Ball valve machining clamping device

Abstract

The utility model belongs to the technical field of ball valve machining, and particularly relates to a ball valve machining clamping device which comprises a machine box, and semicircular clamping pieces are rotationally connected to the side wall of the machine box. A top box is fixedly connected to the side wall of the semicircular clamping piece. A top block is slidably connected to the interior of the case, and the top block is arranged corresponding to the position of the top box; a transmission roller is rotationally connected to the interior of the machine box, and a top disc and a transmission gear are fixedly connected to the side wall of the transmission roller; the bottom of the transmission gear is engaged with a power gear; a power roller is fixedly connected to the side wall of the power gear, and a torque motor is arranged at the end of the power roller. The torque of the torque motor is enhanced by arranging the power gear and the transmission gear, the top tray and the top block are arranged to extrude the top box so that the semicircular clamping pieces can make contact with the side wall of the ball valve, the force application range of the clamping device on the ball valve is enlarged, and the stability of the clamped ball valve can be improved.

Description

Technical Field

[0001] This utility model belongs to the field of ball valve processing technology, specifically a ball valve processing clamping device. Background Technology

[0002] A ball valve is a type of valve in which the valve stem drives the valve to rotate around the ball valve axis. It can also be used for fluid regulation and control. In pipelines, ball valves are mainly used for cutting off, distributing and changing the flow direction of the medium. It can be tightly closed with only a 90-degree rotation and a very small torque. Its production process requires the use of a special clamping device.

[0003] Existing clamping devices for ball valve machining often rely on the surface platform of the ball to clamp and fix it during the process of clamping the ball. After clamping, the contact area between the clamping component and the ball is small, and the force range of the component on the ball is small, which can easily cause the ball to deflect during the machining process and affect the machining accuracy.

[0004] Therefore, this utility model provides a ball valve processing clamping device. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A ball valve processing clamping device of this utility model includes a housing, a semi-circular clamping plate rotatably connected to the side wall of the housing, and two semi-circular clamping plates are arranged correspondingly; a top box is fixedly connected to the side wall of the semi-circular clamping plate; a top block is slidably connected inside the housing, and the top block is positioned corresponding to the top box; a transmission roller is rotatably connected inside the housing, and a top plate and a transmission gear are fixedly connected to the side wall of the transmission roller; a power gear meshes with the bottom of the transmission gear; a power roller is fixedly connected to the side wall of the power gear, and a torque motor is provided at the end of the power roller; through the above structure, the power gear and transmission gear enhance the torque of the torque motor, and the top plate and top block press against the top box, thereby causing the semi-circular clamping plate to contact the side wall of the ball valve, increasing the force application range of the clamping device on the ball valve, which is beneficial to improving the stability of the clamped ball valve.

[0007] Preferably, a fixed platform is fixedly connected to the side wall of the chassis; a base plate is provided at the bottom of the fixed platform; a moving motor is fixedly connected to the side wall of the base plate, and a bidirectional lead screw is fixedly connected to the output end of the moving motor; the bidirectional lead screw is threadedly connected to the fixed platform; a limiting block is fixedly connected to the side wall of the fixed platform, and the two limiting blocks are arranged correspondingly; a limiting groove is provided on the top of the base plate, and the position and size of the limiting groove correspond to the limiting block; through the above structure, the moving motor and the bidirectional lead screw adjust the relative distance between the two chassis, enhancing the flexibility and applicability of the device, providing convenience for workers to clamp ball valves, reducing the difficulty of clamping ball valves, and helping to improve the ball valve fixing speed and increase work efficiency.

[0008] Preferably, a fixing plate is fixedly connected to the side wall of the semicircular clamping plate, and the fixing plate is sized to correspond to the semicircular clamping plate; a clamping protrusion is fixedly connected to the side wall of the fixing plate, and multiple clamping protrusions are arranged in a corresponding manner; the fixing plate and the clamping protrusion are made of rubber; through the above structure, the fixing plate and the clamping protrusion replace the semicircular clamping plate in contact with the side wall of the ball valve, and the fixing plate and the clamping protrusion are made of rubber, which takes advantage of the strong plasticity of rubber, which helps to improve the stability of the ball valve, avoid the ball valve from being displaced during processing, and enhance the processing accuracy.

[0009] Preferably, a stop protrusion is fixedly connected to the inner side wall of the chassis, and the two stop protrusions are respectively set to correspond to the position and size of the top plate; the stop protrusion is made of rubber; through the above structure, the stop protrusion is set to block the top plate, thereby avoiding its collision with adjacent components. The stop protrusion is made of rubber to take advantage of the flexibility of rubber, thereby reducing the noise of the device.

[0010] Preferably, a limiting plate is fixed to the side wall of the top plate, and the two limiting plates are arranged correspondingly. Through the above structure, the limiting plate limits the top block, thereby maintaining the contact relationship between the top block and the top plate, enhancing the stability and risk resistance of the device, and helping to extend the service life of the device.

[0011] Preferably, a torsion spring is provided between the chassis and the semi-circular clamping plate; through the above structure, the torsion spring between the chassis and the semi-circular clamping plate allows the semi-circular clamping plate to naturally return to its original position after clamping, which improves the practicality and convenience of the device and helps to avoid the semi-circular clamping plate from obstructing the ball valve from falling off.

[0012] Preferably, the chassis, semi-circular clamping plate, top box, top plate, top block, transmission gear, and power gear are made of stainless steel. By using stainless steel for the chassis, semi-circular clamping plate, top box, top plate, top block, transmission gear, and power gear, the advantages of stainless steel are utilized to enhance the structural strength of the device, reduce the friction coefficient between components, help avoid component jamming, reduce the maintenance difficulty of the device, and extend the service life of the device.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The ball valve processing clamping device of this utility model increases the torque of the motor by setting a power gear and a power roller, and sets a top plate and a top block to squeeze the top box so that the semi-circular clamping piece contacts the side wall of the ball valve, thereby increasing the force range of the clamping device on the ball valve and improving the stability of the clamped ball valve.

[0015] 2. The ball valve processing clamping device described in this utility model enhances the flexibility and applicability of the device by setting a moving motor and a bidirectional lead screw to adjust the relative distance between the two machine boxes. This provides convenience for workers to clamp ball valves, reduces the difficulty of clamping ball valves, and helps to improve the ball valve fixing speed and increase work efficiency. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of the fixed platform in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the fixing piece in this utility model;

[0020] Figure 4 This is a schematic diagram of the top plate structure in this utility model;

[0021] Figure 5 This is a schematic diagram of the chassis structure in this utility model.

[0022] In the diagram: 1. Chassis; 11. Semicircular clamping plate; 12. Top box; 13. Top block; 14. Top plate; 15. Transmission roller; 16. Transmission gear; 17. Power gear; 18. Power roller; 19. Torque motor; 2. Fixed platform; 21. Base plate; 22. Moving motor; 23. Bidirectional lead screw; 24. Limiting block; 25. Limiting groove; 3. Fixed plate; 31. Clamping protrusion; 4. Stopping protrusion; 5. Limiting plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Specific implementation examples are given below.

[0025] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, a ball valve processing clamping device according to an embodiment of the present invention includes a housing 1. A semi-circular clamping plate 11 is rotatably connected to the side wall of the housing 1, and the two semi-circular clamping plates 11 are correspondingly arranged. A top box 12 is fixedly connected to the side wall of the semi-circular clamping plate 11. A top block 13 is slidably connected inside the housing 1, and the top block 13 is positioned corresponding to the top box 12. A transmission roller 15 is rotatably connected inside the housing 1, and a top plate 14 and a transmission gear 16 are fixedly connected to the side wall of the transmission roller 15. A power gear 17 meshes with the bottom of the transmission gear 16. A power roller 18 is fixedly connected to the side wall of the power gear 17, and a torque motor 19 is provided at the end of the power roller 18. During operation, the torque motor 19 is fixedly connected to the side wall of the housing 1, and the power roller 18 is rotatably connected to the housing 1. The operator can drive the torque motor 19. The top block 13 presses against the top box 12, causing multiple semi-circular clamping pieces 11 to contact the side wall of the ball valve to be processed, thus completing the clamping. During the process, whenever the torque motor 19 is driven, since the power roller 18 is fixedly connected to the output end of the torque motor 19, and the power gear 17 is meshed with the transmission gear 16, the two top plates 14 will rotate along with the transmission roller 15. At this time, the two top plates 14 will contact the corresponding top blocks 13 respectively, causing the top blocks 13 to press against the top box 12. Through the above structure, the power gear 17 and the transmission gear 16 are set to enhance the torque of the torque motor 19, and the top plates 14 and top blocks 13 are set to press against the top box 12, causing the semi-circular clamping pieces 11 to contact the side wall of the ball valve. This increases the force range of the clamping device on the ball valve, which is beneficial to improving the stability of the clamped ball valve.

[0026] like Figure 1 and Figure 2As shown, a fixed platform 2 is fixedly connected to the side wall of the chassis 1; a base plate 21 is provided at the bottom of the fixed platform 2; a moving motor 22 is fixedly connected to the side wall of the base plate 21, and a bidirectional lead screw 23 is fixedly connected to the output end of the moving motor 22; the bidirectional lead screw 23 is threadedly connected to the fixed platform 2; a limit block 24 is fixedly connected to the side wall of the fixed platform 2, and the two limit blocks 24 are correspondingly arranged; a limit groove 25 is opened on the top of the base plate 21, and the position and size of the limit groove 25 correspond to the limit block 24; during operation, the operator can adjust the relative distance between the two fixed platforms 2 by driving the moving motor 22, thereby adjusting the relative distance between the two chassis 1, thus making it easier to clamp and fix the ball valve. During the process, whenever the fixed platform 2 is fixedly connected to the side wall of the chassis 1, the operator can adjust the relative distance between the two fixed platforms 2, thereby adjusting the relative distance between the two chassis 1, thus making it easier to clamp and fix the ball valve. When the movable motor 22, which is attached to the side wall of the base plate 21, is driven, the bidirectional lead screw 23, which is fixed to the output end of the movable motor 22, rotates. Since the bidirectional lead screw 23 is threadedly connected to the two fixed platforms 2, and the limiting block 24, which is fixed to the side wall of the fixed platform 2, is in contact with and constrained by the limiting groove 25 opened on the top of the base plate 21, the two fixed platforms 2 will move along with the output of the movable motor 22. Through the above structure, the movable motor 22 and the bidirectional lead screw 23 are set to adjust the relative distance between the two housings 1, which enhances the flexibility and applicability of the device, provides convenience for the ball valve clamping operation of the workers, reduces the difficulty of clamping the ball valve, and helps to improve the ball valve fixing speed and increase work efficiency.

[0027] like Figure 3 As shown, a fixing plate 3 is fixedly connected to the side wall of the semicircular clamping plate 11, and the fixing plate 3 is sized to correspond to the semicircular clamping plate 11. A clamping protrusion 31 is fixedly connected to the side wall of the fixing plate 3, and multiple clamping protrusions 31 are arranged correspondingly. The fixing plate 3 and the clamping protrusions 31 are made of rubber. During operation, the multiple clamping protrusions 31 are respectively arranged to correspond to the surface contour of the ball valve. Whenever the semicircular clamping plate 11 moves towards the ball valve under the pressure of the top block 13, the multiple clamping protrusions 31 fixed to the side wall of the fixing plate 3 and made of rubber will replace the semicircular clamping plate 11 and contact the side wall of the ball valve. Through the above structure, the fixing plate 3 and the clamping protrusions 31 replace the semicircular clamping plate 11 and contact the side wall of the ball valve. The fixing plate 3 and the clamping protrusions 31 are made of rubber, which takes advantage of the strong plasticity of rubber, which helps to improve the stability of the ball valve, avoid the ball valve from being displaced during processing, and enhance the processing accuracy.

[0028] like Figure 5As shown, a stop protrusion 4 is fixedly attached to the inner side wall of the chassis 1, and the two stop protrusions 4 are respectively set to the position and size of the top plate 14; the stop protrusions 4 are made of rubber; during operation, whenever the top plate 14 rotates to the position of the stop protrusion 4 under the action of the torque motor 19, the stop protrusion 4 made of rubber can stop the rotation of the top plate 14 by contact; through the above structure, the stop protrusion 4 is set to block the top plate 14, thereby avoiding its collision with adjacent components. The stop protrusion 4 is made of rubber to take advantage of the flexibility of rubber, thereby reducing the noise of the device.

[0029] like Figure 4 As shown, a limiting disc 5 is fixedly connected to the side wall of the top plate 14, and the two limiting discs 5 are arranged correspondingly. During operation, the limiting disc 5 fixed to the side wall of the top plate 14 contacts the side wall of the top block 13. The limiting disc 5 can maintain the contact relationship between the top block 13 and the top plate 14 through contact. Through the above structure, the limiting disc 5 limits the top block 13, thereby maintaining the contact relationship between the top block 13 and the top plate 14, enhancing the stability and risk resistance of the device, and helping to extend the service life of the device.

[0030] like Figure 4 and Figure 5 As shown, a torsion spring is provided between the housing 1 and the semi-circular clamping plate 11. During operation, after the ball valve is processed, the operator drives the torque motor 19 to release the pressure between the top plate 14 and the top block 13. At this time, since a torsion spring is provided between the housing 1 and the semi-circular clamping plate 11, the torsion spring can release the elastic force to reset the corresponding semi-circular clamping plate 11, thereby causing the ball valve to fall off. Through the above structure, the torsion spring is provided between the housing 1 and the semi-circular clamping plate 11 to allow the semi-circular clamping plate 11 to naturally reset after clamping, which improves the practicality and convenience of the device and helps to avoid the semi-circular clamping plate 11 from hindering the ball valve from falling off.

[0031] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, the chassis 1, semi-circular clamping plate 11, top box 12, top plate 14, top block 13, transmission gear 16, and power gear 17 are made of stainless steel. During operation, the use of stainless steel in the chassis 1, semi-circular clamping plate 11, top box 12, top plate 14, top block 13, transmission gear 16, and power gear 17 allows them to leverage the advantages of stainless steel, such as strong corrosion resistance, high structural strength, and smooth surface. By employing stainless steel in the chassis 1, semi-circular clamping plate 11, top box 12, top plate 14, top block 13, transmission gear 16, and power gear 17, the structural strength of the device is enhanced, the friction coefficient between components is reduced, which helps prevent component jamming, reduces the difficulty of device maintenance, and extends the service life of the device.

[0032] During operation, the torque motor 19 is fixed to the side wall of the housing 1, and the power roller 18 is rotatably connected to the housing 1. The operator can drive the torque motor 19 to cause the top block 13 to press against the top box 12, thereby causing multiple semi-circular clamping plates 11 to contact the side wall of the ball valve to be processed, thus clamping it. During the process, whenever the torque motor 19 is driven, because the power roller 18 is fixedly connected to the output end of the torque motor 19, and the power gear 17 is meshed with the transmission gear 16, the two top plates 14 will rotate along with the transmission roller 15. At this time, the two top plates 14 will respectively interact with the corresponding... When the top block 13 comes into contact, it presses against the top box 12. The operator can adjust the relative distance between the two fixed platforms 2 by driving the moving motor 22, thereby adjusting the relative distance between the two housings 1, thus making it easier to clamp and fix the ball valve. During the process, whenever the moving motor 22 fixed to the side wall of the base plate 21 is driven, the bidirectional lead screw 23 fixed to the output end of the moving motor 22 rotates. Since the bidirectional lead screw 23 is threadedly connected to the two fixed platforms 2, and the limiting block 24 fixed to the side wall of the fixed platform 2 is in contact with the limiting groove 25 opened on the top of the base plate 21, Constraints are applied, and with the output of the moving motor 22, the two fixed platforms 2 will move. Multiple clamping protrusions 31 are respectively set to correspond to the surface contour of the ball valve. Whenever the semi-circular clamping piece 11 moves towards the ball valve under the pressure of the top block 13, multiple clamping protrusions 31, which are fixed to the side wall of the fixed piece 3 and are made of rubber, will replace the semi-circular clamping piece 11 and contact the side wall of the ball valve. Whenever the top plate 14 rotates to the position of the stop protrusion 4 under the action of the torque motor 19, the stop protrusion 4, made of rubber, can stop the rotation of the top plate 14 by contact. The limiting plate 5, which is fixed to the side wall of the top plate 14, contacts the top plate 14. On the side wall of block 13, the limiting plate 5 can maintain the contact relationship between the top block 13 and the top plate 14 by contact. After the ball valve is processed, the operator drives the torque motor 19 to release the pressure between the top plate 14 and the top block 13. At this time, since a torsion spring is provided between the housing 1 and the semi-circular clamping plate 11, the torsion spring can release the elastic force to reset the corresponding semi-circular clamping plate 11, thereby causing the ball valve to fall off. The housing 1, semi-circular clamping plate 11, top box 12, top plate 14, top block 13, transmission gear 16 and power gear 17 made of stainless steel can give full play to the advantages of stainless steel's strong corrosion resistance, high structural strength and smooth surface.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A ball valve processing clamping device, comprising a housing (1), characterized in that: A semi-circular clamping piece (11) is rotatably connected to the side wall of the chassis (1), and the two semi-circular clamping pieces (11) are arranged correspondingly; a top box (12) is fixedly connected to the side wall of the semi-circular clamping piece (11); a top block (13) is slidably connected inside the chassis (1), and the top block (13) is arranged in a position corresponding to the top box (12); a transmission roller (15) is rotatably connected inside the chassis (1), and a top plate (14) and a transmission gear (16) are fixedly connected to the side wall of the transmission roller (15); a power gear (17) meshes with the bottom of the transmission gear (16); a power roller (18) is fixedly connected to the side wall of the power gear (17), and a torque motor (19) is provided at the end of the power roller (18).

2. The ball valve processing clamping device according to claim 1, characterized in that: A fixed platform (2) is fixedly connected to the side wall of the chassis (1); a base plate (21) is provided at the bottom of the fixed platform (2); a moving motor (22) is fixedly connected to the side wall of the base plate (21), and a two-way lead screw (23) is fixedly connected to the output end of the moving motor (22); the two-way lead screw (23) is threadedly connected to the fixed platform (2); a limiting block (24) is fixedly connected to the side wall of the fixed platform (2), and the two limiting blocks (24) are arranged correspondingly; a limiting groove (25) is opened on the top of the base plate (21), and the limiting groove (25) is set to correspond to the position and size of the limiting block (24).

3. The ball valve processing clamping device according to claim 1, characterized in that: A fixing piece (3) is fixedly connected to the side wall of the semi-circular clamping piece (11), and the fixing piece (3) is set according to the size of the semi-circular clamping piece (11); a clamping protrusion (31) is fixedly connected to the side wall of the fixing piece (3), and multiple clamping protrusions (31) are arranged in a corresponding manner; the fixing piece (3) and the clamping protrusions (31) are made of rubber.

4. The ball valve processing clamping device according to claim 2, characterized in that: The inner wall of the chassis (1) is fixed with a stop protrusion (4), and the two stop protrusions (4) are respectively set to the position and size of the top plate (14); the stop protrusions (4) are made of rubber.

5. The ball valve processing clamping device according to claim 1, characterized in that: A limiting disc (5) is fixedly attached to the side wall of the top plate (14), and the two limiting discs (5) are arranged in a corresponding manner.

6. The ball valve processing clamping device according to claim 1, characterized in that: A torsion spring is provided between the chassis (1) and the semi-circular clamping plate (11).

7. A ball valve processing clamping device according to claim 6, characterized in that: The chassis (1), semi-circular clamping plate (11), top box (12), top plate (14), top block (13), transmission gear (16) and power gear (17) are made of stainless steel.

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