Surface polishing treatment device for nodular iron casting

Abstract

The utility model relates to the technical field of polishing equipment, in particular to a nodular iron casting surface polishing treatment device which comprises a supporting shell, a bearing mechanism and a polishing mechanism, the top of the supporting shell is fixedly connected with a fixing shell, a rectangular hole is formed in the fixing shell, and a collecting assembly is arranged at the bottom of the fixing shell. According to the nodular cast iron pipe polishing device, the polishing mechanism is arranged on the supporting shell, the positions of a fixing block and a rubber pad are conveniently adjusted by starting a first motor, then the bearing mechanism can be suitable for nodular cast iron pipes of different sizes, and by starting two fourth motors, a polishing wheel makes contact with the surfaces of the nodular cast iron pipes of different sizes; and then a motor III and a motor II are started to move the grinding wheels, the two grinding wheels are moved to conveniently polish the surfaces of the nodular cast iron pipes, and the surfaces of the nodular cast iron pipes with different sizes are conveniently polished, so that the practicability of the nodular cast iron casting surface polishing treatment device is improved.

Description

Technical Field

[0001] This utility model relates to the field of polishing equipment technology, specifically a surface polishing device for ductile iron parts. Background Technology

[0002] Ductile iron is a high-strength cast iron material. Through spheroidization and inoculation treatment, spheroidal graphite is obtained, effectively improving the mechanical properties of cast iron, especially its plasticity and toughness, resulting in strength even higher than carbon steel. Based on its excellent properties, it has been successfully used to cast parts subject to complex stresses and requiring high strength, toughness, and wear resistance. Furthermore, adding rare earth materials to ductile iron can effectively improve its overall performance. Among the many ductile iron parts currently available, ductile iron pipes are the most common. During production, ductile iron pipes are generally polished using polishing equipment. However, existing polishing equipment has low efficiency and cannot quickly polish different types of ductile iron pipes as needed, resulting in poor practicality. Utility Model Content

[0003] The purpose of this invention is to provide a surface polishing device for ductile iron parts to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A surface polishing device for ductile iron parts includes:

[0006] A support shell, the top of which is fixedly connected to a fixed shell, and the fixed shell has a rectangular hole. A collection component is provided at the bottom of the fixed shell.

[0007] The supporting mechanism is fixed to the fixed shell;

[0008] A polishing mechanism is mounted on the support shell. The polishing mechanism includes an annular shell. Two motors are fixedly connected inside the annular shell. A screw is fixedly connected to the output end of the motor. A moving rod is screwed to the outside of the screw and is slidably connected to the annular shell. A grinding wheel is rotatably connected to one end of the moving rod. An adjustment component is provided on the outside of the annular shell.

[0009] Furthermore, both ends of the rectangular hole are rotatably connected to baffles.

[0010] According to the ductile iron casting surface polishing device of claim 1, the collecting component comprises:

[0011] The collecting shell is slidably connected to the bottom of the fixed shell;

[0012] A guide plate is fixedly connected to the bottom of the inner side of the fixed shell, and the guide plate is provided with multiple drop holes.

[0013] Furthermore, the bearing mechanism includes a fixed rod, one end of which is fixedly connected to the fixed shell. The fixed rod has multiple sliding grooves, and the inner sidewall of the sliding grooves has multiple sliding through holes evenly distributed. The fixed rod is equipped with a fixing component.

[0014] Preferably, the fixing component includes:

[0015] Motor 1 is fixedly connected to the fixed housing. The output end of motor 1 passes through the side wall of the fixed housing and is fixedly connected to a round rod, and the round rod is rotatably connected to the fixed rod.

[0016] Multiple bidirectional lead screws are all sleeved and fixed on the outside of the bidirectional lead screw. Both ends of the bidirectional lead screw are screwed to a sliding plate, and multiple support rods are rotatably connected to the sliding plate.

[0017] Multiple fixing blocks are provided on the outer side of the fixing rod. The two ends of the fixing blocks are rotatably connected to the corresponding support rods. Rubber pads are glued and fixed on the fixing blocks.

[0018] Furthermore, the positioning component includes:

[0019] The movable shell is rotatably connected to the outer side of the annular shell;

[0020] Motor 3 is fixedly connected to the fixed housing. The output end of motor 3 passes through the side wall of the fixed housing and is fixedly connected to screw 1. A screw tube is screwed to the outside of screw 1. The screw tube is fixedly connected to the movable housing.

[0021] Two fixed plates are fixedly connected to the movable shell, and multiple rotating balls are rotatably connected to the fixed plates;

[0022] Two limiting rods are fixedly connected to the two inner side walls of the fixed shell, respectively. The limiting rods have limiting grooves, and the limiting grooves are slidably connected to the corresponding rotating balls.

[0023] Preferably, a second motor is fixedly connected to one inner wall of the movable shell, and a gear is fixedly connected to the output end of the second motor. A fixed ring is fixedly connected to one side of the annular shell, and the fixed ring is rotatably connected to the inner wall of the movable shell. A toothed ring is sleeved and fixed on the fixed ring, and the toothed ring meshes with the gear.

[0024] Compared with the prior art, the beneficial effects of this utility model are:

[0025] 1. By setting a polishing mechanism on the support shell and starting motor one, the position of the fixing block and rubber pad can be easily adjusted, thereby making the bearing mechanism applicable to ductile iron pipes of different sizes. By starting two motors four, the grinding wheels can be made to contact the surface of ductile iron pipes of different sizes. Then, by starting motors three and two, the grinding wheels can be moved. Moving the two grinding wheels facilitates the polishing treatment of the surface of ductile iron pipes and is convenient for polishing the surface of ductile iron pipes of different sizes, thereby improving the practicality of the ductile iron surface polishing treatment device.

[0026] 2. By setting a collection component at the bottom of the fixed shell, and using the fixed shell and two baffles, the debris can be prevented from flying to the outside of the fixed shell during grinding. The guide plate facilitates the guidance of falling debris, and multiple drop holes allow the debris to fall into the collection shell. Thus, the collection shell facilitates the collection and storage of debris, making it more convenient to use. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0028] Figure 2 This is a schematic diagram showing the positional relationship between the fixed shell and the guide plate in this utility model;

[0029] Figure 3 This is a schematic diagram of the load-bearing mechanism structure in this utility model;

[0030] Figure 4 This is a schematic diagram showing the positional relationship between the fixed rod and the round rod in this utility model;

[0031] Figure 5 This is a schematic diagram of the polishing mechanism in this utility model;

[0032] Figure 6 This is a schematic diagram showing the positional relationship between the annular shell and the movable rod in this utility model.

[0033] In the diagram: 100, Support shell; 110, Fixed shell; 111, Rectangular hole; 120, Baffle; 130, Collection shell; 140, Guide plate; 141, Drop hole; 200, Bearing mechanism; 210, Fixed rod; 211, Slide groove; 212, Sliding through hole; 220, Motor 1; 221, Round rod; 230, Double-acting lead screw; 231, Sliding plate; 232, Support rod; 240, Fixed block; 241, Rubber... Rubber pad; 300, Polishing mechanism; 310, Annular shell; 320, Moving shell; 321, Motor II; 322, Gear; 330, Fixed ring; 331, Gear ring; 340, Motor III; 341, Screw I; 342, Screw tube; 350, Fixed plate; 351, Rotating ball; 360, Limiting rod; 361, Limiting groove; 370, Motor IV; 371, Screw II; 372, Moving rod; 373, Grinding wheel. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Example 1

[0036] Please see Figure 1-6 In this embodiment of the present invention, a surface polishing device for ductile iron parts includes: a support shell 100, a bearing mechanism 200, and a polishing mechanism 300. A fixed shell 110 is fixedly connected to the top of the support shell 100, and a rectangular hole 111 is provided on the fixed shell 110. A collecting component is provided at the bottom of the fixed shell 110. The bearing mechanism 200 is fixed on the fixed shell 110. The polishing mechanism 300 is provided on the support shell 100. The polishing mechanism 300 includes an annular shell 310. Two motors 370 are fixedly connected inside the annular shell 310. A screw 371 is fixedly connected to the output end of the motor 370. A moving rod 372 is screwed to the outside of the screw 371 and is slidably connected to the annular shell 310. A grinding wheel 373 is rotatably connected to one end of the moving rod 372. An adjustment component is provided on the outside of the annular shell 310.

[0037] Specifically, the bearing mechanism 200 is used to support and fix the ductile iron pipe. By starting two motors 370, the screw 371 is rotated, which moves the moving rod 372 and the grinding wheel 373 to the appropriate position. The adjustment component is then used to adjust the movement of the grinding wheel 373, which facilitates the polishing of the surface of ductile iron pipes of different sizes, making it more convenient to use.

[0038] like Figure 3-5 As shown, in this embodiment, the bearing mechanism 200 includes a fixed rod 210, one end of which is fixedly connected to the fixed shell 110. The fixed rod 210 has multiple sliding grooves 211, and the inner sidewall of each groove 211 has multiple sliding through holes 212 evenly distributed. A fixing assembly is fitted onto the fixed rod 210. The adjusting assembly includes a movable shell 320, a motor 340, two fixing plates 350, and two limiting rods 360. The movable shell 320 is rotatably connected to the outer side of the annular shell 310. The motor 340 is fixedly connected to the fixed shell 110. The output end of the motor 340 passes through the sidewall of the fixed shell 110 and is fixedly connected to a screw 341. A screw tube 342 is screwed onto the outer side of the screw 341. The tube 342 is fixedly connected to the movable shell 320. Both fixed plates 350 are fixedly connected to the movable shell 320. Multiple rotating balls 351 are rotatably connected to the fixed plates 350. Two limiting rods 360 are fixedly connected to the two inner walls of the fixed shell 110 respectively. Limiting grooves 361 are provided on the limiting rods 360, and the limiting grooves 361 are slidably connected to the corresponding rotating balls 351. A second motor 321 is fixedly connected to one inner wall of the movable shell 320, and a gear 322 is fixedly connected to the output end of the second motor 321. A fixed ring 330 is fixedly connected to one side of the annular shell 310, and the fixed ring 330 is rotatably connected to the inner wall of the movable shell 320. A toothed ring 331 is sleeved and fixed on the fixed ring 330, and the toothed ring 331 meshes with the gear 322.

[0039] In this embodiment, the fixed rod 210 is used to facilitate the support of the ductile iron pipe. After both grinding wheels 373 are in contact with the surface of the ductile iron pipe, the motor 340 is started, which drives the screw 341 to rotate. The fixed plate 350, rotating ball 351, limiting rod 360 and limiting groove 361 are used in combination to limit the movement of the movable shell 320, thereby allowing the screw tube 342, movable shell 320, annular shell 310 and grinding wheel 373 to move. Then the motor 2 is started. 321, the motor 321 drives the gear 322 to rotate, and the gear 322 meshes with the gear ring 331, thereby causing the fixed ring 330, the annular shell 310 and the two grinding wheels 373 to rotate. The two moving and rotating grinding wheels 373 facilitate the polishing of the ductile iron pipe surface. By adjusting the position of the grinding wheels 373, the polishing mechanism 300 can polish the surface of ductile iron pipes of different sizes, thereby improving the practicality of the ductile iron surface polishing device.

[0040] The two motors 370 can be powered by a battery installed inside the annular housing 310, or by installing electric slip rings inside the movable housing 320 and outside the annular housing 310, and by using the two electric slip rings in combination.

[0041] like Figure 1-2 As shown, in this embodiment, baffles 120 are rotatably connected to both ends inside the rectangular hole 111. The collection assembly includes a collection shell 130 and a guide plate 140. The collection shell 130 is slidably connected to the bottom of the fixed shell 110, and the guide plate 140 is fixedly connected to the bottom of the inner side of the fixed shell 110. Multiple drop holes 141 are provided on the guide plate 140.

[0042] In practice, when the two baffles 120 are closed, the fixed shell 110 and the two baffles 120 can prevent the debris from flying to the outside of the fixed shell 110 during grinding. The guide plate 140 can guide the falling debris, and the multiple dropping holes 141 can make the debris fall into the collection shell 130. The collection shell 130 can then be used to collect and store the debris, making it more convenient to use.

[0043] Example 2

[0044] Based on Example 1, in order to support and fix ductile iron pipes of different sizes.

[0045] like Figure 3-4 As shown, in this embodiment, the fixing assembly includes: a motor 220, multiple bidirectional lead screws 230, and multiple fixing blocks 240. The motor 220 is fixedly connected to the fixing shell 110. The output end of the motor 220 passes through the side wall of the fixing shell 110 and is fixedly connected to a round rod 221. The round rod 221 is rotatably connected to the fixing rod 210. The multiple bidirectional lead screws 230 are all sleeved and fixed on the outside of the bidirectional lead screws 230. The two ends of the bidirectional lead screws 230 are screwed and connected to sliding plates 231. Multiple support rods 232 are rotatably connected to the sliding plates 231. The multiple fixing blocks 240 are all located on the outside of the fixing rods 210. The two ends of the fixing blocks 240 are rotatably connected to the corresponding support rods 232. Rubber pads 241 are glued and fixed on the fixing blocks 240.

[0046] In specific implementation, by starting motor 220, the slide groove 211 is rotated, which in turn causes multiple bidirectional lead screws 230 to rotate. The rotation of the bidirectional lead screws 230 causes two sliding plates 231 on them to slide and connect inside the slide groove 211. The moving sliding plates 231 cause multiple support rods 232 to move, which facilitates the adjustment of the position of the fixing block 240 and the rubber pad 241. The multiple fixing blocks 240 and multiple rubber pads 241 adjusted to the appropriate position facilitate the support of the ductile iron pipe. By adjusting the position of the multiple fixing blocks 240 and multiple rubber pads 241, the bearing mechanism 200 can be adapted to ductile iron pipes of different sizes.

[0047] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A surface polishing device for ductile iron parts, characterized in that, include: A support shell (100) is provided, the top of which is fixedly connected to a fixed shell (110), and a rectangular hole (111) is provided on the fixed shell (110). A collection component is provided at the bottom of the fixed shell (110). The supporting mechanism (200) is fixed to the fixed shell (110); A polishing mechanism (300) is disposed on the support shell (100). The polishing mechanism (300) includes an annular shell (310). Two motors (370) are fixedly connected inside the annular shell (310). A screw (371) is fixedly connected to the output end of the motors (370). A moving rod (372) is screwed to the outside of the screw (371), and the moving rod (372) is slidably connected to the annular shell (310). A grinding wheel (373) is rotatably connected to one end of the moving rod (372). An adjustment component is disposed on the outside of the annular shell (310).

2. The surface polishing device for ductile iron parts according to claim 1, characterized in that, Both ends of the rectangular hole (111) are rotatably connected to baffles (120).

3. The surface polishing device for ductile iron parts according to any one of claims 1-2, characterized in that, The collection component includes: The collecting shell (130) is slidably connected to the bottom of the fixed shell (110); The guide plate (140) is fixedly connected to the bottom of the inner side of the fixed shell (110), and the guide plate (140) is provided with a plurality of drop holes (141).

4. The surface polishing device for ductile iron parts according to claim 1, characterized in that, The bearing mechanism (200) includes a fixed rod (210), one end of which is fixedly connected to the fixed shell (110). The fixed rod (210) has multiple sliding grooves (211) and multiple sliding through holes (212) are evenly provided on the inner sidewall of the sliding grooves (211). The fixed rod (210) is equipped with a fixing component.

5. The surface polishing device for ductile iron parts according to claim 4, characterized in that, The fixing component includes: Motor 1 (220) is fixedly connected to the fixed housing (110). The output end of the motor 1 (220) passes through the side wall of the fixed housing (110) and is fixedly connected to a round rod (221). The round rod (221) is rotatably connected to the fixed rod (210). Multiple bidirectional lead screws (230) are all sleeved and fixed on the outside of the bidirectional lead screw (230). Both ends of the bidirectional lead screw (230) are screwed and connected to sliding plates (231). Multiple support rods (232) are rotatably connected to the sliding plates (231). Multiple fixing blocks (240) are provided on the outside of the fixing rod (210). The two ends of the fixing blocks (240) are rotatably connected to the corresponding support rods (232). Rubber pads (241) are glued and fixed on the fixing blocks (240).

6. The surface polishing device for ductile iron parts according to claim 1, characterized in that, The adjustment component includes: The movable shell (320) is rotatably connected to the outer side of the annular shell (310); Motor 3 (340) is fixedly connected to the fixed shell (110). The output end of motor 3 (340) passes through the side wall of the fixed shell (110) and is fixedly connected to screw 1 (341). Screw tube (342) is screwed to the outside of screw 1 (341). Screw tube (342) is fixedly connected to movable shell (320). Two fixed plates (350) are fixedly connected to the movable shell (320), and multiple rotating balls (351) are rotatably connected to the fixed plates (350); Two limiting rods (360) are fixedly connected to the two inner side walls of the fixed shell (110), and a limiting groove (361) is provided on the limiting rod (360), and the limiting groove (361) is slidably connected to the corresponding rotating ball (351).

7. The surface polishing device for ductile iron parts according to claim 6, characterized in that, A second motor (321) is fixedly connected to one inner wall of the movable shell (320), and a gear (322) is fixedly connected to the output end of the second motor (321). A fixed ring (330) is fixedly connected to one side of the annular shell (310), and the fixed ring (330) is rotatably connected to the inner wall of the movable shell (320). A toothed ring (331) is sleeved and fixed on the fixed ring (330), and the toothed ring (331) meshes with the gear (322).

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