Tool for disassembling and assembling coupler buffer device of metro vehicle
By designing a tooling system that includes a moving vehicle, a lifting platform, a support plate, and a fixing device, the problem of the coupler buffer device falling off during disassembly and assembly was solved, achieving automatic fixing and safe movement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI CRRC CHANGKE RAIL VEHICLE CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-04-28
AI Technical Summary
The existing jigs for disassembling and assembling the coupler buffer device in subway cars require manual support during movement to prevent the device from falling, which is inconvenient.
A tooling system was designed that includes a moving vehicle, a lifting plate, a support plate, a drive unit, an L-shaped plate, and a T-shaped side plate. The movement of the lifting plate is controlled by the drive unit, and the coupler buffer device is fixed by a fixing device to prevent it from falling off during movement.
It enables automatic fixing of the coupler buffer device during disassembly and assembly, avoiding collisions with tooling components and improving the safety and convenience of operation.
Smart Images

Figure CN224172401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of subway vehicle maintenance equipment, and in particular to a tooling for disassembling and assembling the coupler buffer device of a subway vehicle. Background Technology
[0002] The coupler and buffer device of a subway car is one of the most basic and important components. It connects the various carriages, linking the train's internal ventilation, electrical, and mechanical systems to form a unified whole. The coupler and buffer device is used to couple cars, locomotives, or power cars together, transmitting traction and braking forces and mitigating longitudinal impact forces. Removing the coupler and buffer device from the subway car for maintenance requires specialized tools. These tools support the device during disassembly and transfer it to the maintenance area. While existing tools can support the coupler and buffer device, manual support is required during movement to prevent it from falling off, which is a drawback. Utility Model Content
[0003] The purpose of this utility model is to solve the above-mentioned technical problems by providing a tooling for disassembling and assembling the coupler buffer device of a subway vehicle.
[0004] The technical solution of this utility model: A tooling for disassembling and assembling a coupler buffer device for subway vehicles, comprising a moving car, a lifting plate, three support plates of different heights, and a driving device. The driving device is mounted on the moving car to drive the lifting plate to move up and down. The three support plates are spaced apart on the lifting plate, with two of the support plates having through slots. It also includes:
[0005] Two L-shaped plates 4, the bottom of which are slidably connected to the slot, and two sliding grooves are provided on the L-shaped plates at intervals;
[0006] Four T-shaped side plates, one end of which can slide within the groove;
[0007] Two first fixing devices are used to fix the L-shaped plate on the support plate;
[0008] Two second fixing devices are used to fix the two T-shaped side plates onto the L-shaped plate.
[0009] Preferably, the bottom of the mobile vehicle is provided with a U-shaped plate, and the bottom of the drive device passes through the mobile vehicle and is connected to the U-shaped plate.
[0010] Preferably, the mobile vehicle is provided with a cavity.
[0011] Preferably, the L-shaped plate is provided with a threaded hole; the first fixing device includes an outer tube and an inner rod, the inner rod is disposed on one of the support plates, the outer tube is threadedly connected to the inner rod, and the outer tube can be screwed into the threaded hole.
[0012] Preferably, the second fixing device includes a T-shaped limiting rod and a screw, the limiting rod being screwed to the T-shaped side plate and the screw being screwed to the L-shaped plate.
[0013] The beneficial effects of this utility model are: in this utility model, the coupler buffer device can be prevented from falling off the lifting plate during transport, and the coupler buffer device will not collide with the L-shaped plate and T-shaped side plate. Attached Figure Description
[0014] Figure 1 This is a front view of the overall structure of a preferred embodiment of the present invention;
[0015] Figure 2 This is a partial top view of a preferred embodiment of the present invention;
[0016] Figure 3 This is a partial structural cross-sectional view of a preferred embodiment of the present invention;
[0017] Figure 4 This is a top view of the mobile vehicle in a preferred embodiment of the present invention;
[0018] Figure 5 This is a cross-sectional view of the connection between the L-shaped plate, the T-shaped side plate, and the limiting rod in a preferred embodiment of this utility model;
[0019] Figure 6 This is a side view of the connection between the L-shaped plate and the screw in a preferred embodiment of this utility model.
[0020] Reference numerals: 10 for moving vehicle, 101 for U-shaped plate, 102 for cavity, 2 for lifting plate, 3 for support plate, 4 for L-shaped plate, 401 for sliding groove, 402 for threaded hole, 5 for T-shaped side plate, 6 for outer tube, 7 for inner rod, 8 for limit rod, 9 for screw rod, 11 for electro-hydraulic rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Reference Figures 1 to 6A tooling for disassembling and assembling a coupler buffer device for subway vehicles includes a moving car 10, a lifting plate 2, three support plates 3 of different heights, and a driving device. The driving device is mounted on the moving car 10 to drive the lifting plate 2 to move up and down. The three support plates 3 are spaced apart on the lifting plate 2, and two of the support plates 3 have through slots. The tooling also includes:
[0023] Two L-shaped plates 4 are slidably connected to the slot at their bottoms, and two sliding grooves 401 are provided on the L-shaped plates 4 at intervals;
[0024] Four T-shaped side plates 5, one end of which can slide within the groove 401;
[0025] Two first fixing devices are used to fix the L-shaped plate 4 on the support plate 3;
[0026] Two second fixing devices are used to fix the two T-shaped side plates 5 onto the L-shaped plate 4. In this utility model, during use, after the subway car to be inspected is lifted and raised using specialized equipment, the lifting plate 2 is moved to the bottom of the coupler buffer device by the mobile vehicle 10. The drive device drives the lifting plate 2 to move upward until the three support plates 3 respectively contact the bottom of the coupler buffer device. After the coupler buffer device is removed from the subway car, the drive device drives the lifting plate 2 to move downward back to its original position, inserts the L-shaped plate 4 into the slot, and fixes it with the first fixing device. Then, the two T-shaped side plates 5 are installed on the L-shaped plate 4 and fixed with the second fixing device to prevent the coupler buffer device from falling off the lifting plate 2 when the mobile vehicle 10 moves to the inspection site. Specifically, the drive device includes an electro-hydraulic rod 11.
[0027] As a preferred embodiment of this utility model, it may also have the following additional technical features:
[0028] In this embodiment, the bottom of the mobile vehicle 10 is provided with a U-shaped plate 101, and the bottom of the drive device passes through the mobile vehicle 10 and is connected to the U-shaped plate 101, thereby reducing the distance between the lifting plate 2 and the ground and facilitating the removal of the coupler buffer device from the lifting plate 2.
[0029] In this embodiment, the mobile vehicle 10 is provided with a cavity 102, which can hold tools for disassembly and assembly.
[0030] In this embodiment, the L-shaped plate 4 is provided with a threaded hole 402; the first fixing device includes an outer tube 6 and an inner rod 7. The inner rod 7 is disposed on one of the support plates 3. The outer tube 6 is threadedly connected to the inner rod 7. The outer tube 6 can be screwed into the threaded hole 402. After the L-shaped plate 4 is inserted into the slot, one side of the L-shaped plate 4 contacts the side of the coupler buffer device. The outer tube 6 is rotated to cooperate with the threaded hole 402, thereby fixing the L-shaped plate 4 on the support plate 3.
[0031] In this embodiment, the second fixing device includes a T-shaped limiting rod 8 and a screw 9. The limiting rod 8 is screwed to the T-shaped side plate 5, and the screw 9 is screwed to the L-shaped plate 4. After the L-shaped plate 4 is installed, the T-shaped side plate 5 is inserted into the slide groove 401, with one side contacting the coupler buffer device. The limiting rod 8 is rotated to make it vertical, and the screw 9 is rotated so that one end contacts one end of the T-shaped side plate 5, thereby fixing it.
[0032] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tooling for disassembling and assembling a coupler buffer device for a subway vehicle, comprising a moving car (10), a lifting plate (2), three support plates (3) of different heights, and a driving device, wherein the driving device is mounted on the moving car (10) for driving the lifting plate (2) to move up and down, and the three support plates (3) are spaced apart on the lifting plate (2), characterized in that, Two of the support plates (3) are provided with through slots; and also include: Two L-shaped plates (4) are slidably connected to the slot at their bottoms, and two sliding grooves (401) are provided on the L-shaped plates (4) at intervals. Four T-shaped side plates (5), one end of which can slide within the groove (401); Two first fixing devices are used to fix the L-shaped plate (4) on the support plate (3); Two second fixing devices are used to fix the two T-shaped side plates (5) onto the L-shaped plate (4).
2. The tooling for disassembling and assembling a coupler buffer device for subway vehicles according to claim 1, characterized in that: The bottom of the mobile vehicle (10) is provided with a U-shaped plate (101), and the bottom of the drive device passes through the mobile vehicle (10) and is connected to the U-shaped plate (101).
3. The tooling for disassembling and assembling a coupler buffer device for subway vehicles according to claim 1, characterized in that: The mobile vehicle (10) is provided with a cavity (102).
4. The tooling for disassembling and assembling a coupler buffer device for subway vehicles according to claim 1, characterized in that: The L-shaped plate (4) is provided with a threaded hole (402); the first fixing device includes an outer tube (6) and an inner rod (7), the inner rod (7) is set on one of the support plates (3), the outer tube (6) is threadedly connected to the inner rod (7), and the outer tube (6) can be screwed into the threaded hole (402).
5. The tooling for disassembling and assembling a coupler buffer device for subway vehicles according to claim 1, characterized in that: The second fixing device includes a T-shaped limiting rod (8) and a screw (9). The limiting rod (8) is screwed to the T-shaped side plate (5), and the screw (9) is screwed to the L-shaped plate (4).