Enameled wire welding equipment

Abstract

The utility model relates to the technical field of varnished wire welding and discloses varnished wire welding equipment which comprises an operation table and a display screen, an electric welding machine is fixedly connected to the rear side of the left end of the top of the operation table, a welding box is fixedly connected to the left side of the top of the operation table, and a telescopic rod is fixedly connected to the top of the front side of the inner wall of the welding box. A welding gun is slidably connected to the bottom of the inner wall of the welding box, the bottom end of the telescopic rod is fixedly connected with the welding gun, an operation plate is slidably connected to the top of the operation table, a fixing seat is fixedly connected to the front side of the top of the welding box, and a sliding rod is slidably connected to the inner wall of the fixing seat. According to the utility model, the structure that the microscope is electrically connected with the display screen is matched with the layout that the operation panel is positioned below the microscope, so that a worker can clearly observe the welding gun and the semi-finished buzzer through the display screen, accurate positioning of the enameled wire is realized, the welding accuracy is improved, and the problems that the welding operation is difficult and the quality is reduced when the enameled wire is thin are solved.

Description

Technical Field

[0001] This utility model relates to the field of enameled wire welding technology, and in particular to enameled wire welding equipment. Background Technology

[0002] In the production process of buzzers, the enameled wire used to wind the electromagnetic coil needs to be fixed on the welding table by welding. However, the thickness of the enameled wire is related to the size of the buzzer. When the buzzer is small, the enameled wire is very thin, which is quite challenging for the operator's skills during the welding process. Therefore, an enameled wire welding equipment is needed.

[0003] A search revealed Chinese patent publication number CN219535128U, which discloses a stator core enameled wire welding device, comprising an automatic welding machine and a wire straightener. The automatic welding machine has a wire straightener on one side, which includes a fixing clamp, a spring rod, a traction rope, a guide pulley and a pedal, a lateral slide groove, and a clamp slide groove. Two fixing clamps are provided, connected by the spring rod. The traction rope is connected to the side of one of the fixing clamps, and the traction rope is connected to the pedal via the guide pulley. The lateral slide groove slides. On the side of the connecting pedal, one end of the fixing clamp is slidably connected to the clamp groove. The operator only needs to insert the forked wire harness into the groove of the separated fixing clamp's round hole. After the fixing clamp is reset, the forked wire harness is pulled inward so that the forked head of the wire harness passes through the round hole of the fixing clamp and returns to its original state, which facilitates subsequent welding work. However, in actual use, the thickness of the enameled wire is related to the size of the buzzer. When the buzzer is small, the enameled wire is very thin, which will lead to a decrease in welding quality during the welding process. It is not suitable for small enameled wires. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an enameled wire welding device, which aims to improve the problem in the prior art that welding is difficult when the enameled wire is thin, which leads to a decrease in welding quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A wire welding device, comprising an operating table and a display screen, wherein a welding machine is fixedly connected to the rear side of the top left end of the operating table, a welding box is fixedly connected to the top left side of the operating table, a telescopic rod is fixedly connected to the top of the front side of the inner wall of the welding box, a welding gun is slidably connected to the bottom of the inner wall of the welding box, the bottom end of the telescopic rod is fixedly connected to the top end of the welding gun, an operating plate is slidably connected to the top of the operating table, a fixed seat is fixedly connected to the front side of the top of the welding box, a sliding rod is slidably connected to the inner wall of the fixed seat, a support arm is provided on the inner wall of the sliding rod, a rotating seat is rotatably connected to the front end of the support arm, a hollow sleeve is fixedly connected to the bottom of the rotating seat, a microscope is slidably connected to the bottom of the inner wall of the hollow sleeve, the microscope is electrically connected to the display screen, a support frame is fixedly connected to the bottom of the operating table, an electric pedal is fixedly connected to the front bottom of the support frame, the electric pedal is electrically connected to the telescopic rod, and an adjustment mechanism is provided on the outer wall of the sliding rod.

[0006] Through the above technical solution: the display screen and microscope are electrically connected, and the image observed by the microscope can be displayed on the screen in real time, thereby assisting the staff in making precise operations during the welding process and enabling the staff to clearly grasp the welding details. The welding machine, as the energy source for welding, provides essential energy for welding enameled wire and is a key power component for realizing the welding operation. The welding box bears the important responsibility of installing the telescopic rod and welding torch. The telescopic rod is connected to the welding torch. Under the control of the electric pedal, the telescopic rod can drive the welding torch to move in the vertical direction, thereby achieving the welding work between the enameled wire and the welding station and realizing precise control of the welding action. The control panel can slide flexibly on the top of the control table and is mainly used to support the carrier holding the semi-finished product buzzer. The staff can use its sliding characteristics to easily adjust the welding position, improving the flexibility and accuracy of welding. The fixing seat is firmly fixed to the front of the top of the welding box. The sliding rod has a sliding space, which works in conjunction with the support arm to adjust the position of the microscope to meet the observation needs of different welding scenarios. The front end of the support arm is connected to the rotating base by a rotatable connection, allowing the rotating base to rotate relative to the support arm. The bottom of the rotating base is connected to a hollow sleeve, within which the microscope can slide. This design facilitates fine-tuning of the microscope's position, further improving the accuracy of observation. The microscope transmits the observed image to the display screen, helping staff to accurately observe the welding area and providing strong support for precise welding. The support frame is fixed to the bottom of the operating table, bearing the heavy responsibility of supporting the entire equipment and ensuring its stability during operation. The electric pedal is fixed to the front bottom of the support frame and is electrically connected to the telescopic rod. By stepping on the electric pedal, the staff can control the telescopic rod, thereby controlling the raising and lowering of the welding torch, making welding operations more convenient and precise.

[0007] As a further description of the above technical solution:

[0008] The adjusting mechanism includes a gear. The outer wall of the gear is fixedly connected to the rear end of the outer wall of the support arm. The outer wall of the gear is rotatably connected to the sliding rod. A mounting bracket is fixedly connected to the top front side of the sliding rod. A sliding rod is slidably connected to the inner wall of the mounting bracket. An arc-shaped toothed plate is fixedly connected to the bottom of the sliding rod. The arc-shaped toothed plate engages with the gear. A spring is fixedly connected to the top of the arc-shaped toothed plate. The top of the spring is fixedly connected to the bottom of the mounting bracket. Ball grooves are provided on the top of the support arm and the rear side of the outer wall of the rotating seat. Ball heads are slidably connected to the inner walls of the two ball grooves. Lead screws are fixedly connected to adjacent sides of the two ball heads. The same threaded sleeve is threadedly connected to the outer walls of adjacent sides of the two lead screws.

[0009] Through the above technical solution: the gear is fixed to the rear end of the outer wall of the support arm and forms a rotatable connection with the sliding rod. When the arc-shaped toothed plate releases its restriction, the gear can drive the support arm to rotate around the sliding rod, thereby achieving a rough adjustment of the microscope position and meeting the initial needs for observation position in different welding scenarios. The mounting bracket provides a precise sliding track for the sliding rod. When the operator pulls the sliding rod upward, the arc-shaped toothed plate moves accordingly and separates from the gear, thus releasing the restriction on the gear's rotation. At this time, the gear can rotate freely to adjust the position of the support arm. When the sliding rod is released, under the action of the spring force, the arc-shaped toothed plate... The plate is pressed downwards, re-engaging with the gear line, thereby restricting gear rotation, stabilizing the position of the support arm, and ensuring that the microscope remains stable in its roughly adjusted position. Each ball groove is slidably connected to a ball head, and the ball heads are connected to lead screws. Both lead screws are threadedly connected to the same threaded sleeve. When the threaded sleeve is rotated, since the two lead screws have opposite thread directions, the lead screws will move in opposite directions accordingly. This movement, through the cooperation between the ball head and the ball groove, drives the rotating seat to rotate around the connection point with the support arm as the axis, ultimately achieving fine adjustment of the microscope's tilt angle and meeting the needs for precise observation of different welded parts.

[0010] As a further description of the above technical solution:

[0011] A fixing ring is fixedly connected to the outer wall of the hollow sleeve. A screw is threadedly connected to the right side of the outer wall of the fixing ring. Multiple threaded holes are opened on the upper and lower sides of the right end of the outer wall of the microscope. The left end of the screw passes through the hollow sleeve and is threadedly connected to the corresponding threaded hole.

[0012] The above technical solution involves a screw passing through a hollow sleeve and threadedly connected to a threaded hole on the outer wall of the microscope. By selecting different threaded holes to match the screw, the extension length of the microscope can be adjusted.

[0013] As a further description of the above technical solution:

[0014] The microscope has a threaded groove at the bottom of its outer wall, and a lens protective cover is threadedly connected to the outer wall of the threaded groove.

[0015] The above technical solution involves a threaded groove at the bottom of the microscope, which is threaded to the lens protective cover. The lens protective cover can be installed and removed by rotating it, thus protecting the microscope lens.

[0016] As a further description of the above technical solution:

[0017] A lighting lamp is fixedly connected to the bottom right side of the outer wall of the welding box, and a brightness adjuster is rotatably connected to the right side of the outer wall of the lighting lamp.

[0018] The above technical solution allows for the use of a light at the bottom right side of the welding box for illumination. By rotating the brightness adjuster on the right side, the light brightness can be adjusted to suit the needs of different welding scenarios.

[0019] As a further description of the above technical solution:

[0020] The top of the operating table has four mounting holes, and magnets are fixedly connected to the inner walls of each mounting hole. Corner protectors are provided at the top of the operating table, and magnets are fixedly connected to the bottom of each corner protector.

[0021] The above technical solution involves installing a magnet at the corner of the top of the control panel, which attracts a second magnet at the bottom of the corner anti-collision sleeve, thus securely installing the anti-collision sleeve and preventing collisions with personnel and equipment.

[0022] As a further description of the above technical solution:

[0023] The inner wall of the support frame is fixedly connected to side plates on both the front and back sides. Finished product placement boxes are slidably connected to the left and right sides of adjacent side plates. Guide strips are fixedly connected to adjacent sides of the two side plates. Guide grooves are opened on the outer wall of the two finished product placement boxes on both the front and back sides. The two guide grooves are slidably connected to the corresponding guide strips.

[0024] The above technical solution allows the guide strip on the side panel to slide smoothly into the guide groove of the finished product placement box, enabling the finished product placement box to slide left and right within the side panel, which facilitates the storage and retrieval of finished products.

[0025] As a further description of the above technical solution:

[0026] The outer wall of the fixed base is threaded with a bolt on the right side, and the outer wall of the sliding rod is provided with multiple adjustment holes on both the front and rear sides of the right end. The bolt is threadedly connected to the multiple adjustment holes.

[0027] The above technical solution involves threaded connection between the bolt on the fixed base and the adjusting hole on the sliding rod. By adjusting, different adjusting holes are aligned with the bolt, thereby fixing the sliding rod in different positions and achieving adjustment of the microscope position.

[0028] As a further description of the above technical solution:

[0029] This utility model has the following beneficial effects:

[0030] 1. In this utility model, the structure of electrically connecting the microscope and the display screen, combined with the layout of the operation panel located below the microscope, enables the operator to clearly observe the welding torch and the buzzer of the semi-finished product, achieving precise positioning of the enameled wire and improving welding accuracy. With the help of the electric pedal and the telescopic rod electrically connected, the vertical movement of the welding torch is controlled, which is more stable and accurate than traditional manual operation, and solves the problems of difficult welding operation and reduced quality when the enameled wire is thin in the prior art.

[0031] 2. In this utility model, pulling the slide bar upward separates the arc-shaped toothed plate from the gear, allowing the gear to drive the support arm to rotate, thus roughly adjusting the position of the microscope and meeting the initial observation needs of buzzers of different sizes. After releasing the slide bar, the spring pushes the arc-shaped toothed plate to engage with the gear, fixing the position of the support arm and ensuring the stability of the microscope position. Then, by rotating the threaded sleeve, its cooperation with the reverse threaded screw drives the rotating seat to rotate, finely adjusting the tilt angle of the microscope, and achieving more precise observation and welding operations for buzzers of different sizes. Attached Figure Description

[0032] Figure 1 This is a perspective view of the enameled wire welding equipment proposed in this utility model;

[0033] Figure 2 This is a front view of the enameled wire welding equipment proposed in this utility model;

[0034] Figure 3 This is a partial cross-sectional view of the welding box of the enameled wire welding equipment proposed in this utility model;

[0035] Figure 4 This is a partial structural exploded view of the enameled wire welding equipment proposed in this utility model;

[0036] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0037] Figure 6 This is a schematic diagram of the adjustment mechanism of the enameled wire welding equipment proposed in this utility model;

[0038] Figure 7 This is a microscope schematic diagram of the enameled wire welding equipment proposed in this utility model.

[0039] Legend:

[0040] 1. Control panel; 2. Adjustment mechanism; 201. Gear; 202. Mounting bracket; 203. Slide rod; 204. Arc-shaped toothed plate; 205. Spring; 206. Ball groove; 207. Ball head; 208. Lead screw; 209. Threaded sleeve; 3. Display screen; 4. Welding machine; 5. Welding box; 6. Telescopic rod; 7. Welding torch; 8. Control panel; 9. Fixed base; 10. Slide rod; 11. Support arm; 12. Rotating seat; 13. Hollow sleeve 14. Microscope; 15. Support frame; 16. Electric pedal; 17. Fixing ring; 18. Screw; 19. Threaded hole; 20. Threaded groove; 21. Lens protective cover; 22. Illumination lamp; 23. Brightness adjuster; 24. Mounting hole; 25. Magnet one; 26. Magnet two; 27. Corner anti-collision sleeve; 28. Finished product placement box; 29. ​​Guide strip; 30. Guide groove; 31. Bolt; 32. Adjustment hole; 33. Side plate. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Reference Figure 1 , Figure 3 and Figure 6This utility model provides an embodiment of an enameled wire welding device, including an operating table 1 and a display screen 3. The operating table 1 serves as the basic support structure for the entire device, providing an installation and operating platform for other components, supporting various parts of the device, and maintaining overall stability. A welding machine 4 is fixedly connected to the rear left side of the top of the operating table 1, providing the key component with the electrical energy required for welding. By generating appropriate current and voltage, the welding connection between the enameled wire and the welding station is achieved. A welding box 5 is fixedly connected to the top left side of the operating table 1, providing a stable installation space for the telescopic rod 6 and the welding gun 7, protecting the internal components from external interference, and providing a relatively enclosed environment for their operation. A telescopic rod 6 is fixedly connected to the top front side of the inner wall of the welding box 5, and the telescopic rod 6 can extend vertically. The telescopic movement, electrically connected to the electric pedal 16, receives control signals and precisely adjusts its length. A welding torch 7 is slidably connected to the bottom inner wall of the welding box 5. The bottom end of the telescopic rod 6 is fixedly connected to the top end of the welding torch 7. The welding torch 7, as the tool directly performing the welding operation, can move vertically to a suitable position under the drive of the telescopic rod 6 to weld the enameled wire. An operating plate 8 is slidably connected to the top of the operating platform 1, used to place a carrier holding the semi-finished buzzer. It can slide on the top of the operating platform 1, facilitating the operator to adjust the carrier position so that the welding torch 7 is accurately aligned with the enameled wire. A fixed base 9 is fixedly connected to the front top of the welding box 5. A sliding rod 10 is slidably connected to the inner wall of the fixed base 9, providing stable installation and sliding for the sliding rod 10. The track ensures that the sliding rod 10 can slide smoothly inside it. By changing its own position, it drives the connected support arm 11 and microscope 14 to adjust their positions to adapt to different welding observation needs. The inner wall of the sliding rod 10 is provided with a support arm 11, which plays a supporting and motion transmission role. It can change its position under the action of the sliding rod 10, thereby adjusting the position of the microscope 14. The front end of the support arm 11 is rotatably connected to a rotating seat 12. The rotating seat 12 can rotate around the connection point with the support arm 11, providing a rotatable connection structure for the hollow sleeve 13 and microscope 14, realizing the adjustment of the angle of the microscope 14. The bottom of the rotating seat 12 is fixedly connected to the hollow sleeve 13, providing installation space for the microscope 14, so that the microscope 14 can be installed inside it. The microscope 14 can be slidably adjusted within a certain range to further fine-tune its position. The microscope 14 is slidably connected to the bottom of the inner wall of the hollow sleeve 13. The microscope 14 is electrically connected to the display screen 3. Through this electrical connection, the microscope 14 displays the observed microscopic images on the display screen 3 in real time, helping the operator to accurately position and operate the equipment. A support frame 15 is fixedly connected to the bottom of the operating table 1, providing support from the bottom and improving the stability of the entire device, ensuring that the device will not shake or tip over during operation. An electric pedal 16 is fixedly connected to the front bottom of the support frame 15. The electric pedal 16 is electrically connected to the telescopic rod 6, allowing the operation of the electric pedal 16 to accurately control the movement of the telescopic rod 6, thereby controlling the vertical position of the welding torch 7.To achieve precise operation of the welding torch 7 during the welding process, an adjustment mechanism 2 is provided on the outer wall of the sliding rod 10;

[0043] Specifically, the operating table 1 serves as the main body of the equipment, providing the mounting base for all components. The display screen 3 is electrically connected to the microscope 14 to display the image observed by the microscope 14, assisting the operator in precise operation. The welding machine 4 provides the energy required for welding. The welding box 5 is equipped with a telescopic rod 6 and a welding torch 7. The telescopic rod 6 is connected to the welding torch 7, and under the control of the electric pedal 16, it drives the welding torch 7 to move vertically, realizing the welding of enameled wire to the welding table. The operating plate 8 can slide on the top of the operating table 1 to support the carrier containing the semi-finished product buzzer, facilitating the adjustment of the welding position. The fixed base 9 is fixed to the front top of the welding box 5, providing sliding space for the sliding rod 10. The sliding rod 10 and the support arm 11 In conjunction with the adjustment mechanism 2, the support arm 11 is rotated to adjust the position of the microscope 14. The front end of the support arm 11 is rotatably connected to the rotating seat 12, allowing the rotating seat 12 to rotate relative to the support arm 11. The bottom of the rotating seat 12 is connected to the hollow sleeve 13, and the microscope 14 is slidably connected inside the hollow sleeve 13, allowing for fine adjustment of the position of the microscope 14. The microscope 14 transmits the observation image to the display screen 3, helping the operator to accurately observe the welding area. The support frame 15 is fixed to the bottom of the operating table 1, supporting the entire equipment. The electric pedal 16 is fixed to the front bottom of the support frame 15 and is electrically connected to the telescopic rod 6. The operator controls the telescopic rod 6 by stepping on the electric pedal 16, thereby controlling the raising and lowering of the welding torch 7.

[0044] Reference Figure 1 , Figure 2 and Figure 6The adjusting mechanism 2 includes a gear 201. The outer wall of the gear 201 is fixedly connected to the rear end of the outer wall of the support arm 11. The outer wall of the gear 201 is rotatably connected to the sliding rod 10. The gear 201 is a key transmission component in the adjusting mechanism 2 and is used for angle adjustment. A mounting bracket 202 is fixedly connected to the top front side of the sliding rod 10. A sliding rod 203 is slidably connected to the inner wall of the mounting bracket 202. The mounting bracket 202 provides the mounting position and sliding guide for the sliding rod 203, ensuring that the sliding rod 203 can stably move up and down inside it. The slide rod 203 has an arc-shaped toothed plate 204 fixedly connected to its bottom. The slide rod 203 can slide up and down within the mounting bracket 202, changing its position to control the engagement state of the arc-shaped toothed plate 204 and the gear 201, thereby restricting and releasing the rotation of the gear 201. The arc-shaped toothed plate 204 engages with the gear 201. A spring 205 is fixedly connected to the top of the arc-shaped toothed plate 204, and the top of the spring 205 is fixedly connected to the bottom of the mounting bracket 202, providing a downward elastic force to the arc-shaped toothed plate 204. When not subjected to external force, it can maintain engagement with gear 201, thus maintaining the stability of the support arm 11. Both the top of the support arm 11 and the rear side of the outer wall of the rotating seat 12 are provided with ball grooves 206. Ball heads 207 are slidably connected to the inner walls of both ball grooves 206. The ball grooves 206 provide installation space and a rotation track for the ball heads 207, allowing them to slide and rotate flexibly within the grooves. Lead screws 208 are fixedly connected to adjacent sides of both ball heads 207. The sliding and rotation within the screw 208 enables relative movement between the lead screw 208, the support arm 11, and the rotating seat 12, providing a basis for fine adjustment of the microscope 14 angle. The outer walls of adjacent sides of the two lead screws 208 are threaded with the same threaded sleeve 209. The threaded sleeve 209 engages with the two lead screws 208 through threaded cooperation. When the threaded sleeve 209 is rotated, the two lead screws 208 can move towards or away from each other, thereby precisely controlling the rotation angle of the rotating seat 12 and achieving fine adjustment of the tilt angle of the microscope 14.

[0045] Specifically, the outer wall of gear 201 is fixed to the rear end of the outer wall of support arm 11 and is rotatably connected to sliding rod 10, serving as a transmission hub. When the arc-shaped toothed plate 204 is released from its restraint, it can drive support arm 11 to rotate around sliding rod 10, thereby roughly adjusting the position of microscope 14. The mounting bracket 202 on the front side of the top of sliding rod 10 provides a sliding track for sliding rod 203. The bottom of sliding rod 203 is connected to arc-shaped toothed plate 204. When sliding rod 203 is pulled upward, arc-shaped toothed plate 204 separates from gear 201, releasing the restriction on the rotation of gear 201. After releasing sliding rod 203, under the elastic force of spring 205, arc-shaped toothed plate 204 presses downward against gear 201. The first phase engages, restricting the rotation of gear 201 and fixing the position of support arm 11 to ensure the stability of microscope 14. The top of support arm 11 and the ball groove 206 on the rear side of the outer wall of rotating seat 12 are slidably connected to ball head 207. Ball head 207 is connected to lead screw 208. The two lead screws 208 are threadedly connected to the same threaded sleeve 209. When the threaded sleeve 209 is rotated, the two lead screws 208 will move in opposite directions due to the opposite thread direction. Then, through the cooperation of ball head 207 and ball groove 206, the rotating seat 12 is driven to rotate around the connection point with support arm 11, so as to achieve fine adjustment of the tilt angle of microscope 14.

[0046] Reference Figure 1 , Figure 4 and Figure 7 A fixing ring 17 is fixedly connected to the outer wall of the hollow sleeve 13. A screw 18 is threadedly connected to the right side of the outer wall of the fixing ring 17. Multiple threaded holes 19 are opened on the upper and lower sides of the right end of the outer wall of the microscope 14. The left end of the screw 18 passes through the hollow sleeve 13 and is threadedly connected to the corresponding threaded hole 19. By adjusting the threaded connection between different threaded holes 19 and screw 18, the extension length of the microscope 14 can be adjusted. A threaded groove 20 is opened at the bottom of the outer wall of the microscope 14. A lens protective cover 21 is threadedly connected to the outer wall of the threaded groove 20 to protect the lens of the microscope 14. A lighting lamp 22 is fixedly connected to the bottom right side of the outer wall of the welding box 5. A brightness adjuster 23 is rotatably connected to the right side of the outer wall of the lighting lamp 22. The lighting lamp 22 provides illumination for the welding area. Rotating the brightness adjuster 23 can adjust the brightness of the light to meet the lighting needs of different welding scenarios.

[0047] Specifically, screw 18 passes through hollow sleeve 13 and is threaded into threaded hole 19 on the outer wall of microscope 14. By adjusting the threaded connection between different threaded holes 19 and screw 18, the extension length of microscope 14 can be adjusted. Threaded groove 20 at the bottom of microscope 14 is threaded into lens cover 21. Rotating lens cover 21 allows for installation and removal, protecting the lens of microscope 14. Illumination lamp 22 at the bottom right side of welding box 5 provides illumination. Rotating its right-side brightness adjuster 23 adjusts the brightness of the light to meet the lighting needs of different welding scenarios.

[0048] Reference Figure 3, Figure 4 and Figure 5 The top of the operating table 1 has four mounting holes 24 at each of its four corners. Magnets 25 are fixedly connected to the inner walls of each mounting hole 24. Corner protectors 27 are installed at each of the four corners of the operating table 1. Magnets 26 are fixedly connected to the bottom of each corner protector 27. Magnets 25 and 26 attract each other, ensuring the corner protectors 27 are securely installed at the corners of the operating table 1, preventing bumps to operators or equipment during operation. Side plates 33 are fixedly connected to the front and rear sides of the inner wall of the support frame 15. Finished product storage boxes 28 are slidably connected to the left and right sides of adjacent side plates 33 for easy storage. Take out the welded finished product. Guide strips 29 are fixedly connected to the adjacent sides of the two side plates 33. Guide grooves 30 are opened on the front and rear sides of the outer wall of the two finished product placement boxes 28. The two guide grooves 30 are slidably connected to the corresponding guide strips 29 to limit the movement and prevent the finished product placement boxes 28 from shaking when pulled out. Bolts 31 are threadedly connected to the right side of the outer wall of the fixed base 9. Multiple adjustment holes 32 are opened on the front and rear sides of the right end of the outer wall of the sliding rod 10. Bolts 31 are threadedly connected to multiple adjustment holes 32. By adjusting the different adjustment holes 32 to align with bolts 31, the sliding rod 10 can be fixed in different positions to adjust the position of the microscope 14.

[0049] Specifically, the magnet 25 inside the mounting hole 24 at the top corner of the operating table 1 attracts the magnet 26 at the bottom of the corner anti-collision sleeve 27, so that the corner anti-collision sleeve 27 can be firmly installed at the corner of the operating table 1 to prevent the operator or equipment from being bumped during operation. The guide strip 29 on the side plate 33 is slidably connected to the guide groove 30 on the finished product placement box 28, so that the finished product placement box 28 can slide left and right between the side plates 33, which is convenient for storing and taking out the welded finished products. The bolt 31 on the fixing seat 9 is threadedly connected to the adjustment hole 32 on the sliding rod 10. By adjusting the alignment of different adjustment holes 32 with bolts 31, the sliding rod 10 can be fixed in different positions to adjust the position of the microscope 14.

[0050] Working principle: First, the carrier containing the semi-finished product buzzer is placed on the operation panel 8. Since the microscope 14 is electrically connected to the display screen 3, and the operation panel 8 is located below the microscope 14, this layout allows the operator to clearly see the end of the welding torch 7 and the semi-finished product buzzer in the image displayed on the display screen 3. Next, the operator moves the carrier to accurately align the welding torch 7 with the enameled wire. This step, aided by the microscope 14 and the display screen 3, makes the positioning of the thinner enameled wire more precise, improving welding accuracy. Afterward, the operator presses the electric pedal 16. Since the electric pedal 16 is electrically connected to the telescopic rod 6, pressing the pedal controls the telescopic rod 6 to start, bringing... The welding torch 7 moves vertically. When the torch 7 reaches its bottom and contacts the enameled wire, the wire can be welded onto the welding table. The vertical movement of the torch 7 is controlled by the electric pedal 16, which is more stable and precise than traditional manual operation. The welding box 5 provides a stable installation environment for the torch 7 and the telescopic rod 6, ensuring their normal operation. The fixed base 9, sliding rod 10, support arm 11, rotating base 12, and hollow sleeve 13 work together to flexibly adjust the position and angle of the microscope 14 to meet the welding needs of different positions. The operating table 1 and support frame 15 provide a stable support structure for the entire equipment. The coordinated work of all components effectively solves the problems of difficult operation and low quality in welding fine enameled wires.

[0051] Furthermore, when welding buzzers of different sizes is required, necessitating adjustments to the position of the microscope 14, the operator pulls the slide bar 203 upwards. This upward movement of the slide bar 203 causes the arc-shaped toothed plate 204 to move upwards as well, separating it from the gear 201. This allows the gear 201 to freely rotate the support arm 11, thus achieving a rough adjustment of the microscope 14's position to initially accommodate the observation needs of buzzers of different sizes. Once the support arm 11 has rotated to the appropriate angle, the operator releases the slide bar 203. The spring 205 then presses downwards against the arc-shaped toothed plate 204, causing it to re-engage with the gear 201. The gear 201 is then restricted from rotating again, thereby fixing the position of the support arm 11. Ensure that the microscope 14 remains stable in its roughly adjusted position. Then rotate the threaded sleeve 209. The two sides of the threaded sleeve 209 are threadedly connected to two lead screws 208, and the threads of the two lead screws 208 are in opposite directions. When the threaded sleeve 209 is rotated, according to the transmission principle of the thread, the two lead screws 208 will move towards each other. Since the two lead screws 208 are slidably connected to the top of the support arm 11 and the ball groove 206 opened on the rear side of the outer wall of the rotating seat 12 through the ball head 207, the opposite movement of the lead screws 208 will cause the rotating seat 12 to rotate around the connection point with the support arm 11 as the axis, thereby further finely adjusting the tilt angle of the microscope 14 to meet the needs of more accurate observation and welding operations of buzzers of different sizes.

[0052] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire welding device, comprising an operating table (1) and a display screen (3), characterized in that: A welding machine (4) is fixedly connected to the rear left side of the top of the operating table (1). A welding box (5) is fixedly connected to the left side of the top of the operating table (1). A telescopic rod (6) is fixedly connected to the top of the front side of the inner wall of the welding box (5). A welding gun (7) is slidably connected to the bottom of the inner wall of the welding box (5). The bottom end of the telescopic rod (6) is fixedly connected to the top end of the welding gun (7). An operating plate (8) is slidably connected to the top of the operating table (1). A fixed seat (9) is fixedly connected to the front side of the top of the welding box (5). A sliding rod (10) is slidably connected to the inner wall of the fixed seat (9). A support arm (11) is provided, and a rotating seat (12) is rotatably connected to the front end of the support arm (11). A hollow sleeve (13) is fixedly connected to the bottom of the rotating seat (12). A microscope (14) is slidably connected to the bottom of the inner wall of the hollow sleeve (13). The microscope (14) is electrically connected to the display screen (3). A support frame (15) is fixedly connected to the bottom of the operating table (1). An electric pedal (16) is fixedly connected to the front bottom of the support frame (15). The electric pedal (16) is electrically connected to the telescopic rod (6). An adjustment mechanism (2) is provided on the outer wall of the sliding rod (10).

2. The enameled wire welding equipment according to claim 1, characterized in that: The adjusting mechanism (2) includes a gear (201). The outer wall of the gear (201) is fixedly connected to the rear end of the outer wall of the support arm (11). The outer wall of the gear (201) is rotatably connected to the sliding rod (10). A mounting bracket (202) is fixedly connected to the top front side of the sliding rod (10). A sliding rod (203) is slidably connected to the inner wall of the mounting bracket (202). An arc-shaped toothed plate (204) is fixedly connected to the bottom of the sliding rod (203). The arc-shaped toothed plate (204) engages with the gear (201). A spring (205) is fixedly connected to the top of the toothed plate (204). The top of the spring (205) is fixedly connected to the bottom of the mounting bracket (202). The top of the support arm (11) and the rear side of the outer wall of the rotating seat (12) are both provided with ball grooves (206). Ball heads (207) are slidably connected to the inner walls of the two ball grooves (206). Screws (208) are fixedly connected to the adjacent sides of the two ball heads (207). The same threaded sleeve (209) is threadedly connected to the outer walls of the adjacent sides of the two screws (208).

3. The enameled wire welding equipment according to claim 1, characterized in that: A fixing ring (17) is fixedly connected to the outer wall of the hollow sleeve (13). A screw (18) is threadedly connected to the right side of the outer wall of the fixing ring (17). Multiple threaded holes (19) are opened on the upper and lower sides of the right end of the outer wall of the microscope (14). The left end of the screw (18) passes through the hollow sleeve (13) and is threadedly connected to the corresponding threaded hole (19).

4. The enameled wire welding equipment according to claim 1, characterized in that: The microscope (14) has a threaded groove (20) at the bottom of its outer wall, and a lens cover (21) is threadedly connected to the outer wall of the threaded groove (20).

5. The enameled wire welding equipment according to claim 1, characterized in that: A lighting lamp (22) is fixedly connected to the bottom right side of the outer wall of the welding box (5), and a brightness adjuster (23) is rotatably connected to the right side of the outer wall of the lighting lamp (22).

6. The enameled wire welding equipment according to claim 1, characterized in that: The top four corners of the operating table (1) are provided with mounting holes (24), and the inner walls of the multiple mounting holes (24) are fixedly connected with magnets (25). The top four corners of the operating table (1) are provided with corner anti-collision sleeves (27), and the bottoms of the multiple corner anti-collision sleeves (27) are fixedly connected with magnets (26).

7. The enameled wire welding equipment according to claim 1, characterized in that: The inner wall of the support frame (15) is fixedly connected to the front and rear sides of the side plate (33). The left and right sides of the two adjacent side plates (33) are slidably connected to the finished product placement box (28). The adjacent side of the two side plates (33) is fixedly connected to the guide strip (29). The outer wall of the two finished product placement boxes (28) is provided with the guide groove (30) on the front and rear sides. The two guide grooves (30) are slidably connected to the corresponding guide strip (29).

8. The enameled wire welding equipment according to claim 1, characterized in that: The outer wall of the fixed base (9) is threaded with a bolt (31), and the outer wall of the sliding rod (10) is provided with multiple adjustment holes (32) on both the front and rear sides. The bolt (31) is threadedly connected to the multiple adjustment holes (32).

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