Sand washer for gravel processing
By combining an inclined cleaning plate, a vibrating motor, and a high-pressure nozzle, the problems of accumulation and uneven cleaning in sand and gravel washing equipment are solved, achieving efficient dispersion and improved cleanliness of sand and gravel, and is suitable for the mining and construction industries.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DENGFENG SONGJI BUILDING MATERIALS CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional sand and gravel washing equipment suffers from problems such as material accumulation due to the material conveying method, uneven cleaning effect, and limited cleaning effect, especially for stubborn mud and fine sand.
The system uses an inclined cleaning plate in conjunction with a vibrating motor, along with a high-pressure nozzle and a servo motor-driven material feeding plate to achieve uniform spreading and multi-angle cleaning of sand and gravel. It utilizes an elastic support structure to buffer vibration and a filter screen to separate impurities.
It achieves efficient dispersion and thorough cleaning of sand and gravel, improves cleaning effect, meets the cleanliness requirements of mining and construction industries, and has the advantages of high automation and uniform cleaning.
Smart Images
Figure CN224168145U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sand washing machine technology, specifically a sand washing machine for sand and gravel processing. Background Technology
[0002] During the mining process, sand and gravel often have a large amount of impurities such as mud and fine sand attached to their surface. If they are not effectively cleaned, these impurities will affect the bonding force between the sand and gravel and cement and other cementitious materials, resulting in a decrease in concrete strength and durability, which in turn poses a serious threat to the overall quality of the project.
[0003] Traditional sand and gravel washing equipment comes in various types, such as wheel bucket sand washers and spiral sand washers. However, these devices have many shortcomings in practical applications. Traditional material conveying methods mostly use simple funnels or conveyor belts for direct feeding, causing sand and gravel to fall in concentrated amounts and form localized accumulations within the washing tank, affecting the washing effect. On the other hand, the washing method is relatively simple, mainly relying on the flushing of water and the agitation of mechanical parts. This method has limited effectiveness in cleaning stubborn mud adhering to the surface of sand and gravel, as well as fine sand mixed within the sand and gravel. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a sand washing machine for sand and gravel processing. It solves the problems of traditional material feeding methods, which mostly rely on simple funnels or conveyor belts for direct feeding, resulting in concentrated sand and gravel falling and forming localized accumulations within the washing tank, thus affecting the washing effect. Furthermore, the washing method is relatively simple, mainly relying on water flow and mechanical agitation, which has limited effectiveness in cleaning stubborn mud adhering to the surface of sand and gravel, as well as fine sand mixed within them.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: a sand washing machine for sand and gravel processing, comprising a washing tank, a receiving box fixedly connected to the front surface of the washing tank, and a rectangular groove communicating with the interior of the washing tank on the front surface of the washing tank.
[0008] The material conveying assembly is mounted on the cleaning tank.
[0009] A cleaning assembly is installed on the cleaning tank. The cleaning assembly includes a support plate, which is fixedly connected to the rear inner wall inside the cleaning tank. Two second springs are fixedly connected to the upper surface of the support plate, and inclined cleaning plates are fixedly connected to the upper surfaces of the two second springs.
[0010] The inclined cleaning plate extends from the front end of the inner wall of the rectangular groove, a baffle plate is fixedly connected to the lower surface of the inclined cleaning plate, and two first springs are fixedly connected to the lower surface of the inclined cleaning plate.
[0011] Among them, the two first springs are fixedly connected to the inner wall of the rectangular groove, and the two rectangular grooves and the two second springs are all equipped with auxiliary rods. The telescopic ends of the four auxiliary rods are fixedly connected to the upper surface of the inclined cleaning plate.
[0012] The two auxiliary rods located at the rear are fixedly connected to the support plate, while the two auxiliary rods located at the front are fixedly connected to the inner wall of the rectangular groove.
[0013] Preferably, a mounting groove is provided on the front side of the upper surface of the inclined cleaning plate, the mounting groove penetrates the lower surface of the inclined cleaning plate, and a filter screen is fixedly installed on the inner wall of the mounting groove;
[0014] Four vibration motors are fixedly installed on the lower surface of the inclined cleaning plate.
[0015] Preferably, the cleaning assembly further includes multiple water supply pipes, all of which are fixedly connected to the upper surface of the cleaning tank;
[0016] Among them, the upper surface of multiple water pipes is fixedly connected to two connectors that communicate with the inside of the pipes, and multiple connectors are used to connect to external water pipes.
[0017] Preferably, the lower ends of the plurality of water supply pipes all penetrate into the interior of the cleaning tank, and the lower ends of the plurality of water supply pipes are fixedly installed with a plurality of high-pressure nozzles;
[0018] Among them, the high-pressure nozzles at the front are vertically set, while the other high-pressure nozzles are tilted backward.
[0019] Preferably, the material conveying assembly includes a material conveying box, which is fixedly connected to the upper surface of the cleaning box and communicates with the interior of the cleaning box. A servo motor is fixedly installed on the left side of the material conveying box.
[0020] Preferably, the output end of the servo motor is fixedly connected to a connecting shaft, the right end of the connecting shaft rotatably penetrates into the interior of the feeding box and is rotatably connected to the inner wall of the feeding box, and a feeding plate is fixedly connected to both the front and rear surfaces of the connecting shaft.
[0021] Preferably, a water outlet pipe communicating with the interior is fixedly connected to the left side of the cleaning tank, and a switch valve is provided on the water outlet pipe. An inclined plate is fixedly connected to the front inner wall of the cleaning tank, and the rear end of the inclined plate is fixedly connected to the bottom of the cleaning tank.
[0022] (III) Beneficial Effects
[0023] Compared with the prior art, this utility model provides a sand washing machine for sand and gravel processing, which has the following beneficial effects:
[0024] 1. This sand washing machine for sand and gravel processing features multi-angle high-pressure nozzles that ensure thorough cleaning without dead angles. The synergistic effect of the vibrating motor and the inclined cleaning plate enhances the dispersion and cleaning efficiency of sand and gravel. This device effectively separates impurities from sand and gravel, meeting the cleanliness requirements of industries such as mining and construction. It boasts advantages such as high automation and uniform cleaning effect.
[0025] 2. In this sand washing machine for sand and gravel processing, the output end of the servo motor drives the connecting shaft to rotate, causing the front and rear unloading plates to swing in a fan shape. This can break up the lumps of sand and gravel, while slowing down the falling speed of the sand and gravel, and spreading the sand and gravel evenly on the inclined washing plate to avoid material accumulation. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of the sand washing machine for sand and gravel processing according to this utility model;
[0027] Figure 2 This is a schematic diagram of the front surface of the entire utility model;
[0028] Figure 3 This is a schematic diagram of the lower surface of the inclined cleaning plate of this utility model;
[0029] Figure 4 This is a schematic diagram of the connection between the connecting shaft and the feed plate of this utility model.
[0030] In the diagram: 1. Cleaning tank; 2. Receiving box; 3. Rectangular trough; 4. Inclined cleaning plate; 5. Connector; 6. Water supply pipe; 7. Feeding box; 8. Servo motor; 9. Water outlet pipe; 10. First spring; 11. Mounting groove; 12. Water baffle; 13. Inclined plate; 14. Vibration motor; 15. Support plate; 16. Second spring; 17. High-pressure nozzle; 18. Filter screen; 19. Connecting shaft; 20. Discharge plate. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see Figure 1-4 This utility model provides a new technical solution: a sand washing machine for sand and gravel processing, including a washing box 1, a receiving box 2 fixedly connected to the front surface of the washing box 1, a rectangular groove 3 communicating with the interior of the washing box 1 on the front surface of the washing box 1, and a material conveying assembly, which is set on the washing box 1.
[0033] A cleaning assembly is installed on the cleaning tank 1. The cleaning assembly includes a support plate 15, which is fixedly connected to the rear inner wall inside the cleaning tank 1. Two second springs 16 are fixedly connected to the upper surface of the support plate 15, and inclined cleaning plates 4 are fixedly connected to the upper surfaces of the two second springs 16.
[0034] The front end of the inclined cleaning plate 4 extends into the inner wall of the rectangular groove 3, and a baffle plate 12 is fixedly connected to the lower surface of the inclined cleaning plate 4. Two first springs 10 are fixedly connected to the lower surface of the inclined cleaning plate 4.
[0035] Among them, the two first springs 10 are fixedly connected to the inner wall of the rectangular groove 3, and the two rectangular grooves 3 and the two second springs 16 are all provided with auxiliary rods. The telescopic ends of the four auxiliary rods are fixedly connected to the upper surface of the inclined cleaning plate 4.
[0036] Among them, the two auxiliary rods located on the rear side are fixedly connected to the support plate 15, and the two auxiliary rods located on the front side are fixedly connected to the inner wall of the rectangular groove 3.
[0037] Furthermore, an installation groove 11 is provided on the front side of the upper surface of the inclined cleaning plate 4. The installation groove 11 penetrates the lower surface of the inclined cleaning plate 4, and a filter screen 18 is fixedly installed on the inner wall of the installation groove 11.
[0038] Four vibration motors 14 are fixedly installed on the lower surface of the inclined cleaning plate 4.
[0039] Furthermore, the cleaning assembly also includes multiple water supply pipes 6, all of which are fixedly connected to the upper surface of the cleaning tank 1;
[0040] Among them, the upper surface of multiple water pipes 6 is fixedly connected with two connectors 5 that communicate with their interiors, and the multiple connectors 5 are used to connect with external water pipes.
[0041] Furthermore, the lower ends of multiple water supply pipes 6 all penetrate into the interior of the cleaning tank 1, and multiple high-pressure nozzles 17 are fixedly installed at the lower ends of multiple water supply pipes 6.
[0042] Among them, the high-pressure nozzles 17 located at the front are vertically arranged, while the other high-pressure nozzles 17 are tilted backward.
[0043] Furthermore, the material conveying assembly includes a material conveying box 7, which is fixedly connected to the upper surface of the cleaning box 1. The material conveying box 7 communicates with the interior of the cleaning box 1, and a servo motor 8 is fixedly installed on the left side of the material conveying box 7.
[0044] Furthermore, the output end of the servo motor 8 is fixedly connected to a connecting shaft 19. The right end of the connecting shaft 19 rotates through into the interior of the feeding box 7 and is rotatably connected to the inner wall of the feeding box 7. The front and rear surfaces of the connecting shaft 19 are fixedly connected to a feeding plate 20.
[0045] Furthermore, a water outlet pipe 9 communicating with the interior is fixedly connected to the left side of the cleaning tank 1. A switch valve is installed on the water outlet pipe 9. An inclined plate 13 is fixedly connected to the front inner wall of the cleaning tank 1. The rear end of the inclined plate 13 is fixedly connected to the bottom of the cleaning tank 1.
[0046] Furthermore, when using this sand washing machine for sand and gravel processing, first connect the external water pipe to multiple connectors 5. In the initial state, the two unloading plates 20 are in a vertical state, and in the working state, they swing back and forth.
[0047] When cleaning sand and gravel, four vibrating motors 14, multiple high-pressure nozzles 17, and servo motors 8 are first started, and then the sand and gravel are put into the inside of the conveying box 7.
[0048] The output of the servo motor 8 drives the connecting shaft 19 to rotate, causing the front and rear unloading plates 20 to swing in a fan shape, which can break up the sand and gravel in the block, while slowing down the falling speed of the sand and gravel, and spreading the sand and gravel evenly on the inclined cleaning plate 4 to avoid the accumulation of feed. The four vibration motors 14 start synchronously, and through the elastic support of the first spring 10 and the second spring 16, the inclined cleaning plate 4 vibrates at high frequency. Under the action of vibration, the sand and gravel move forward along the inclined direction, and at the same time, they rub against each other to remove the surface dirt.
[0049] Multiple high-pressure nozzles 17 spray water to form a high-pressure water curtain, which washes away the sand and gravel, dispersing the mixed mud and fine sand. At the same time, the water flow pushes the sand and gravel towards the front of the washing tank 1. When the sewage and sand and gravel pass through the filter screen 18, the sand and gravel will pass through the filter screen 18, while the sewage carrying the mud will fall onto the inclined plate 13 and be discharged through the left-side water outlet pipe 9. It can be connected to the sedimentation tank for circulation treatment.
[0050] When the sand and gravel move to the front end of the inclined cleaning plate 4, they fall into the subsequent treatment area under the action of vibration and water flow, completing the cleaning process; the cooperation of the spring and the auxiliary rod buffers the vibration impact force, avoids damage to the cleaning plate due to rigid vibration, and at the same time ensures the stability of the tilt angle and optimizes the movement trajectory of the sand and gravel.
[0051] The device controls the oscillation frequency of the unloading plate 20 via the servo motor 8, which can adjust the sand and gravel feeding speed to meet different processing volume requirements. The multi-angle setting of the high-pressure nozzle 17 ensures thorough cleaning without dead angles. The synergistic effect of the vibration motor 14 and the inclined cleaning plate 4 improves the dispersion of sand and gravel and the cleaning efficiency. The device effectively separates impurities from sand and gravel, meeting the requirements of mining, construction and other industries for the cleanliness of sand and gravel. It has the advantages of high automation and uniform cleaning effect.
[0052] Structural Description:
[0053] Rectangular trough 3: Opened on the front surface of the washing tank 1, allowing the front end of the inclined washing plate 4 to extend, supporting the front elastic component and forming a sand and gravel discharge channel.
[0054] Inclined cleaning plate 4: It carries sand and gravel and moves the sand and gravel along the inclined direction through vibration (in conjunction with springs and auxiliary rods). The surface filter screen separates the sand and gravel from the sewage, and the lower surface vibration motor drives high-frequency vibration to remove dirt.
[0055] Support plate 15: Fixed to the inner rear wall of the cleaning tank 1, supporting the rear end of the inclined cleaning plate 4, and providing a flexible connection fulcrum.
[0056] The second spring 16 is vertically positioned between the support plate 15 and the inclined cleaning plate 4 (rear side), working in conjunction with the first spring on the front side to provide elastic support and buffer vibration impact.
[0057] The first spring 10 is vertically positioned between the inner wall of the rectangular groove 3 and the inclined cleaning plate 4 (front side), and together with the second spring, it supports the inclined cleaning plate 4 to achieve stable high-frequency vibration.
[0058] Mounting slot 11: Located on the front side of the upper surface of the inclined cleaning plate 4, it is used to fix the filter screen 18 and realize the separation channel between sand and sewage.
[0059] Filter screen 18: Installed in the mounting groove 11 of the inclined cleaning plate 4, it filters sewage and fine sand, allowing the sand and gravel to continue moving forward.
[0060] Vibration motor 14: Fixed to the lower surface of the inclined cleaning plate 4, driving it to vibrate at high frequency, so that the sand and gravel rub against each other to remove the surface dirt.
[0061] Water supply pipe 6: Fixed to the top of the cleaning tank 1, connected to an external water source and delivered to the lower high-pressure nozzle to form a rinsing water flow.
[0062] Connector 5: Located at the upper end of water pipe 6, it connects to an external water pipe and is connected to the water source required for cleaning.
[0063] High-pressure nozzle 17: Installed at the lower end of water pipe 6, it sprays high-pressure water at multiple angles (vertical + backward tilt) to flush away sand and gravel and move them, achieving thorough cleaning.
[0064] Material feeding box 7: Fixed to the top of the washing box 1, it stores the sand and gravel to be washed. The material is evenly distributed inside by the material distribution plate to avoid material accumulation.
[0065] Servo motor 8: Installed on the left side of the feed box 7, it drives the connecting shaft to rotate and controls the swing frequency of the unloading plate to adjust the feeding speed of sand and gravel.
[0066] Connecting shaft 19: passes through the feed box 7, connects the servo motor and the unloading plate, and transmits power to make the unloading plate swing in a fan shape.
[0067] Loosening plate 20: Fixed to the front and rear surfaces of the connecting shaft, it swings with the shaft to break up clumps of sand and gravel, slow down the falling speed and spread evenly onto the inclined cleaning plate.
[0068] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sand washing machine for sand and gravel processing, characterized in that, include: A cleaning box (1) is fixedly connected to a receiving box (2) on the front surface of the cleaning box (1), and a rectangular groove (3) communicating with the interior of the cleaning box (1) is opened on the front surface of the cleaning box (1). The material conveying assembly is installed on the cleaning tank (1); The cleaning assembly is set on the cleaning box (1). The cleaning assembly includes a support plate (15). The support plate (15) is fixedly connected to the rear inner wall inside the cleaning box (1). Two second springs (16) are fixedly connected to the upper surface of the support plate (15). An inclined cleaning plate (4) is fixedly connected to the upper surface of the two second springs (16). Among them, the front end of the inclined cleaning plate (4) extends into the inner wall of the rectangular groove (3), the lower surface of the inclined cleaning plate (4) is fixedly connected to a baffle plate (12), and the lower surface of the inclined cleaning plate (4) is fixedly connected to two first springs (10). Among them, the two first springs (10) are fixedly connected to the inner wall of the rectangular groove (3), and the two rectangular grooves (3) and the two second springs (16) are all equipped with auxiliary rods. The telescopic ends of the four auxiliary rods are fixedly connected to the upper surface of the inclined cleaning plate (4). Among them, the two auxiliary rods located on the rear side are fixedly connected to the support plate (15), and the two auxiliary rods located on the front side are fixedly connected to the inner wall of the rectangular groove (3).
2. The sand washing machine for sand and gravel processing according to claim 1, characterized in that: An installation groove (11) is provided on the front side of the upper surface of the inclined cleaning plate (4). The installation groove (11) penetrates the lower surface of the inclined cleaning plate (4). A filter screen (18) is fixedly installed on the inner wall of the installation groove (11). Four vibration motors (14) are fixedly installed on the lower surface of the inclined cleaning plate (4).
3. The sand washing machine for sand and gravel processing according to claim 1, characterized in that: The cleaning assembly also includes multiple water pipes (6), which are fixedly connected to the upper surface of the cleaning tank (1); Among them, the upper surface of multiple water pipes (6) is fixedly connected with two connectors (5) that communicate with their interiors, and the multiple connectors (5) are used to connect with external water pipes.
4. A sand washing machine for sand and gravel processing according to claim 3, characterized in that: The lower ends of the multiple water supply pipes (6) all penetrate into the interior of the cleaning tank (1), and multiple high-pressure nozzles (17) are fixedly installed at the lower ends of the multiple water supply pipes (6); Among them, the high-pressure nozzles (17) located at the front are vertically set, while the other high-pressure nozzles (17) are tilted backward.
5. A sand washing machine for sand and gravel processing according to claim 1, characterized in that: The material conveying assembly includes a material conveying box (7), which is fixedly connected to the upper surface of the cleaning box (1). The material conveying box (7) communicates with the interior of the cleaning box (1), and a servo motor (8) is fixedly installed on the left side of the material conveying box (7).
6. A sand washing machine for sand and gravel processing according to claim 5, characterized in that: The output end of the servo motor (8) is fixedly connected to a connecting shaft (19). The right end of the connecting shaft (19) rotates through into the interior of the feeding box (7) and is rotatably connected to the inner wall of the feeding box (7). The front and rear surfaces of the connecting shaft (19) are fixedly connected to a feeding plate (20).
7. A sand washing machine for sand and gravel processing according to claim 1, characterized in that: The left side of the cleaning tank (1) is fixedly connected to a water outlet pipe (9) that communicates with its interior. A switch valve is installed on the water outlet pipe (9). An inclined plate (13) is fixedly connected to the front inner wall of the cleaning tank (1). The rear end of the inclined plate (13) is fixedly connected to the bottom of the cleaning tank (1).