normal operating temperature range.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-strength, lightweight gear forging, comprising an outer ring post (1), wherein the outer ring post (1) is cylindrical in shape, and a fixing post (7) is provided inside the outer ring post (1), and a threaded groove (13) is provided at the top of the inner end of the outer ring post (1), and a rubber sleeve (8) is provided outside the threaded groove (13), and a flange (10) is provided inside the rubber sleeve (8), characterized in that: Also includes: A fixing component is installed inside the outer ring column (1) for easy disassembly and replacement of parts during use of high-strength lightweight gear forgings; the fixing component includes a hollow ring (4), a slide (5), a protrusion (6), a fixing column (7) and a gear (12), and a plurality of protrusions (6) are fixedly connected to one end of the outer side of the fixing column (7), and a hollow ring (4) is fixedly connected to the bottom inside of the outer ring column (1), and a slide (5) is provided on one side inside the hollow ring (4), and the protrusions (6) are slidably connected to the inside of the slide (5) on the outside, and a gear (12) is meshed inside the fixing column (7), and a plurality of tooth blocks are provided on the outside of the gear (12), and a heat dissipation hole is provided in the center of the outside of the gear (12).

2. The high-strength lightweight gear forging according to claim 1, characterized in that: The outer bottom of the outer ring post (1) is fixedly connected to a plurality of elongated toothed blocks (2), and the outer ring post (1) has a hole inside, and a fixed post (7) is fixedly connected to the outside of the hole, and a toothed ring is fixedly connected to the inside of the fixed post (7).

3. The high-strength lightweight gear forging according to claim 1, characterized in that: The outer top of the outer ring column (1) is fixedly connected to a rubber sleeve (8), and a set of flanges (10) is fixedly connected inside the rubber sleeve (8). A nut (9) is threadedly connected to the outer side of the flange (10), and a bolt is provided at the bottom of the nut (9).

4. A high-strength, lightweight gear forging according to claim 1, characterized in that: The outer top of the outer ring column (1) is provided with multiple threaded grooves (13), and the outer side of the threaded grooves (13) is an oblique triangular column, and a support column (3) is fixedly connected to the center of the inside of the flange (10).

5. A high-strength, lightweight gear forging according to claim 4, characterized in that: The external support (3) is fixedly connected to the top of the gear (12), and the external shape of the support (3) is cylindrical.

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