Front object box of electric vehicle and electric vehicle

By setting grooves on the connectors of the electric vehicle's front storage box and inserting a positioning structure with connecting blocks on the housing, combined with fixing parts and positioning structure, the problems of misalignment and gaps between the connectors and the housing are solved, improving the stability and sealing of the electric vehicle's front storage box.

CN224171078UActive Publication Date: 2026-04-28台州爱玛机车制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
台州爱玛机车制造有限公司
Filing Date
2025-05-28
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing electric two-wheeled vehicle's front cargo box is connected to the shell with screws, which makes the assembly surface prone to misalignment and gaps, affecting stability.

Method used

The connector features a groove and the housing features a connecting block, which are used for insertion and positioning. This combination of fasteners and positioning structure enhances connection stability. The gaps are reduced by filling the gaps with a filling part.

Benefits of technology

This achieves a tight connection between the connector and the housing, preventing misalignment and improving the stability and sealing of the front storage compartment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric vehicle front storage box and an electric vehicle, and relates to the technical field of electric vehicles, the electric vehicle front storage box comprises a connecting piece, a front wall plate and a shell, the front wall plate and the shell are buckled to form an inner cavity, the shell is provided with a via hole for a head pipe to penetrate through and a notch communicated with the via hole, and the connecting piece is provided with a filling part for filling the notch; the shell is connected with the connecting piece through the fixing piece, a groove is formed in the connecting piece, a connecting block is arranged on the shell, and the connecting piece and the shell are inserted and positioned with the connecting block through the groove; on the basis that the shell and the connecting piece are connected through the fixing piece, inserting and positioning are carried out through the groove formed in the connecting piece and the connecting block arranged on the shell, tight connection between the connecting piece and the shell is achieved, a gap between the connecting piece and the shell is reduced, dislocation between the connecting piece and the shell is prevented, and the service life of the shell is prolonged. And the stability of the front storage box is improved.
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Description

Technical Field

[0001] This application relates to the field of electric vehicle technology, and more specifically, to a front storage box for an electric vehicle and an electric vehicle. Background Technology

[0002] In recent years, electric two-wheelers have become an important means of transportation for people's daily lives. With the continuous improvement of people's living standards, people have also placed greater demands on convenient and efficient travel methods. Electric two-wheelers are widely popular due to their economy and convenience, effectively alleviating traffic pressure for short-distance travel, and the industry has significant room for development.

[0003] To facilitate assembly, the front storage box of an electric two-wheeler typically has a notch for the head tube to pass through. The notch is then filled with a front storage box connector, which is currently only connected to the storage box shell by screws. Over time, misalignment and gaps can easily develop between the mating surfaces, resulting in poor stability of the assembled electric vehicle's front storage box. Utility Model Content

[0004] The purpose of this application is to address the shortcomings of the prior art by providing a front storage box for an electric vehicle and an electric vehicle, thereby solving the problem of misalignment and gaps in the assembly surfaces of the connectors and the housing caused by screw connections.

[0005] To achieve the above objectives, the technical solutions adopted in the embodiments of this application are as follows:

[0006] In one aspect of this application, a front storage box for an electric vehicle is provided, including a connector and a front panel and a housing that are fastened together to form an inner cavity. The housing has a through hole for a head tube to pass through and a notch communicating with the through hole. The connector has a filling part to fill the notch. The housing is connected to the connector by a fastener. A groove is provided on the connector. A connecting block is provided on the housing. The connector and the housing are positioned by inserting into the connecting block through the groove.

[0007] Optionally, a first flange with a through hole is provided on the connector, and the side wall of the first flange abuts against the inner wall of the through hole. A second flange is provided along a portion of the periphery of the through hole, and the first flange and the second flange are joined together to enclose the through hole.

[0008] Optionally, the groove and the connecting block are both located at the joint between the first flange and the second flange.

[0009] Optionally, the filling portion is adjacent to the first flange.

[0010] Optionally, the connector is provided with guide grooves located on opposite sides of the filling part, and the housing is provided with a third flange. The connector and the housing are positioned by insertion of the guide grooves and the third flange.

[0011] Optionally, the connector may also include extensions connected to opposite sides of the filling portion, the extensions abutting against the housings on both sides of the notch.

[0012] Optionally, the filling portion is flush with the outer surface of the housing at the notch.

[0013] Optionally, a positioning groove is provided at the end of the filling part near the front panel, and a positioning post is provided on the front panel to be inserted into the positioning groove.

[0014] Optionally, the front bulkhead is connected to the housing by fasteners, and the outer surfaces of the front bulkhead and the housing are flush at the fastening point.

[0015] In another aspect of this application, an electric vehicle is provided, including a frame and any of the above-described electric vehicle front storage box, the electric vehicle front storage box being disposed on the frame.

[0016] The beneficial effects of this application include:

[0017] This application provides a front storage box for an electric vehicle and an electric vehicle, including a connector, a front panel and a housing that snap together to form an inner cavity. The housing has a through hole for a head tube and a notch communicating with the through hole. The connector has a filling part to fill the notch. The housing is connected to the connector by a fastener. A groove is provided on the connector, and a connecting block is provided on the housing. The connector and the housing are positioned by inserting into the groove and the connecting block. In addition to being connected by the fastener, the housing and the connector are also positioned by inserting into the groove on the connector and the connecting block on the housing, which achieves a tight connection between the connector and the housing, reduces the gap between the connector and the housing, prevents misalignment between the connector and the housing, and improves the stability of the front storage box. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of the front storage box of an electric vehicle provided in an embodiment of this application;

[0020] Figure 2 This is a schematic diagram of the structure of the inner cavity surface of the front storage compartment of an electric vehicle provided in an embodiment of this application;

[0021] Figure 3 An exploded view of the front storage compartment of an electric vehicle provided in an embodiment of this application;

[0022] Figure 4 This is a partial structural schematic diagram of the front bulkhead provided in an embodiment of this application;

[0023] Figure 5 This is a schematic diagram of the structure of the connector provided in the embodiments of this application;

[0024] Figure 6 This is a partial structural schematic diagram of the housing provided in an embodiment of this application.

[0025] Icons: 100-Front storage box; 10-Front panel; 20-Connector; 30-Shell; 40-Inner cavity; 50-External space; 60-Joint; 11-Positioning post; 21-Extension; 22-Guide groove; 23-Filling part; 24-First flange; 25-Groove; 26-Reinforcing rib; 27-Positioning groove; 28-Groove opening; 31-Connecting block; 32-Through hole; 33-Second flange; 34-Notch; 35-Third flange. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. It should be noted that, unless otherwise specified, the various features in the embodiments of this application can be combined with each other, and the combined embodiments are still within the protection scope of this application.

[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0029] In the description of this application, it should be noted that the terms "inner," "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0030] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0031] like Figure 2 As shown, one aspect of this application provides a front storage box 100 for an electric vehicle, including a connector 20, a front panel 10 and a housing 30 that are fastened together to form an inner cavity. The housing 30 has a through hole 32 for passing through a head tube and a notch 34 communicating with the through hole. The connector 20 has a filling part 23 to fill the notch 34. The housing 30 is connected to the connector 20 by a fastener. A groove 25 is provided on the connector 20. A connecting block 31 is provided on the housing 30. The connector 20 and the housing 30 are positioned by insertion into the connecting block 31 via the groove 25.

[0032] For details, please refer to Figure 1 and Figure 3 The diagram illustrates a front storage box 100 for an electric vehicle. During the installation of an electric vehicle, the frame needs to be assembled, and then parts of the frame are covered using various covers. When focusing on the head tube of the frame, a front storage box is also needed to cover at least a portion of the head tube. For ease of installation, the front storage box consists of two interlocking shell-shaped structures: a front panel 10 and a housing 30. During installation, the front panel 10 and housing 30 cover portions of the head tube from both sides using an interlocking mechanism. For example, the front panel 10 covers the head tube from the side closer to the front of the vehicle, while the housing covers the head tube from the side closer to the rear. To facilitate the connection between the head tube and the handlebars, a through hole 32 is often provided in the housing 30 so that the top of the head tube can pass through smoothly. For ease of installation, a notch 34 communicating with the through hole 32 is provided in the housing, allowing the housing to approach the head tube from the side closer to the rear, so that the head tube enters the through hole 32 through the notch 34.

[0033] Although adding the notch 34 makes installation easier, it can also cause debris or rainwater to enter the cabinet through the notch 34, damaging the wiring harness and control devices inside the cabinet. Therefore, to prevent this problem, the notch 34 can be filled by the filling part 23 on the connector 20 to maintain the integrity of the entire front storage box.

[0034] When connecting the connector to the front storage compartment, the stability and reliability of the connection can be increased through fasteners and positioning structures. Specifically, for example... Figure 1As shown, the electric vehicle front storage box 100 provided in this application includes a front panel 10, a connector 20, and a housing 30. The front panel 10 and the housing 30 can be configured to form an inner cavity 40. Figure 1 The image shows one side of the front bulkhead 10 having an inner cavity 40 after it is fastened to the housing 30, and an external space 50 opposite to the inner cavity 40. It should be understood that... Figure 1 Only a portion of the front bulkhead and the housing are shown, that is, the inner cavity 40 provides space for housing the head tube and wiring harness.

[0035] To facilitate the fixing of the connector 20, the housing 30 is fixedly connected to the connector 20 via a fastener. To further maintain a stable fixing relationship, a positioning structure can also be used to fix the housing 30 and the connector 20. For details, refer to... Figure 2 The positioning structure includes a groove 25 on the connector 20 and a connecting block 31 on the housing 30. The groove 25 and the connecting block 31 are interlocked, thereby limiting the groove 25 and the connecting block 31 to each other, increasing the stability and reliability of the connection between the connector 20 and the housing 30.

[0036] In some embodiments, the specific shape of the groove 25 can be rectangular, triangular, or circular, and the specific shape is not limited.

[0037] In some embodiments, the shape of the connecting block 31 is the same as the shape of the groove 25.

[0038] Optionally, a first flange 24 is provided on the connector 20 to pass through the through hole 32, and the side wall of the first flange 24 is limited and abutted against the inner wall of the through hole 32. A second flange 33 is provided along a portion of the periphery of the through hole 32. The first flange 24 and the second flange 33 are spliced ​​together to enclose the through hole 32.

[0039] Specifically, such as Figure 5 and Figure 6 As shown, the connector 20 is provided with a first flange 24. The sidewall of the first flange 24 fits against the inner wall of the through hole 32 to form a limiting contact, increasing the stability of the connector 20 and the housing 30 after connection. A second flange 33 is provided on a portion of the periphery of the through hole 32. The first flange 24 and the second flange 33 are spliced ​​to form a rim around the periphery of the through hole, surrounding the head tube. In some possible embodiments, the first flange 24 and the second flange 33 can be spliced ​​to form a flange of circular, square, or other shapes. For example... Figure 5 and Figure 6 In the middle, the first flange 24 and the second flange 33 are both round flanges, so that when the head tube or wire harness passes through the inside of the front storage box 100, it will not be scratched by the edge of the through hole 32.

[0040] In some implementations, the first flange 24 and the second flange 33 may each have a rounded corner of any angle, as long as the first flange 24 and the second flange 33 are joined together to enclose the through hole.

[0041] Optionally, the groove 25 and the connecting block 31 are both located at the joint between the first flange 24 and the second flange 33.

[0042] Specifically, as mentioned above, the groove 25 is located at the joint of the first flange 24, and the connecting block 31 is located at the joint of the second flange 33. Figure 2 As shown, when the connector 20 is connected to the housing 30, the groove 25 is inserted and positioned with the connecting block 31. At this time, the insertion point of the groove 25 and the connecting block 31 is also the splicing point 60 of the first flange 24 and the second flange 33. This ensures that the first flange 24 and the second flange 33 will not be misaligned during splicing, the transition at the splicing point is smooth, and the entire flange remains stable after splicing, effectively protecting the head tube and wire harness passing through the through hole 32.

[0043] Optionally, the filling portion 23 is adjacent to the first flange 24.

[0044] Specifically, such as Figure 5 As shown, the filling portion 23 on the connector 20 is adjacent to the first flange 24. This allows the filling portion 23 to extend to the boundary where the notch 34 communicates with the through hole 32 when filling the notch 34, thus fully filling the notch 34. Figure 6 As shown, the notch 34 on the housing 30 connects to the through hole 32. When the side wall of the first flange 24 abuts against the inner wall of the through hole 32, the filling part 23 can fill the notch 34. The filling part 23, the first flange 24, and the groove 25 are connected in sequence to ensure that the connector 20 and the housing 30 are positioned by insertion through the groove 25 and the connecting block 31. The first flange 24 and the second flange 33 are spliced ​​to surround the through hole 32, while the filling part 23 fills the notch 34.

[0045] Optionally, the connector 20 is provided with guide grooves 22 located on opposite sides of the filling part 23, and the housing 30 is provided with a third flange 35. The connector 20 and the housing 30 are positioned by insertion of the guide grooves 22 and the third flange 35.

[0046] Specifically, such as Figure 5 As shown, guide grooves 22 are provided on opposite sides of the filling portion 23, and the guide grooves 22 extend along the direction in which the connector 20 connects to the housing 30. Figure 6 As shown, a third flange 35 is provided on the housing 30, and the third flange 35 extends along both sides of the notch 34. The guide groove 22 can restrict the movement of the third flange 35 in the direction perpendicular to the extension direction of the guide groove 22, ensuring the stability of the connection between the connector 20 and the housing 30.

[0047] In some embodiments, the third flange 35 is a rectangular flange. The rectangular flange can increase the contact area with the guide groove 22, reduce the gap when the connector 20 is connected to the housing 30, and ensure the tightness of the filling part 23 and the notch 34.

[0048] Optionally, the connector 20 may also include an extension 21 connected to opposite sides of the filling portion 23, the extension 21 abutting against the housing on both sides of the notch 34.

[0049] Specifically, such as Figure 5 As shown, the extension 21 is located on opposite sides of the guide groove 22. When the connector 20 is connected to the housing 30, the filling part 23 fills the gap 34. The extension 21 abuts against the housing on both sides of the gap 34, so that the gap 34 can be completely filled by the filling part 23, reducing the gap between the connector 20 and the housing 30 and ensuring the stability of the front storage box 100.

[0050] Optionally, the filling portion 23 is flush with the outer surface of the housing 30 at the notch 34.

[0051] Specifically, such as Figure 5 As shown, the filling part 23 is flush with the outer surface of the housing 30 at the notch 34, so that the entire filling part 23 fills the notch 34, ensuring the sealing of the front storage box 100.

[0052] Optionally, a positioning groove 27 is provided at the end of the filling part 23 near the front bulkhead 10, and a positioning post 11 is provided on the front bulkhead 10 to be inserted into the positioning groove 27.

[0053] Specifically, such as Figure 5 As shown, a positioning groove 27 for connection with the front bulkhead is provided on the side of the filling part 23 away from the first flap 24. Figure 4 As shown, a positioning post 11 is provided on the front panel to be inserted into the positioning groove 27. The connector 20 is inserted into the connecting block 31 on the housing 30 through the groove 25 for positioning, and the connector 20 and the housing 30 are further fixed by the fastener. The connector 20 is inserted into the positioning post 11 on the front panel 10 through the positioning groove 27 for positioning, which ensures the stability between the front panel 10, the connector 20 and the housing 30, and thus ensures the stability of the entire front storage box 100.

[0054] In some embodiments, the shape of the positioning groove 27 can be square, triangular or circular, as long as the positioning post 11 has the same shape as the positioning groove 27, the specific shape is not limited.

[0055] Optionally, the front bulkhead 10 is connected to the housing 30 by fasteners, and the outer surfaces of the front bulkhead 10 and the housing 30 are flush at the fastening point.

[0056] Specifically, such as Figure 1 As shown, fasteners connect the front panel 10 and the housing 30, ensuring the stability of the entire front storage box 100 formed by the front panel 10 and the housing 30. The outer surfaces of the front panel 10 and the housing 30 are flush at the fastening point, ensuring the airtightness of the front storage box 100.

[0057] The aforementioned fasteners and fixtures can be screws, pins, or other components that can be used for connection, without specific limitations.

[0058] In some embodiments, a reinforcing rib 26 is provided on the outside of the groove 25. The reinforcing rib 26 can enhance the structural strength of the groove 25. The number of reinforcing ribs can be one, two or more, and the specific number is not limited.

[0059] In some embodiments, the connecting block 31 is provided with a guide slope, which makes it convenient for the groove 25 to be inserted and positioned with the connecting block 31.

[0060] Furthermore, during installation, the connector 20 moves along the notch 34 toward the through hole 32. Simultaneously, the third flange 35 enters the extension direction of the guide groove 22 until the connector block 31 on the housing 30 is inserted into the groove 25 of the connector 20 and cannot move in this direction. At this time, the connector 20 is lifted from the inner cavity 40 of the front storage box 100 toward the outer space 50. The first flange 24 and the second flange 33 are joined to enclose the through hole 32. The filling part 23 and the extension part 21 fill the notch 34. Then, the connector is connected to the housing 30 through the slot 28 on the extension part 21 by the fastener. The positioning post 11 on the front panel 10 is connected through the positioning groove 27. Finally, the front panel 10 and the housing 30 are connected by fasteners so that the front panel 10 and the housing 30 are flush at the fastening point. This achieves a tight connection between the front panel 10, the connector 20, and the housing 30, reduces the gap between the front panel 10, the connector 20, and the housing 30, prevents misalignment between the front panel 10, the connector 20, and the housing 30, and improves the stability of the front storage box 100.

[0061] In another aspect of this application, an electric vehicle is provided, including a frame and a front storage box 100 of any of the above-described types, the front storage box 100 being disposed on the frame.

[0062] The aforementioned front storage box 100 is installed on the electric vehicle to improve its stability. The front storage box 100 is detachable and can be replaced with a front storage box of the appropriate size according to the actual size. The filling part 23 of the connector 20 on the front storage box fills the gap 34 caused by the head tube, making the front storage box 100 more sealed and improving the sealing and stability of the electric vehicle.

[0063] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A front storage box for an electric vehicle, characterized in that, The device includes a connector, a front panel and a housing that snap together to form an inner cavity. The housing has a through hole for inserting a head tube and a notch communicating with the through hole. The connector has a filling part to fill the notch. The housing is connected to the connector by a fastener. A groove is provided on the connector. A connecting block is provided on the housing. The connector and the housing are positioned by insertion into the connecting block through the groove.

2. The electric vehicle front storage box as described in claim 1, characterized in that, The connector is provided with a first flange that passes through the through hole, and the side wall of the first flange abuts against the inner wall of the through hole. A second flange is provided along a portion of the periphery of the through hole. The first flange and the second flange are joined together to enclose the through hole.

3. The electric vehicle front storage box as described in claim 2, characterized in that, Both the groove and the connecting block are located at the junction of the first flange and the second flange.

4. The electric vehicle front storage box as described in claim 2, characterized in that, The filling portion is adjacent to the first flange.

5. The electric vehicle front storage box as described in any one of claims 1 to 4, characterized in that, The connector is provided with guide grooves located on opposite sides of the filling part, and the housing is provided with a third flange. The connector and the housing are positioned by insertion into the guide grooves and the third flange.

6. The electric vehicle front storage box as described in any one of claims 1 to 4, characterized in that, The connector further includes extensions connected to opposite sides of the filling portion, the extensions abutting against the housings on both sides of the notch.

7. The electric vehicle front storage box as described in any one of claims 1 to 4, characterized in that, The filling portion is flush with the outer surface of the housing at the notch.

8. The electric vehicle front storage box as described in any one of claims 1 to 4, characterized in that, A positioning groove is provided at the end of the filling part near the front panel, and a positioning post is provided on the front panel to be inserted into the positioning groove.

9. The electric vehicle front storage box as described in any one of claims 1 to 4, characterized in that, The front bulkhead is connected to the housing by fasteners, and the outer surface of the front bulkhead and the housing are flush at the fastening point.

10. An electric vehicle, characterized in that, It includes a frame and a front storage box for an electric vehicle as described in any one of claims 1 to 9, wherein the front storage box for an electric vehicle is disposed on the frame.