Quick-drying oil removal device for fastener production

By introducing a detection mechanism and a drying mechanism into the degreasing device for fastener production, the problem of the inability to monitor the drying process in the existing technology is solved, enabling real-time monitoring and rapid drying, thereby improving work efficiency and product quality.

CN224175502UActive Publication Date: 2026-04-28TAIZHOU AIKERUISI MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU AIKERUISI MACHINERY CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing degreasing devices used in fastener production cannot effectively monitor the drying process, posing a risk of burns and exhibiting low work efficiency.

Method used

A device comprising a drying chamber, a base, a detection mechanism, an oil removal mechanism, and a drying mechanism was designed. The device utilizes a humidity sensor and an electronic display screen to monitor the drying process in real time and performs rapid drying through a combination of an electric heating grid and fan blades.

Benefits of technology

It enables real-time monitoring of fastener drying, improves work efficiency, avoids the risk of burns, and ensures rapid drying and high quality of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fastener production, and discloses a quick-drying oil removal device for fastener production, which comprises a drying box, a base and a detection mechanism, the base is fixedly arranged at the rear end of the drying box, the detection mechanism is fixedly arranged in the drying box, the oil removal mechanism is fixedly arranged at the top end of the base, and the oil removal mechanism is fixedly arranged at the bottom end of the base. A drying mechanism is fixedly arranged at the top end of the drying box; the detection mechanism comprises a draining plate, a humidity sensor, a water diversion slope, a water outlet pipe, an electronic display screen and a ventilation opening, the draining plate is fixedly arranged in the drying box, the humidity sensor is fixedly arranged at the bottom end of the draining plate, and the water diversion slope is fixedly arranged at the bottom end in the drying box. According to the oil removal device capable of rapidly drying for fastener production, through the arrangement of the detection mechanism, the drying condition of a fastener is conveniently monitored, the step of looking over is omitted, the working efficiency is improved, the practicability is improved, and the use requirement is met.
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Description

Technical Field

[0001] This utility model relates to the field of fastener production technology, specifically to a degreasing device for fastener production that can quickly dry the oil. Background Technology

[0002] Fasteners are a type of mechanical part used for fastening connections and have a wide range of applications. They are used in various industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, and mold making. During the production of fasteners, auxiliary processing such as cutting fluid, cutting oil, or lubricating oil is used, so the surface oil needs to be removed after production.

[0003] The prior art patent document CN216574569U discloses a degreasing device for fastener production that can quickly dry fasteners. The device includes: a housing with a cover rotatably connected to the inner rear end, and symmetrically arranged limit blocks on the upper rear side of the cover; a first fixing strip fixed to the inner sides of both the front and rear ends of the housing, with a surrounding plate attached to its upper side, and a mesh plate welded to the lower inner side of the surrounding plate; a pump connected to the lower left front end of the housing, with a connecting pipe threaded to its right end; and a rack fixed to the lower middle front side of the mesh plate. This degreasing device for fastener production facilitates the filtration and reuse of rinsing water, and the cleaning of the first filter screen. It also facilitates the circulating rinsing and shaking of fasteners for degreasing, resulting in good degreasing effect, and facilitates the drying and shaking of fasteners, enabling rapid drying.

[0004] However, in the existing patent document CN216574569U, it is necessary for staff to check whether the fasteners have finished drying. The temperature of the fasteners may be high during the drying process, which may cause burns, or tools may be needed, thus reducing work efficiency. The existing technology is not convenient for monitoring the drying status of fasteners and has low practicality. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a degreasing device for fastener production that can quickly dry fasteners, thereby solving the problem mentioned in the background art of inconvenience in monitoring the drying process of fasteners.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present invention provides the following technical solution: a degreasing device for fastener production that can be dried quickly, comprising a drying box, a base, and a detection mechanism. The base is fixedly installed at the rear end of the drying box, the detection mechanism is fixedly installed inside the drying box, the degreasing mechanism is fixedly installed at the top end of the base, and the drying mechanism is fixedly installed at the top end of the drying box.

[0009] The detection mechanism includes a drain board, a humidity sensor, a water inlet slope, a water outlet pipe, an electronic display screen, and a vent. The drain board is fixedly installed inside the drying chamber, and a humidity sensor is fixedly installed at the bottom of the drain board. A water inlet slope is fixedly installed at the bottom of the drying chamber. A water outlet pipe is fixedly installed on one side of the drying chamber. An electronic display screen is fixedly installed at the front of the drying chamber. A vent is opened on the outside of the drying chamber. The humidity sensor allows the electronic display screen to show the humidity at the bottom of the drain board, thereby determining whether the fasteners have been dried.

[0010] Preferably, the degreasing mechanism includes a cleaning tank, a feed plate, a discharge port, a first solenoid valve, a drain pipe, a baffle, a second solenoid valve, a cleaning pipe, a clean water pipe, a groove, and a ramp. The cleaning tank is fixedly installed at the top of the base, and the feed plate is fixedly installed at the bottom of the cleaning tank. The feed plate has a discharge port at its bottom to facilitate the discharge of fasteners from the cleaning tank.

[0011] Preferably, a solenoid valve is fixedly installed on the outside of the discharge port, and a drain pipe is fixedly installed on the bottom end of the feed plate near the discharge port. The drain pipe extends through the cleaning tank to the outside, and a baffle is fixedly installed at the top of the drain pipe. A solenoid valve is fixedly installed on the outside of the drain pipe to facilitate cleaning of the fasteners.

[0012] Preferably, a cleaning pipe is fixedly installed on one side of the cleaning box above the drain pipe, and a clean water pipe is fixedly installed on the side of the cleaning box away from the cleaning pipe. A groove is provided inside the base below the cleaning box, and a slope is fixedly provided at the bottom of the groove to facilitate the introduction of fasteners into the drain plate of the drying box.

[0013] Preferably, the drying mechanism includes a support plate, a mounting box, a mounting plate, a motor, fan blades, and an electric heating grid. Support plates are fixedly installed on both sides of the top of the drying box, and a mounting box is fixedly installed in the middle of the support plate. A mounting plate is fixedly installed inside the mounting box, which improves practicality.

[0014] Preferably, motors are fixedly installed on both sides of the top of the mounting plate, and fan blades are fixedly installed through the output shaft of the motors through the mounting plate. An electric heating mesh is fixedly installed inside the mounting box below the fan blades to facilitate the drying of the cleaned fasteners and avoid subsequent rusting.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This fastener production degreasing device, which can quickly dry fasteners, has a detection mechanism to facilitate monitoring of the fastener drying process, saving the step of checking and improving work efficiency, practicality, and meeting the needs of use.

[0017] 2. This fastener production degreasing device, which can quickly dry fasteners, is equipped with a degreasing mechanism and a drying mechanism. It facilitates the cleaning and removal of grease from the surface of fasteners. After cleaning, it is easy to dry them to remove surface moisture, avoid subsequent rusting problems, and improve product quality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention. Figure 1 ;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the present invention. Figure 2 ;

[0021] Figure 4 This utility model Figure 2 Enlarged structural diagram of a local detail.

[0022] In the diagram: 1. Drying oven; 2. Base; 3. Detection mechanism; 301. Drainage plate; 302. Humidity sensor; 303. Water inlet slope; 304. Water outlet pipe; 305. Electronic display screen; 306. Ventilation port; 4. Oil removal mechanism; 401. Cleaning box; 402. Feeding plate; 403. Discharge port; 404. Solenoid valve one; 405. Drain pipe; 406. Baffle; 407. Solenoid valve two; 408. Cleaning pipe; 409. Clean water pipe; 410. Groove; 411. Slope; 5. Drying mechanism; 501. Support plate; 502. Mounting box; 503. Mounting plate; 504. Motor; 505. Fan blade; 506. Electric heating grid. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4This utility model provides a technical solution: a degreasing device for fastener production that can be dried quickly, including a drying box 1, a base 2 and a detection mechanism 3. The base 2 is fixedly installed at the rear end of the drying box 1, the detection mechanism 3 is fixedly installed inside the drying box 1, the degreasing mechanism 4 is fixedly installed at the top end of the base 2, and the drying mechanism 5 is fixedly installed at the top end of the drying box 1.

[0025] The detection mechanism 3 includes a drain board 301, a humidity sensor 302, a water inlet slope 303, a water outlet pipe 304, an electronic display screen 305, and a vent 306. The drain board 301 is fixedly installed inside the drying chamber 1. The humidity sensor 302 is fixedly installed at the bottom of the drain board 301. The water inlet slope 303 is fixedly installed at the bottom of the drying chamber 1. The water outlet pipe 304 is fixedly installed on one side of the drying chamber 1. The electronic display screen 305 is fixedly installed at the front of the drying chamber 1. The vent 306 is opened on the outside of the drying chamber 1 to facilitate the detection of the humidity at the bottom of the drain board 301, thereby determining whether the fasteners have been dried.

[0026] The degreasing mechanism 4 includes a cleaning tank 401, a feed plate 402, a discharge port 403, a first solenoid valve 404, a drain pipe 405, a baffle 406, a second solenoid valve 407, a cleaning pipe 408, a clean water pipe 409, a groove 410, and a ramp 411. The cleaning tank 401 is fixedly installed at the top of the base 2, and the feed plate 402 is fixedly installed at the bottom of the cleaning tank 401. The discharge port 403 is opened at the bottom of the feed plate 402, and the first solenoid valve 404 is fixedly installed on the outside of the discharge port 403. The drain pipe is fixedly installed on the bottom of the feed plate 402 near the discharge port 403. 405, the drain pipe 405 extends through the cleaning tank 401 to the outside. A baffle 406 is fixedly installed at the top of the drain pipe 405. A solenoid valve 407 is fixedly installed on the outside of the drain pipe 405. A cleaning pipe 408 is fixedly installed on one side of the cleaning tank 401 above the drain pipe 405. A clean water pipe 409 is fixedly installed on one side of the cleaning tank 401 away from the cleaning pipe 408. A groove 410 is opened inside the base 2 below the cleaning tank 401. A ramp 411 is fixedly installed at the bottom of the groove 410 to facilitate the cleaning of grease and dirt on the surface of the fasteners.

[0027] The drying mechanism 5 includes a support plate 501, a mounting box 502, a mounting plate 503, a motor 504, a fan blade 505, and an electric heating mesh 506. The support plate 501 is fixedly installed on both sides of the top of the drying box 1. The mounting box 502 is fixedly installed in the middle of the support plate 501. The mounting plate 503 is fixedly installed inside the mounting box 502. The motor 504 is fixedly installed on both sides of the top of the mounting plate 503. The fan blade 505 is fixedly installed through the output shaft of the motor 504 through the mounting plate 503. The electric heating mesh 506 is fixedly installed inside the mounting box 502 below the fan blade 505 to facilitate the drying of the cleaned fasteners and prevent subsequent rusting.

[0028] Working principle: Firstly, during fastener production, grease and dirt accumulate on the surface of the fasteners, requiring cleaning. Workers place the fasteners into cleaning tank 401. Cleaning agent flows into cleaning tank 401 through cleaning pipe 408. Alkaline or acidic cleaning agents dissolve the grease and dirt on the fastener surface. After removing the grease and dirt, solenoid valve 2 407 is opened to drain the cleaning agent from drain pipe 405. Then, the fasteners are soaked and rinsed with clean water to remove the surface cleaning agent. Solenoid valve 2 407 is opened again to drain the clean water. After draining, solenoid valve 1 40... 4. Fasteners fall into the drying chamber 1 through the discharge port 403 and the ramp 411. The drain plate 301 supports the fasteners and drains water. The drained water is discharged through the water outlet pipe 304. The motor 504 drives the fan blade 505 to rotate and cooperate with the electric heating grid 506 to generate hot air from above to dry the fasteners. The humidity sensor 302 can monitor the humidity at the bottom of the drain plate 301 and display it on the electronic display screen 305. When the bottom of the drain plate 301 is dry, it means that the fasteners are dried. If the bottom of the drain plate 301 is damp, it means that some parts are not dried.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A degreasing device for fastener production that can be quickly dried, comprising a drying chamber (1), a base (2), and a detection mechanism (3), characterized in that: A base (2) is fixedly installed at the rear end of the drying box (1), a detection mechanism (3) is fixedly installed inside the drying box (1), an oil removal mechanism (4) is fixedly installed at the top of the base (2), and a drying mechanism (5) is fixedly installed at the top of the drying box (1). The detection mechanism (3) includes a drain plate (301), a humidity sensor (302), a water inlet slope (303), a water outlet pipe (304), an electronic display screen (305), and a vent (306). The drain plate (301) is fixedly installed inside the drying box (1). The humidity sensor (302) is fixedly installed at the bottom of the drain plate (301). The water inlet slope (303) is fixedly installed at the bottom of the drying box (1). The water outlet pipe (304) is fixedly installed on one side of the drying box (1). The electronic display screen (305) is fixedly installed at the front end of the drying box (1). The vent (306) is opened on the outside of the drying box (1).

2. The degreasing device for fastener production with rapid drying capability according to claim 1, characterized in that: The oil removal mechanism (4) includes a cleaning tank (401), a feed plate (402), a discharge port (403), a solenoid valve (404), a drain pipe (405), a baffle (406), a solenoid valve (407), a cleaning pipe (408), a clean water pipe (409), a groove (410), and a ramp (411). The cleaning tank (401) is fixedly installed at the top of the base (2), and the feed plate (402) is fixedly installed at the bottom of the cleaning tank (401). The discharge port (403) is opened at the bottom of the feed plate (402).

3. The degreasing device for fastener production with rapid drying capability according to claim 2, characterized in that: A solenoid valve (404) is fixedly installed on the outside of the discharge port (403). A drain pipe (405) is fixedly installed on the bottom end of the feed plate (402) on the side near the discharge port (403). The drain pipe (405) extends through the cleaning tank (401) to the outside. A baffle (406) is fixedly installed at the top of the inside of the drain pipe (405). A solenoid valve (407) is fixedly installed on the outside of the drain pipe (405).

4. The degreasing device for fastener production with rapid drying capability according to claim 3, characterized in that: A cleaning pipe (408) is fixedly installed on one side of the cleaning tank (401) above the drain pipe (405), and a clean water pipe (409) is fixedly installed on the side of the cleaning tank (401) away from the cleaning pipe (408). A groove (410) is provided inside the base (2) below the cleaning tank (401), and a ramp (411) is fixedly installed at the bottom end of the groove (410).

5. The degreasing device for fastener production with rapid drying capability according to claim 4, characterized in that: The drying mechanism (5) includes a support plate (501), a mounting box (502), a mounting plate (503), a motor (504), a fan blade (505), and an electric heating grid (506). The support plate (501) is fixedly installed on both sides of the top of the drying box (1), the mounting box (502) is fixedly installed in the middle of the support plate (501), and the mounting plate (503) is fixedly installed inside the mounting box (502).

6. The degreasing device for fastener production with rapid drying capability according to claim 5, characterized in that: Motors (504) are fixedly installed on both sides of the top of the mounting plate (503). The output shaft of the motor (504) passes through the mounting plate (503) and is fixedly installed with fan blades (505). An electric heating grid (506) is fixedly installed inside the mounting box (502) below the fan blades (505).

Citation Information

Patent Citations

  • Quick-drying oil removal device for fastener production

    CN216574569U