High-strength spherical powder pressing tool

By using the scraper and vibrator assembly together, the problem of uneven density during the spherical powder pressing process was solved, improving the quality and efficiency of the finished product.

CN224170555UActive Publication Date: 2026-04-28BAOJI HAIBAO SPECIAL METAL MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAOJI HAIBAO SPECIAL METAL MATERIALS CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In the pressing process of existing high-strength spherical powder, the interaction between powder particles is uneven, resulting in uneven density distribution of the finished product and affecting the quality of the finished product.

Method used

A spherical powder leveling and vibration assembly, including components such as scrapers, threaded rockers, vibrators, and springs, is used to level the powder by scraping it and combining it with the vibration of the vibrator to ensure uniform powder distribution before pressing.

Benefits of technology

This method achieves uniform distribution of spherical powder, improves the density uniformity and quality of the finished product after pressing, shortens the leveling time, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-strength spherical powder pressing tool comprises a pressing assembly, the pressing assembly comprises a lower die, a bearing frame, a hydraulic expansion piece and an upper die, the side portion of the lower die is fixedly connected with the bearing frame, the bearing frame is fixedly connected with the hydraulic expansion piece, and the bottom of the hydraulic expansion piece is fixedly connected with the upper die; and the spherical powder bulldozing assembly comprises an L-shaped plate and a scraping plate, the other side of the lower die is fixedly connected with the L-shaped plate, and the side portion of the L-shaped plate is movably connected with the scraping plate. Spherical powder can be bulldozed in the lower die by the scraper moving back and forth, so that the spherical powder is distributed more uniformly, pressure on each part of the spherical powder is relatively consistent in the pressing process at the moment, interaction among spherical powder particles is more uniform, and the spherical powder can be uniformly pressed. Therefore, the density uniformity of the pressed finished product is improved, and the quality of the finished product is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pressing tooling technology, specifically a high-strength spherical powder pressing tooling. Background Technology

[0002] High-strength spherical powder pressing fixtures are used to press spherical powder into products with a certain shape and strength. Their working principle is as follows: an appropriate amount of high-strength spherical powder is evenly filled into the cavity of a mold. Then, a pressure application device applies gradually increasing pressure to the powder through components such as the upper mold. Under this pressure, air between the spherical powder particles is expelled, the particles move closer together and undergo plastic deformation, gradually filling all corners of the mold cavity to form a blank conforming to the shape of the mold cavity. When the pressure reaches a set value and is maintained for a certain time, the powder particles form a strong bonding force through mechanical interlocking and atomic diffusion, giving the blank a certain strength and density.

[0003] In the prior art, high-strength spherical powder is usually in a state of local accumulation or sparseness when added to the lower mold. When pressed directly, the interaction between powder particles is uneven, which easily leads to uneven density distribution in different areas of the pressed product, affecting the quality of the product. Therefore, a new structure is needed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-strength spherical powder pressing fixture to solve the problems mentioned in the background section. To solve these technical problems, this invention is achieved through the following technical solution:

[0005] This utility model is a high-strength spherical powder pressing tool, comprising:

[0006] A pressing assembly, comprising a lower mold, a receiving frame, a hydraulic telescopic device, and an upper mold, wherein the receiving frame is fixedly connected to the side of the lower mold, the hydraulic telescopic device is fixedly connected to the receiving frame, and the upper mold is fixedly connected to the bottom of the hydraulic telescopic device;

[0007] A spherical powder leveling assembly, comprising an L-shaped plate and a scraper, wherein the L-shaped plate is fixedly connected to the other side of the lower mold, and the scraper is movably connected to the side of the L-shaped plate.

[0008] Furthermore, the spherical powder leveling assembly also includes a threaded groove and a threaded rocker arm. The threaded groove is formed through the L-shaped plate, and the threaded rocker arm is movably connected in the threaded groove. One end of the threaded rocker arm is movably connected to a scraper.

[0009] Furthermore, the spherical powder leveling assembly also includes a strip groove and a strip rod. The strip groove is opened through both ends of the L-shaped plate, the strip rod is fixedly connected to the side of the scraper, and the strip rod is movably connected in the strip groove.

[0010] Furthermore, the spherical powder leveling assembly also includes a support plate, which is fixedly connected to the side of the lower mold, and a scraper is movably placed on the top of the support plate.

[0011] Furthermore, it also includes an auxiliary vibration assembly, which includes a vibrator. The vibrator is fixedly installed on the front side of the lower mold and is located on one side of the L-shaped plate.

[0012] Furthermore, the auxiliary vibration assembly also includes a base, side plates, a circular groove, and a guide rod. The base is firmly placed on the ground, and the side plates are fixedly connected to both sides of the base. A circular groove is opened through the side plates. The lower mold and the side of the L-shaped plate are both fixedly connected to the guide rod, and the guide rod is movably connected in the circular groove.

[0013] Furthermore, the auxiliary vibration assembly also includes a spring, which is movably sleeved on the guide rod.

[0014] This utility model has the following beneficial effects:

[0015] This invention utilizes a threaded rocker arm at the threaded groove to move a scraper on a support plate. When the scraper moves above the spherical powder accumulated in the lower mold, the threaded rocker arm is rotated again, causing the scraper to move above the spherical powder. Then, the threaded rocker arm is rotated in the opposite direction, and the scraper moves in the opposite direction simultaneously. This process is repeated to flatten the spherical powder in the lower mold, resulting in a more uniform distribution of the spherical powder. During the pressing process, the pressure on each part of the spherical powder is relatively consistent, and the interaction between the spherical powder particles is also more uniform. This improves the density uniformity of the pressed product and thus enhances the quality of the finished product.

[0016] Based on the above-mentioned beneficial effects, after the vibrator is turned on, the lower mold can be vibrated by the cooperation of the guide rod and the circular groove. This allows for the initial leveling of the excessively high parts before the spherical powder is leveled, shortening the subsequent leveling time and improving work efficiency. Furthermore, the deformation of the spring can accelerate the vibration rate of the lower mold, thereby shortening the initial leveling time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0019] Figure 2 A schematic diagram showing the threaded groove of this utility model;

[0020] Figure 3 This is a schematic diagram of the scraper movement of this utility model;

[0021] Figure 4 A schematic diagram of the circular groove of this utility model is provided.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 101. Lower mold; 102. Support frame; 103. Hydraulic expansion joint; 104. Upper mold;

[0024] 201. L-shaped plate; 202. Scraper; 203. Threaded groove; 204. Threaded rocker arm; 205. Strip groove; 206. Strip rod; 207. Support plate;

[0025] 301. Vibrator; 302. Base; 303. Side plate; 304. Circular groove; 305. Guide rod; 306. Spring. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0028] Please see Figure 1-4 As shown, this utility model is a high-strength spherical powder pressing tool, comprising:

[0029] The pressing assembly includes a lower mold 101, a receiving frame 102, a hydraulic expansion joint 103, and an upper mold 104. The receiving frame 102 is fixedly connected to the side of the lower mold 101, the hydraulic expansion joint 103 is fixedly connected to the upper mold 104, and the hydraulic expansion joint 103 is fixedly connected to the bottom of the upper mold 104.

[0030] The spherical powder leveling assembly includes an L-shaped plate 201 and a scraper 202. The L-shaped plate 201 is fixedly connected to the other side of the lower mold 101, and the scraper 202 is movably connected to the side of the L-shaped plate 201.

[0031] The lower mold 101 is used to hold spherical powder. The setting of the receiving frame 102 ensures a firm connection of the hydraulic expansion joint 103. The hydraulic expansion joint 103 is used to drive the upper mold 104 to move up and down, thereby pressing and molding the spherical powder. The setting of the L-shaped plate 201 ensures the opening of the rear threaded groove 203. The scraper 202 is used to flatten the spherical powder. The scraper 202 is made of engineering plastic, which is lightweight and avoids getting stuck in the spherical powder.

[0032] The spherical powder leveling assembly also includes a threaded groove 203 and a threaded rocker 204. The threaded groove 203 is opened through the L-shaped plate 201, and the threaded rocker 204 is movably connected in the threaded groove 203. One end of the threaded rocker 204 is movably connected to the scraper 202.

[0033] The threaded groove 203 and the threaded rocker arm 204 work together to ensure the movement of the scraper 202.

[0034] The spherical powder leveling assembly also includes a strip groove 205 and a strip rod 206. The strip groove 205 is opened through both ends of the L-shaped plate 201. The strip rod 206 is fixedly connected to the side of the scraper 202. The strip rod 206 is movably connected in the strip groove 205.

[0035] The strip groove 205 and the strip rod 206 work together to limit the movement of the scraper 202 and prevent the scraper 202 from tilting.

[0036] The spherical powder leveling assembly also includes a support plate 207, with the support plate 207 fixedly connected to the side of the lower mold 101, and a scraper 202 movably placed on the top of the support plate 207.

[0037] The support plate 207 provides a location for the scraper 202.

[0038] It also includes an auxiliary vibration assembly, which includes a vibrator 301. The vibrator 301 is fixedly installed on the front side of the lower mold 101 and is located on one side of the L-shaped plate 201. The auxiliary vibration assembly also includes a base 302, a side plate 303, a circular groove 304, and a guide rod 305. The base 302 is firmly placed on the ground. The side plates 303 are fixedly connected to both sides of the base 302. The circular groove 304 is opened through the side plate 303. The guide rod 305 is fixedly connected to the side of the lower mold 101 and the L-shaped plate 201. The guide rod 305 is movably connected in the circular groove 304.

[0039] The side plate 303 provides a guarantee for the opening of the circular groove 304. The circular groove 304 and the guide rod 305 work together to ensure that the vibrator 301 drives the lower mold 101 to vibrate. The base 302 provides a guarantee for the installation of the side plate 303.

[0040] The auxiliary vibration assembly also includes a spring 306, which is movably sleeved on the guide rod 305;

[0041] The inclusion of spring 306 ensures faster vibration rate.

[0042] Working principle: First, high-strength spherical powder is added to the lower mold 101. Then, the vibrator 301 is turned on to vibrate. With the cooperation between the guide rod 305 and the circular groove 304, the lower mold 101 is made to sway left and right. At this time, the spring 306 is deformed by force, which pushes the lower mold 101 to sway faster, filling the part of the spherical powder that has accumulated too high into the concave area. Then, the vibrator 301 is turned off. At the same time, the threaded rocker arm 204 is rotated at the threaded groove 203, which pushes the scraper 202 to move on the support plate 207. At this time, the strip rod 206 moves in the strip groove 205. When the scraper 202 moves to the lower mold... When the spherical powder accumulates above the mold 101, continue to rotate the threaded rocker 204. At this time, the scraper 202 moves above the spherical powder. Then, rotate the threaded rocker 204 in the opposite direction and move the scraper 202 in the opposite direction. Repeat the above process back and forth to flatten the spherical powder in the lower mold 101. Then, pull the scraper 202 upward until it is placed on the top of the support plate 207. At the same time, one end of the threaded rocker 204 contacts the scraper 202. Then, open the hydraulic telescopic device 103 to drive the upper mold 104 to move downward and press the spherical powder in the lower mold 101. This step improves the quality of the pressed product.

[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-strength spherical powder pressing tool, characterized in that, include: The pressing assembly includes a lower mold (101), a receiving frame (102), a hydraulic telescopic device (103), and an upper mold (104). The receiving frame (102) is fixedly connected to the side of the lower mold (101), the hydraulic telescopic device (103) is fixedly connected to the receiving frame (102), and the upper mold (104) is fixedly connected to the bottom of the hydraulic telescopic device (103). A spherical powder leveling assembly includes an L-shaped plate (201) and a scraper (202). The L-shaped plate (201) is fixedly connected to the other side of the lower mold (101), and the scraper (202) is movably connected to the side of the L-shaped plate (201).

2. The high-strength spherical powder pressing fixture according to claim 1, characterized in that: The spherical powder leveling assembly also includes a threaded groove (203) and a threaded rocker arm (204). The threaded groove (203) is opened through the L-shaped plate (201). The threaded rocker arm (204) is movably connected in the threaded groove (203). One end of the threaded rocker arm (204) is movably connected to a scraper (202).

3. The high-strength spherical powder pressing fixture according to claim 1, characterized in that: The spherical powder leveling assembly also includes a strip groove (205) and a strip rod (206). The strip groove (205) is opened through both ends of the L-shaped plate (201). The strip rod (206) is fixedly connected to the side of the scraper (202). The strip rod (206) is movably connected in the strip groove (205).

4. The high-strength spherical powder pressing fixture according to claim 1, characterized in that: The spherical powder leveling assembly also includes a support plate (207), the lower mold (101) is fixedly connected to the support plate (207) on the side, and a scraper (202) is movably placed on the top of the support plate (207).

5. The high-strength spherical powder pressing fixture according to claim 1, characterized in that: It also includes an auxiliary vibration assembly, which includes a vibrator (301). The vibrator (301) is fixedly installed on the front side of the lower mold (101), and the vibrator (301) is located on one side of the L-shaped plate (201).

6. The high-strength spherical powder pressing fixture according to claim 5, characterized in that: The auxiliary vibration assembly also includes a base (302), a side plate (303), a circular groove (304), and a guide rod (305). The base (302) is firmly placed on the ground. The side plates (303) are fixedly connected to both sides of the base (302). The circular groove (304) is opened through the side plate (303). The guide rod (305) is fixedly connected to the side of the lower mold (101) and the L-shaped plate (201). The guide rod (305) is movably connected in the circular groove (304).

7. The high-strength spherical powder pressing fixture according to claim 6, characterized in that: The auxiliary vibration assembly also includes a spring (306), which is movably sleeved on the guide rod (305).