Auxiliary positioning device for stirring of stirring barrel
By combining electromagnets, elastic magnetic chucks, and guide rails, and utilizing proximity switches and PLC controllers, the mixing tank is automatically positioned and fixed, solving the problem of time-consuming and labor-intensive manual position adjustment in existing technologies and improving operational efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 湖南奥诚电子科技有限公司
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-28
AI Technical Summary
The existing mixing tank requires manual adjustment and fixing, which is cumbersome, time-consuming and labor-intensive.
The system employs a combination of electromagnets, elastic magnetic attractors, guide rails, and limit rods. It utilizes proximity switches and a PLC controller to achieve automatic positioning and fixation of the mixing tank. Through the magnetic attraction effect of the electromagnets and the design of the return spring, it enables rapid positioning and unlocking.
It enables rapid positioning and fixing of the mixing tank, reducing manual operation and improving work efficiency.
Smart Images

Figure CN224167428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stirring technology, and in particular to an auxiliary positioning device for stirring in a mixing tank. Background Technology
[0002] Mixing tanks are widely used for mixing chemical products such as coatings, inks, pigments, and adhesives. Currently, mixing tanks need to be moved directly under the mixing shaft of a lifting mixing device. After being manually positioned, the tank is secured using a clamping device to prevent movement during mixing. This current method is cumbersome, time-consuming, and labor-intensive, requiring manual adjustment of the tank's position and operation of the clamping device.
[0003] Based on this, this application provides an auxiliary positioning device that can quickly position and fix the mixing tank to solve the above problems. Utility Model Content
[0004] The present invention aims to solve the technical problems existing in the prior art. Therefore, the present invention provides an auxiliary positioning device for stirring a mixing tank, achieving the purpose of quickly positioning and fixing the mixing tank.
[0005] The technical solution adopted by this utility model to solve its technical problem is:
[0006] An auxiliary positioning device for stirring a mixing tank is provided, comprising an electromagnet located directly below the stirring shaft of the stirring device, an elastic magnetic chuck located at the center of the bottom of the mixing tank, guide rails located on the left and right sides of the electromagnet, and a limiting rod located behind the electromagnet for limiting the elastic magnetic chuck; directional casters and swivel casters are fixedly installed on the front and rear sides of the mixing tank via support seats, and the two guide rails are used for guiding and limiting the mixing tank in the left and right directions; the elastic magnetic chuck includes a fixed cylinder, a magnetic chuck that moves through the fixed cylinder, and a return spring located between the bottom of the fixed cylinder and the top flange plate of the magnetic chuck, and the fixed cylinder is fixedly installed on the bottom of the tank.
[0007] In some alternative embodiments, both the electromagnet and the limiting rod are fixedly mounted on a fixed base anchored to the ground, wherein the limiting rod is horizontally mounted to the fixed base via a bracket.
[0008] In some optional embodiments, a proximity switch and a PLC controller are also included. The proximity switch is located inside the limit rod and is used to detect the position of the elastic magnetic attractor of the mixing tank. The PLC controller is electrically connected to the proximity switch and the electromagnet.
[0009] In some alternative implementations, an unlocking switch is also included, which is electrically connected to the PLC controller.
[0010] In some alternative embodiments, the guide rail has a flared guide groove at its entry end.
[0011] In some alternative embodiments, the magnetic body is provided with a weight-reducing hole.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model uses guide rails and limiting rods to limit the left and right directions and the entry depth of the mixing tank, respectively, to ensure that the mixing tank is located directly below the mixing shaft. When the electromagnet is energized, it can attract the magnetic body of the elastic magnetic body to fix the mixing tank. After the mixing is completed, the electromagnet is de-energized and the elastic magnetic body is reset. At this time, the mixing tank can be moved, thereby achieving rapid positioning and fixing of the mixing tank.
[0014] 2. The proximity switch and PLC controller are configured such that the proximity switch sends a signal to the PLC controller, which then controls the electromagnet to be energized to fix the mixing tank. This achieves automatic fixing of the mixing tank after it is pushed into place. After mixing is completed, the unlocking switch sends an unlocking signal, which in turn controls the electromagnet to be de-energized by the PLC controller, thus enabling the mixing tank to be unlocked quickly. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0016] Figure 1 This is an installation structure diagram of the auxiliary positioning device for stirring in a mixing tank provided by this utility model;
[0017] Figure 2 yes Figure 1 Provided enlarged view of the area;
[0018] Figure 3 This is a top view of the mixing tank provided by this utility model on the guide rail.
[0019] The attached diagram lists the components represented by each number as follows:
[0020] 1—Electromagnet, 2—Elastic magnetic attractor, 2.1—Fixed cylinder, 2.2—Magnetic attractor, 2.2.0—Weight reduction hole, 2.3—Reset spring, 3—Guide rail, 3.1—Guide groove, 4—Limit rod, 5—Proximity switch, 6—PLC controller, 7—Unlock switch, 8—Fixed base, 10—Stirring device, 10.1—Stirring shaft, 20—Stirring tank, 20.1—Directional caster, 20.2—Universal caster. Detailed Implementation
[0021] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] Furthermore, the terms "installation," "connection," and "linking" used in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0026] Example 1
[0027] As attached Figure 1As shown, this embodiment provides an auxiliary positioning device for stirring a mixing tank, including an electromagnet 1, an elastic magnetic accumulator 2, a guide rail 3, a limit rod 4, a proximity switch 5, a PLC controller 6, and an unlocking switch 7, wherein:
[0028] The electromagnet 1 is located directly below the stirring shaft 10.1 of the stirring device 10, and is fixedly mounted on the fixed base 8 anchored to the ground.
[0029] The elastic magnetic chuck 2 is located at the center of the bottom of the mixing tank 20. Preferably, as shown in the attached diagram... Figure 2 As shown, the elastic magnetic chuck 2 in this embodiment includes a fixed cylinder 2.1, a magnetic chuck 2.2, and a return spring 2.3. The top flange of the fixed cylinder 2.1 is fixedly installed at the bottom of the mixing tank 20. The magnetic chuck 2.2 movably passes through the fixed cylinder 2.1 and can move up and down within the fixed cylinder (the magnetic chuck is generally made of iron). The return spring 2.3 is located between the bottom of the fixed cylinder and the top flange of the magnetic chuck 2.2. Preferably, the magnetic chuck 2.2 in this embodiment has a weight-reducing hole 2.2.0 inside, which can reduce the weight of the magnetic chuck and also reduce manufacturing costs.
[0030] Two guide rails 3 are respectively located on the left and right sides of the electromagnet 1, and are arranged symmetrically in mirror image with the stirring device as the central axis. They are fixedly installed on the ground and are used to guide and limit the left and right movement of the casters of the stirring tank. Preferably, in this embodiment, directional casters 20.1 and swivel casters 20.2 are fixedly installed on the front and rear sides of the stirring tank 20 via support seats. The directional casters and swivel casters have the same wheel width. The inner width of the guide rail 3 is slightly larger than the wheel width of the directional casters and swivel casters, and its height is sufficient to avoid interference with the directional casters and swivel casters. Preferably, as shown in the attached... Figure 3 As shown, in this embodiment, a trumpet-shaped guide groove 3.1 is provided at the entry end of the guide rail 3 to facilitate guiding the mixing tank into the guide rail. The guide rail in this embodiment limits the left and right positions of the mixing tank.
[0031] The limiting rod 4 is located behind the electromagnet 1, specifically mounted laterally to the fixed base 8 via a bracket, and is used to limit the elastic magnetic chuck 2, that is, to limit the pushing depth of the mixing tank 20. Therefore, the limiting rod in this embodiment achieves the limitation of the movement position of the mixing tank toward the stirring device. The installation position of the limiting rod in this embodiment should meet the following requirement: when the fixed cylinder of the elastic magnetic chuck contacts the limiting rod, the mixing tank is exactly located directly below the stirring shaft.
[0032] To achieve automatic fixation of the mixing tank using an electromagnet after it reaches its designated position, as shown in the attached document... Figure 1 and attached Figure 2As shown, this embodiment further includes a proximity switch 5 and a PLC controller 6. The proximity switch 5 is located inside the limit rod 4 and is used to detect the position of the elastic magnetic attractor of the mixing tank. The PLC controller 6 is electrically connected to the proximity switch 5 and the electromagnet 1. Specifically, the proximity switch is connected to the signal input terminal of the PLC controller; the positive terminal of the electromagnet's power supply is connected to one output port of the PLC controller, and the negative terminal of the electromagnet's power supply is connected to the negative terminal of the power supply.
[0033] Working principle: When the proximity switch detects the elastic magnetic body, it means that the mixing tank is directly below the stirring shaft. At this time, the proximity switch feeds back the signal to the PLC controller, which then turns on the power to the electromagnet. The electromagnet then becomes magnetic, generating a magnetic attraction effect, and attracts the magnetic body in the elastic magnetic body to fix the position of the mixing tank.
[0034] Furthermore, to quickly release the mixing tank, this embodiment also includes an unlocking switch 7, preferably a foot-operated unlocking switch, which can be placed near the mixing tank for easy operation. Specifically, the unlocking switch 7 in this embodiment is electrically connected to the signal input terminal of the PLC controller 6. When it is necessary to unlock the mixing tank, the unlocking switch is pressed. After receiving the unlocking signal, the PLC controller controls the electromagnet to de-energize. At this time, the electromagnet is demagnetized, and the magnetic attractor is reset under the action of the return spring, thus unlocking the mixing tank.
[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An auxiliary positioning device for stirring in a mixing tank, characterized in that: It includes an electromagnet located directly below the stirring shaft of the stirring device, an elastic magnetic attractor located at the center of the bottom of the stirring tank, guide rails located on the left and right sides of the electromagnet, and a limiting rod located behind the electromagnet to limit the elastic magnetic attractor. The mixing tank is fixedly mounted with directional casters and swivel casters on both sides and the front and rear sides respectively by support seats. The two guide rails are used to guide and limit the mixing tank in the left and right directions. The elastic magnetic accumulator includes a fixed cylinder, a magnetic accumulator that moves through the fixed cylinder, and a return spring located between the bottom of the fixed cylinder and the top flange plate of the magnetic accumulator. The fixed cylinder is fixedly installed at the bottom of the cylinder.
2. The auxiliary positioning device for stirring in a mixing tank according to claim 1, characterized in that: Both the electromagnet and the limiting rod are fixedly installed on a fixed base anchored to the ground, with the limiting rod being installed laterally on the fixed base via a bracket.
3. The auxiliary positioning device for stirring in a mixing tank according to claim 1 or 2, characterized in that: It also includes a proximity switch and a PLC controller. The proximity switch is located inside the limit rod and is used to detect the position of the elastic magnetic attractor in the mixing tank. The PLC controller is electrically connected to the proximity switch and the electromagnet.
4. The auxiliary positioning device for stirring in a mixing tank according to claim 3, characterized in that: It also includes an unlock switch, which is electrically connected to the PLC controller.
5. The auxiliary positioning device for stirring in a mixing tank according to claim 1, characterized in that: The guide rail has a flared guide groove at its entry end.
6. The auxiliary positioning device for stirring in a mixing tank according to claim 1, characterized in that: The magnetic suction body is provided with a weight reduction hole.