Injection structure of faucet mold core production mold
By introducing a stirring component and an electric heating element into the injection structure of the faucet core production mold, the problem of uneven heating of resin particles was solved, achieving uniform heating and efficient injection of the resin melt, thus improving production quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG JIUHUAN SANITARY WARE
- Filing Date
- 2025-05-19
- Publication Date
- 2026-04-28
AI Technical Summary
The existing injection molding structure of faucet core production molds has a problem of uneven temperature distribution during the heating process of resin particles, which affects the quality of the molded core.
An injection structure for a faucet core production mold was designed, including an injection block, a push plate, a transmission assembly, a stirring assembly, and a nozzle assembly. The resin melt is stirred by the stirring assembly, the resin flow state is changed by the spiral contour structure, and an electric heating element is set on the inner wall of the injection block to achieve uniform heating.
It improves the heating uniformity of the resin melt, reduces the pressure requirement on the inner surface of the nozzle, and improves production quality and efficiency.
Smart Images

Figure CN224170391U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mold technology, and in particular relates to an injection structure for a faucet core production mold. Background Technology
[0002] In the production process of faucet cores, the injection structure is a key component of the mold, and its performance directly affects the quality and production efficiency of the faucet core. In the existing faucet core production mold, the resin particles in the injection structure have uneven temperature distribution during the heating process, which can easily affect the quality of the molded core. Utility Model Content
[0003] The purpose of this utility model is to address the aforementioned technical problems by providing an injection structure for a faucet core production mold, thereby solving the problems mentioned in the background art.
[0004] In view of this, the present invention provides an injection structure for a faucet core production mold, wherein an inlet is provided on one side of the top of the injection block, an outlet is provided at one end of the injection block, and a nozzle assembly is connected to the outlet.
[0005] Push plate, which is slidably connected to the inner wall of the injection block;
[0006] The transmission assembly has a transmission assembly connected to one end of the push plate for driving the push plate to slide.
[0007] A stirring assembly is installed inside the injection block.
[0008] In the above technical solution, the transmission component further includes:
[0009] A stepper motor is fixedly connected to the end of the injection block away from the discharge port, and a ball nut is set at the center of the rotor of the stepper motor.
[0010] Lead screw, which meshes with ball nut;
[0011] A limiting groove is provided at the end of the push plate near the lead screw;
[0012] A limiting plate is fixedly connected to one end of the lead screw near the push plate, and the limiting plate is rotatably connected in the limiting groove;
[0013] A limit block is fixedly connected to the port of the limit slot.
[0014] In the above technical solution, the stirring component further includes:
[0015] A turntable, which rotates inside the injection block;
[0016] A gear ring is fixedly connected to the outer circumference of the turntable;
[0017] The driving gear is meshed on the gear ring.
[0018] A rotating shaft is fixedly connected to one side of the drive gear, and a rotating motor is fixedly connected to one end of the rotating shaft extending to the outside of the injection block;
[0019] The mixing rods are fixedly connected to one end of the turntable near the discharge port, and the mixing rods are slidably connected to the push plate.
[0020] In the above technical solution, the nozzle assembly further includes:
[0021] The discharge pipe is provided at the discharge port of the injection block;
[0022] A retaining ring is installed at the outlet section of the discharge pipe;
[0023] The nozzle is provided on the outer sealing sleeve of the retaining ring. The nozzle includes a connecting end and an outlet end.
[0024] In the above technical solution, the inner surface of the nozzle outlet end has a raised spiral profile structure.
[0025] In the above technical solution, the spiral profile structure is further composed of several spiral convex strips, and a spiral channel is formed between two adjacent convex strips.
[0026] Furthermore, in the above technical solution, the convex strip and the nozzle are integrally formed.
[0027] Furthermore, in the above technical solution, an electric heating element is provided on the inner wall of the injection block.
[0028] The beneficial effects of this utility model are as follows:
[0029] 1. The stirring component stirs the resin melt in the injection block, improving the uniformity of resin melt heating and improving production quality.
[0030] 2. The spiral profile structure consists of several spiral convex strips, and a spiral channel is formed between two adjacent convex strips. The resin melt rotates at least partially during injection. The speed of the resin melt when it hits the nozzle surface can be reduced in certain areas, reducing the pressure on the inner surface of the nozzle. The resin melt can be delivered with a lower injection pressure.
[0031] 3. The inner wall of the injection block is equipped with an electric heating element, which can heat the resin particles to a molten state and flexibly adjust the heating power and temperature according to different materials and process requirements. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of this utility model;
[0033] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0034] Figure 3 This is a schematic diagram of the internal structure of this utility model;
[0035] Figure 4 This is a utility model Figure 3 A magnified view of a section at point A in the middle;
[0036] Figure 5 This is a schematic diagram of the nozzle structure of this utility model;
[0037] Figure 6 This is a schematic diagram of the internal structure of the nozzle of this utility model; the markings in the figure are as follows: 1-injection block, 2-feed inlet, 3-discharge outlet, 4-push plate, 5-stepper motor, 6-lead screw, 8-limiting groove, 9-limiting plate, 10-limiting block, 11-turntable, 12-gear ring, 13-drive gear, 14-rotating shaft, 15-rotating motor, 16-stirring rod, 17-discharge pipe, 18-clamping ring, 19-nozzle, 20-connecting end, 21-outlet end, 22-protrusion, 23-spiral channel. Detailed Implementation
[0038] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0039] Example 1:
[0040] This embodiment provides an injection structure for a faucet core production mold, including:
[0041] Injection block 1, with a feed inlet 2 on one side of the top of injection block 1 and a discharge outlet 3 at one end of injection block 1, and a nozzle assembly connected to the discharge outlet 3.
[0042] Push plate 4 is slidably connected to the inner wall of injection block 1;
[0043] The transmission assembly has a transmission assembly connected to one end of the push plate 4 for driving the push plate 4 to slide.
[0044] A stirring assembly is installed inside injection block 1.
[0045] As can be seen in this embodiment, an inlet 2 is provided on one side of the top of the injection block 1 for adding resin particles, and an outlet 3 is provided at one end of the injection block 1. A nozzle assembly is connected to the outlet 3. The resin melt is injected into the mold cavity through the outlet 3 and the nozzle assembly. The push plate 4 is slidably connected to the inner wall of the injection block 1. The push plate 4 slides inside the injection block 1, pushing the resin melt forward to realize the injection process. A transmission assembly is connected to one end of the push plate 4 to drive the push plate 4 to slide. The transmission assembly provides power for the movement of the push plate 4. A stirring assembly is provided inside the injection block 1. The stirring assembly stirs the resin melt in the injection block 1 to improve the uniformity of the resin melt heating and improve the production quality.
[0046] Resin granules are added from the feed inlet 2, and then heated by the electric heating element set on the inner wall of the injection block 1. At the same time, the stirring assembly is started to stir, so that the resin melt can be heated evenly. Then, the transmission assembly provides power to the push plate 4, and the push plate 4 moves towards the discharge port 3, so that the resin melt enters the mold cavity through the discharge port 3 and the nozzle assembly to realize the injection process.
[0047] Example 2:
[0048] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0049] The transmission components include:
[0050] Stepper motor 5 is fixedly connected to one end of injection block 1 away from discharge port 3. A ball nut is provided at the center of the rotor of stepper motor 5.
[0051] Lead screw 6, which engages with ball nut;
[0052] Limiting groove 8: A limiting groove 8 is provided at one end of the push plate 4 near the lead screw 6;
[0053] The limiting plate 9 is fixedly connected to one end of the lead screw 6 near the push plate 4, and the limiting plate 9 is rotatably connected in the limiting groove 8;
[0054] Limiting block 10 is fixedly connected at the port of limiting slot 8.
[0055] As can be seen in this embodiment, a stepper motor 5 is fixedly connected to the end of the injection block 1 away from the discharge port 3. A ball nut is set at the center of the rotor of the stepper motor 5. The stepper motor 5 serves as a power source and has the advantage of precisely controlling the speed and direction. The lead screw 6 meshes with the ball nut. When the stepper motor 5 rotates, the ball nut drives the lead screw 6 to move linearly. A limit groove 8 is opened at the end of the push plate 4 near the lead screw 6. The limit groove 8 provides space for the movement of the limit plate 9. The limit plate 9 is fixedly connected to the end of the lead screw 6 near the push plate 4. The limit plate 9 is rotatably connected in the limit groove 8. The limit plate 9 rotates in the limit groove 8, and at the same time, the lead screw 6 moves linearly, pushing the push plate 4 to slide. A limit block 10 is fixedly connected to the end of the limit groove 8. The limit block 10 prevents the limit plate 9 from coming out of the limit groove 8 and ensures the stability of the transmission assembly. The transmission assembly pushes the push plate 4 to slide, which is used to push the resin melt after heating and stirring out of the injection block 1 to realize the injection process.
[0056] Example 3:
[0057] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0058] The stirring assembly includes:
[0059] Turntable 11 is rotatably disposed inside injection block 1;
[0060] Gear ring 12 is fixedly connected to the outer periphery of turntable 11;
[0061] The drive gear 13 is meshed on the gear ring 12;
[0062] A rotating shaft 14 is fixedly connected to one side of the drive gear 13, and a rotating motor 15 is fixedly connected to one end of the rotating shaft 14 extending to the outside of the injection block 1.
[0063] A number of stirring rods 16 are fixedly connected to one end of the turntable 11 near the discharge port 3, and the stirring rods 16 are slidably connected to the push plate 4.
[0064] As can be seen in this embodiment, the turntable 11 is rotatably disposed inside the injection block 1. The turntable 11 is the main component of the stirring assembly, driving the stirring rods 16 to rotate. A gear ring 12 is fixedly connected to the outer periphery of the turntable 11. The gear ring 12 is used to mesh with the drive gear 13 to realize the transmission of power. The drive gear 13 meshes on the gear ring 12, and the drive gear 13 transmits power to the gear ring 12, thereby driving the turntable 11 to rotate. A rotating shaft 14 is fixedly connected to one side of the drive gear 13, and a rotating motor 15 is fixedly connected to one end of the rotating shaft 14 extending to the outside of the injection block 1. The rotating motor 15 drives the drive gear 13 to rotate through the rotating shaft 14. Several stirring rods 16 are fixedly connected to one end of the turntable 11 near the discharge port 3, and the stirring rods 16 are slidably connected to the push plate 4. The shape of the stirring rods 16 is not particularly limited and can be cylindrical, rectangular, etc. The stirring rods 16 stir the resin melt in the injection block 1 under the drive of the turntable 11, improving the uniformity of the resin melt heating, and the push plate 4 can move linearly without being affected by the stirring assembly.
[0065] Example 4:
[0066] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0067] The nozzle assembly includes:
[0068] The discharge pipe 17 is provided at the discharge port 3 of the injection block 1;
[0069] A retaining ring 18 is provided at the outlet section of the discharge pipe 17;
[0070] Nozzle 19, the outer sealing sleeve of retaining ring 18 is provided with nozzle 19, nozzle 19 includes connecting end 20 and outlet end 21.
[0071] As can be seen from this embodiment, an outlet pipe 17 is provided at the outlet 3 of the injection block 1. The outlet pipe 17 is a channel for the resin melt to flow from the injection block 1 to the nozzle 19. A retaining ring 18 is provided at the outlet section of the outlet pipe 17. The nozzle 19 is sealed on the outside of the retaining ring 18. The nozzle 19 includes a connecting end 20 and an outlet end 21. The connecting end 20 is sealed with the retaining ring 18 to prevent the resin melt from leaking. The outlet end 21 is used to inject the resin melt into the mold cavity.
[0072] Example 5:
[0073] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0074] The inner surface of the outlet end 21 of the nozzle 19 has a raised spiral profile structure.
[0075] As can be seen from this embodiment, the inner surface of the outlet end 21 of the nozzle 19 has a raised spiral profile structure. This spiral profile structure can change the flow state of the resin melt, causing it to rotate when injected into the cavity, thereby further improving the uniformity and filling effect of the resin melt.
[0076] Example 6:
[0077] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0078] The spiral profile structure is composed of several spiral-shaped protrusions 22, and a spiral channel 23 is formed between two adjacent protrusions 22.
[0079] As can be seen from this embodiment, the spiral profile structure is composed of several spiral protrusions 22, and a spiral channel 23 is formed between two adjacent protrusions 22. The resin melt rotates at least partially during injection, and the speed of the resin melt hitting the surface of the nozzle 19 can be reduced in some areas, reducing the pressure on the inner surface of the nozzle 19. The resin melt can be transported with a lower injection pressure.
[0080] Example 7:
[0081] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0082] The raised strip 22 is integrally formed with the nozzle 19.
[0083] As can be seen from this embodiment, the protrusion 22 and the nozzle 19 are integrally formed, resulting in high structural strength and long service life.
[0084] Example 8:
[0085] This embodiment provides an injection structure for a faucet core production mold, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0086] An electric heating element is provided on the inner wall of injection block 1.
[0087] As can be seen from this embodiment, the inner wall of the injection block 1 is provided with an electric heating element, which can heat the resin particles to a molten state and flexibly adjust the heating power and temperature according to different materials and process requirements. The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art, under the guidance of this application, can make many other forms without departing from the spirit and scope of the claims, all of which fall within the protection scope of this application.
Claims
1. An injection structure for a faucet core production mold, characterized in that, include: Injection block (1), with an inlet (2) on one side of the top of the injection block (1) and an outlet (3) at one end of the injection block (1), and a nozzle assembly connected to the outlet (3); Push plate (4), which is slidably connected to the inner wall of injection block (1); The transmission assembly is provided with a transmission assembly at one end of the push plate (4) for driving the push plate (4) to slide. A stirring assembly is provided inside the injection block (1).
2. The injection structure of a faucet core production mold according to claim 1, characterized in that, The transmission assembly includes: Stepper motor (5), the injection block (1) is fixedly connected to one end away from the discharge port (3), and a ball nut is provided at the center of the rotor of the stepper motor (5); A lead screw (6) engages with a ball nut; Limiting groove (8): The push plate (4) has a limiting groove (8) at one end near the lead screw (6); The limiting plate (9) is fixedly connected to one end of the lead screw (6) near the push plate (4), and the limiting plate (9) is rotatably connected in the limiting groove (8); Limiting block (10), the limiting groove (8) is fixedly connected to the limiting block (10).
3. The injection structure of a faucet core production mold according to claim 2, characterized in that, The stirring assembly includes: A turntable (11) is rotatably disposed inside the injection block (1); Gear ring (12), the outer periphery of the turntable (11) is fixedly connected to the gear ring (12); The drive gear (13) meshes with the gear ring (12); A rotating shaft (14) is fixedly connected to one side of the drive gear (13), and a rotating motor (15) is fixedly connected to one end of the rotating shaft (14) extending to the outside of the injection block (1). A stirring rod (16) is fixedly connected to one end of the turntable (11) near the discharge port (3), and the stirring rod (16) is slidably connected to the push plate (4).
4. The injection structure of a faucet core production mold according to claim 1, characterized in that, The nozzle assembly includes: The discharge pipe (17) is provided at the discharge port (3) of the injection block (1). A retaining ring (18) is provided at the outlet section of the discharge pipe (17); The nozzle (19) is provided on the outer sealing sleeve of the retaining ring (18). The nozzle (19) includes a connecting end (20) and an outlet end (21).
5. The injection structure of a faucet core production mold according to claim 4, characterized in that, The nozzle (19) has a raised spiral profile structure on the inner surface of the outlet end (21).
6. The injection structure of a faucet core production mold according to claim 5, characterized in that, The spiral profile structure is composed of several spiral protrusions (22), and a spiral channel (23) is formed between two adjacent protrusions (22).
7. The injection structure of a faucet core production mold according to claim 6, characterized in that, The protrusion (22) is integrally formed with the nozzle (19).
8. The injection structure of a faucet core production mold according to claim 1, characterized in that, The inner wall of the injection block (1) is provided with an electric heating element.