Quilting machine for backpack processing

Abstract

The utility model belongs to the technical field of quilting machines, and particularly relates to a quilting machine for backpack processing, which comprises a base. The top of the base is fixedly connected with a table board; a quilting assembly is arranged on the table board; the quilting assembly comprises a first linear motor, a second linear motor, a pneumatic sliding table and a quilting mechanism; two groups of storage grooves are formed in the top of the base; a fixing assembly is arranged in the storage groove; two groups of material taking assemblies are arranged on the table board; a moving assembly and a supporting assembly are arranged at the bottom of the base; the fixing assembly comprises two groups of studs; the number of the studs in each group is four, and the studs are distributed at four corners of the storage groove; a fixing frame is mounted in the stud in a sliding manner; the top of the stud is in threaded connection with a threaded sleeve; by means of the structure, the table top and the storage grooves are arranged to be matched with the quilting assembly, and by means of the double-station mode of the two storage grooves, materials can be conveniently taken and placed on the other side while the cloth on one side is processed, so that the processing continuity is improved.

Description

Technical Field

[0001] This utility model belongs to the field of quilting machine technology, specifically a quilting machine for backpack processing. Background Technology

[0002] Quilting machines are textile machinery that focus on sewing multi-layered fabrics. Their core function is to form regular patterns between the fabric, filling material, and lining material through needle and thread, fixing each layer of material and combining structural reinforcement with decorative aesthetics.

[0003] Quilting machines are automated or semi-automated textile machines that sew pre-set patterns such as straight lines, curves, and geometric patterns onto fabrics through the coordinated movement of needles, threads, and fabrics. They are commonly used in the fields of bags, clothing, and automotive interiors. Through long-term use and observation, it has been found that when using quilting machines to sew backpack fabric, existing quilting machines are usually single-station structures. After sewing the backpack fabric, the fabric needs to be removed from the station before installing the next piece of fabric to be processed, resulting in poor processing continuity.

[0004] Therefore, this utility model provides a quilting machine for backpack processing. Utility Model Content

[0005] To overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a quilting machine for backpack processing is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A quilting machine for backpack processing according to this utility model includes a base; a table is fixedly connected to the top of the base; a quilting assembly is provided on the table; the quilting assembly includes a first linear motor, a second linear motor, a pneumatic slide, and a quilting mechanism; two sets of storage slots are provided on the top of the base; a fixing component is provided in the storage slot; two sets of material picking components are provided on the table; a moving component and a supporting component are provided at the bottom of the base; through the above structure, the table, storage slots, and quilting assembly are set together, and a dual-station mode with two sets of storage slots is used to facilitate material picking and placing on the other side while processing fabric on one side, thereby improving the continuity of processing.

[0007] Preferably, the fixing component includes two sets of studs; each set contains four studs, distributed at the four corners of the storage slot; a fixing frame is slidably installed inside each stud; a threaded sleeve is threaded to the top of each stud; a pair of handles are symmetrically fixed to the fixing frame; and an anti-slip component is provided at the bottom of the fixing frame. With the above structure, the studs, fixing frame, threaded sleeve, and handles allow the four sides of the fabric to be pressed and fixed simultaneously through the quadrilateral structure of the fixing frame, improving the convenience of fixing the fabric and reducing the need for multiple sets of clips to fix the fabric, which would otherwise require cumbersome clamping process.

[0008] Preferably, the material handling assembly includes a pair of fixed rings; the pair of fixed rings are symmetrically fixed to the side wall of the table; a sliding component is provided inside the fixed ring; a rotating shaft is rotatably connected inside the fixed ring; a motor body is fixed to the bottom of the table; the rotating shaft and the motor body are driven by a belt; a cylinder is fixed to the top of the rotating shaft; a fixing plate is fixed to the cylinder; and a pneumatic gripper is installed at the bottom of the fixing plate. With the above structure, the fixed rings, rotating shaft, motor body, cylinder, fixing plate, and pneumatic gripper facilitate the mechanized handling and collection of processed fabric, thereby reducing manual intervention and reducing the labor intensity of workers.

[0009] Preferably, the moving component includes multiple casters; the multiple casters are evenly fixed to the bottom of the base; with the above structure, the casters are connected to the base, which facilitates the movement of the overall equipment.

[0010] Preferably, the support assembly includes multiple screws; the multiple screws are evenly fixed to the side wall of the base; a support plate is fixed to the bottom of each screw; through the above structure, the screws and support plate can support the overall equipment, thereby improving the stability of the overall equipment position and reducing the pressure on the casters that could cause damage.

[0011] Preferably, the anti-slip component includes a silicone pad; the silicone pad is fixed to the bottom of the fixed frame; through the above structure, the silicone pad is connected to the fixed frame, and the flexible material of the silicone pad can increase the friction between the fixed frame and the fabric, thereby reducing the situation where the fabric slips off the bottom of the fixed frame.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The quilting machine for backpack processing described in this utility model, by setting up a table, a storage slot and a quilting component, can use a dual-station mode with two sets of storage slots to facilitate the loading and unloading of material on the other side while processing fabric on one side, thereby improving the continuity of processing.

[0014] 2. The quilting machine for backpack processing described in this utility model, by setting studs, fixing frames, screw sleeves and handles, can simultaneously press and fix the four sides of the fabric through the quadrilateral structure of the fixing frame, thereby improving the convenience of fixing the fabric and reducing the need to use multiple sets of clips to fix the fabric, which would lead to a cumbersome process of clamping each piece individually. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2This is a schematic diagram of the structure of the platform in this utility model;

[0018] Figure 3 This is a schematic diagram of the cooperation structure between the pneumatic gripper and the rotating shaft in this utility model;

[0019] Figure 4 This is a schematic diagram of the mating structure of the fixing frame and the screw sleeve in this utility model.

[0020] Legend:

[0021] 1. Base; 11. Tabletop; 12. First linear motor; 13. Second linear motor; 14. Pneumatic slide; 15. Quilting mechanism; 16. Storage slot; 2. Stud; 21. Fixing frame; 22. Screw sleeve; 23. Handle; 3. Fixing ring; 31. Rotating shaft; 32. Motor body; 33. Cylinder; 34. Fixing plate; 35. Pneumatic gripper; 4. Caster wheel; 5. Screw; 51. Support plate; 6. Silicone pad; 7. Bearing body. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] like Figures 1 to 4As shown in the embodiment of this utility model, a quilting machine for backpack processing includes a base 1; a table 11 is fixedly connected to the top of the base 1; a quilting assembly is provided on the table 11; the quilting assembly includes a first linear motor 12, a second linear motor 13, a pneumatic slide 14, and a quilting mechanism 15; two sets of storage slots 16 are provided on the top of the base 1; a fixing component is provided in the storage slot 16; two sets of material picking components are provided on the table 11; a moving component and a supporting component are provided at the bottom of the base 1; during operation, two pieces of backpack fabric are placed in the storage slots 16 on both sides respectively, and then the fabric is fixed by the fixing component. Then, the first linear motor 12 is started to drive the second linear motor 13 to move laterally to one side of the storage slot 16, and then the pneumatic slide 14 is started to descend and drive the quilting. Mechanism 15 quilts the fabric. When the fabric processing on this side is completed, the pneumatic slide 14 is activated to rise, driving the quilting mechanism 15 to rise. Then, the first linear motor 12 is activated to drive the second linear motor 13 to move laterally to the other side's storage slot 16. Then, the pneumatic slide 14 is lowered again to drive the quilting mechanism 15 to process the fabric on this side. While processing the fabric on the other side, the processed fabric is removed by the material picking component, and then the fabric to be processed is placed in. Then, the quilting mechanism 15 is moved back and forth in this way to process the fabric on both sides' storage slots 16. With the above structure, the table 11 and storage slots 16 are set up in conjunction with the quilting component. The dual-station mode of the two sets of storage slots 16 allows for the simultaneous picking and placing of materials on the other side while processing the fabric on one side, thereby improving the continuity of processing.

[0025] like Figure 4 As shown, the fixing assembly includes two sets of studs 2; each set contains four studs 2, distributed at the four corners of the storage slot 16; a fixing frame 21 is slidably installed inside each stud 2; a threaded sleeve 22 is threadedly connected to the top of each stud 2; a pair of handles 23 are symmetrically fixed to the fixing frame 21; an anti-slip component is provided at the bottom of the fixing frame 21; during operation, after placing the fabric on the storage slot 16, the fixing frame 21 is placed on the stud 2, and then the threaded sleeve 22 is connected to the stud 2 and tightened. The fixing frame 21 can fix the fabric in place. When the fabric needs to be removed, the screw sleeve 22 is reversed to disengage it from the stud 2, and then the handle 23 is pulled to remove the fixing frame 21 from the stud 2. With the above structure, the stud 2, fixing frame 21, screw sleeve 22 and handle 23 are set. The four sides of the fabric can be pressed and fixed at the same time through the quadrilateral structure of the fixing frame 21, so as to improve the convenience of fixing the fabric and reduce the need to use multiple sets of clips to fix the fabric, which would cause the process to be cumbersome due to clamping one by one.

[0026] like Figure 1 and Figure 3As shown, the material handling assembly includes a pair of fixing rings 3; the pair of fixing rings 3 are symmetrically fixed to the side wall of the table 11; a sliding component is provided inside the fixing ring 3; a rotating shaft 31 is rotatably connected inside the fixing ring 3; a motor body 32 is fixed to the bottom of the table 11; the rotating shaft 31 and the motor body 32 are driven by a belt; a cylinder 33 is fixed to the top of the rotating shaft 31; a fixing plate 34 is fixed to the cylinder 33; a pneumatic gripper 35 is installed at the bottom of the fixing plate 34; during operation, the collection container is placed next to the table 11. After the fabric processing is completed and the fixing is released, the motor body 32 is started to drive the rotating shaft 31 to rotate towards the storage slot 16, which can drive the cylinder 33, the fixing plate 34 and the pneumatic gripper 35. The device rotates upwards towards the storage trough 16, then activates the fixing plate 34 to extend, causing the pneumatic gripper 35 to descend. When the pneumatic gripper 35 contacts the fabric, it grips the fabric. Then, the fixing plate 34 retracts, causing the pneumatic gripper 35 to rise, and the motor body 32 activates, causing the fixing ring 3 to rotate away from the storage trough 16. At this time, the pneumatic gripper 35 can remove the gripped fabric from the storage trough 16, allowing the fabric to fall into the collection container. Through the above structure, with the fixing ring 3, rotating shaft 31, motor body 32, cylinder 33, fixing plate 34, and pneumatic gripper 35, the processed fabric can be gripped and collected in a mechanized manner, reducing manual intervention and thus reducing the labor intensity of workers.

[0027] like Figure 1 As shown, the moving component includes multiple casters 4; the multiple casters 4 are evenly fixed to the bottom of the base 1; during operation, when it is necessary to move the whole device, the casters 4 can be rotated on the ground by pushing the whole device, thereby moving the whole device to a new position. Through the above structure, the casters 4 are connected to the base 1, which facilitates the movement of the whole device.

[0028] like Figure 3 As shown, the support assembly includes multiple screws 5; the multiple screws 5 are evenly fixed to the side wall of the base 1; a support plate 51 is fixed to the bottom of each screw 5; during operation, when the equipment is moved to a suitable position, the screws 5 are rotated to drive the support plate 51 to descend. When the support plate 51 contacts the ground, the screws 5 and the support plate 51 can support the entire equipment from all sides of the base 1. When it is necessary to move the entire equipment again, the screws 5 can be reversed to drive the support plate 51 to rise, thereby releasing the support for the entire equipment. Through the above structure, the screws 5 and the support plate 51 can support the entire equipment, thereby improving the stability of the overall equipment position and reducing the pressure of the equipment on the casters 4, which could lead to damage.

[0029] like Figure 4As shown, the anti-slip component includes a silicone pad 6; the silicone pad 6 is fixed to the bottom of the fixing frame 21; during operation, when the fixing frame 21 fixes the fabric, the silicone pad 6 will contact the surface of the fabric. Through the above structure, the silicone pad 6 is connected to the fixing frame 21. The flexible material of the silicone pad 6 can increase the friction between the fixing frame 21 and the fabric, thereby reducing the situation where the fabric slips off the bottom of the fixing frame 21.

[0030] like Figure 3 As shown, the sliding assembly includes a bearing body 7; the bearing body 7 is installed in the fixed ring 3 through a bearing seat; during operation, when the motor body 32 drives the rotating shaft 31 to rotate, the rotating shaft 31 will drive the bearing body 7 to rotate. At this time, the bearing body 7 will convert the sliding friction between the rotating shaft 31 and the fixed ring 3 into rolling friction. Through the above structure, the bearing body 7 can reduce the friction between the rotating shaft 31 and the fixed ring 3, so as to reduce the situation of severe wear caused by excessive friction.

[0031] Working principle: Two pieces of backpack fabric are placed in the storage slots 16 on both sides, and then fixed with a fixing component. The first linear motor 12 is then activated, driving the second linear motor 13 to move laterally onto one storage slot 16. The pneumatic slide 14 then descends, driving the quilting mechanism 15 to quilt the fabric. Once this side of the fabric is finished, the pneumatic slide 14 rises, driving the quilting mechanism 15 to rise as well. Then, the first linear motor 12 is activated again, driving the second linear motor 13 to move laterally onto the other storage slot 16. The pneumatic slide 14 then descends again, driving the quilting mechanism 15 to process the fabric on this side. Simultaneously, while processing the fabric on the other side, a pick-up... The material assembly removes the finished fabric and then places the fabric to be processed in. The quilting mechanism 15 then moves in a reciprocating cycle to process the fabric in the two side storage slots 16. After placing the fabric in the storage slot 16, the fixing frame 21 is fitted onto the stud 2, and then the threaded sleeve 22 is connected to the stud 2 and tightened. This fixes the fabric in place. When the fabric needs to be removed, the threaded sleeve 22 is reversed to detach it from the stud 2, and then the handle 23 is pulled to remove the fixing frame 21 from the stud 2. The collection container is then placed next to the table 11. After the fabric processing is complete and the fixing is released, the motor body 32 is started to drive the rotation... Shaft 31 rotates towards the storage slot 16, which drives cylinder 33, fixed plate 34, and pneumatic gripper 35 to rotate upwards towards the storage slot 16. Then, fixed plate 34 extends, causing pneumatic gripper 35 to descend. When pneumatic gripper 35 contacts the fabric, it grips the fabric. Then, fixed plate 34 retracts, causing pneumatic gripper 35 to rise. Motor body 32 drives fixed ring 3 to rotate away from storage slot 16. At this time, pneumatic gripper 35 can remove the gripped fabric from storage slot 16, allowing the fabric to fall into the collection container. When the entire device needs to be moved, the casters 4 can be moved by pushing the entire device. The rotating mechanism on the ground moves the entire device to a new position. Once the device is in the desired position, the rotating screw 5 lowers the support plate 51. When the support plate 51 contacts the ground, the screw 5 and the support plate 51 support the entire device from all sides of the base 1. When the device needs to be moved again, the screw 5 can be reversed to raise the support plate 51, thus releasing the support. When the fixed frame 21 fixes the fabric, the silicone pad 6 contacts the surface of the fabric. When the motor body 32 drives the rotating shaft 31 to rotate, the rotating shaft 31 drives the bearing body 7 to rotate. At this time, the bearing body 7 converts the sliding friction between the rotating shaft 31 and the fixed ring 3 into rolling friction.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A quilting machine for backpack processing, comprising a base (1); characterized in that: The base (1) has a tabletop (11) fixed to its top; the tabletop (11) is provided with a quilting assembly; the quilting assembly includes a first linear motor (12), a second linear motor (13), a pneumatic slide (14) and a quilting mechanism (15); the base (1) has two sets of storage slots (16) on its top; the storage slots (16) are provided with fixing components; the tabletop (11) is provided with two sets of material picking components; the base (1) has a moving component and a supporting component at its bottom.

2. The quilting machine for backpack processing according to claim 1, characterized in that: The fixing component includes two sets of studs (2); each set of studs (2) consists of four studs, which are distributed at the four corners of the storage slot (16); a fixing frame (21) is slidably installed inside the studs (2); a screw sleeve (22) is threadedly connected to the top of the studs (2); a pair of handles (23) are symmetrically fixed on the fixing frame (21); and an anti-slip component is provided at the bottom of the fixing frame (21).

3. The quilting machine for backpack processing according to claim 1, characterized in that: The material handling assembly includes a pair of fixed rings (3); the pair of fixed rings (3) are symmetrically fixed to the side wall of the table (11); a sliding component is provided inside the fixed ring (3); a rotating shaft (31) is rotatably connected inside the fixed ring (3); a motor body (32) is fixed to the bottom of the table (11); the rotating shaft (31) and the motor body (32) are driven by a belt; a cylinder (33) is fixed to the top of the rotating shaft (31); a fixing plate (34) is fixed to the cylinder (33); a pneumatic gripper (35) is installed at the bottom of the fixing plate (34).

4. A quilting machine for backpack processing according to claim 1, characterized in that: The moving component includes multiple casters (4); the multiple casters (4) are evenly fixed to the bottom of the base (1).

5. A quilting machine for backpack processing according to claim 1, characterized in that: The support assembly includes a plurality of screws (5); the plurality of screws (5) are uniformly fixed to the side wall of the base (1); a support plate (51) is fixed to the bottom of the screws (5).

6. A quilting machine for backpack processing according to claim 2, characterized in that: The anti-slip component includes a silicone pad (6); the silicone pad (6) is fixed to the bottom of the fixed frame (21).

7. A quilting machine for backpack processing according to claim 3, characterized in that: The sliding assembly includes a bearing body (7); the bearing body (7) is mounted in a fixed ring (3) via a bearing seat.

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