Honeycomb cyclone separation device of harm removal tower

The honeycomb cyclone separator solves the problem of gas carrying liquid droplets at high gas velocities by using cyclone blades and honeycomb cyclone structure, achieving efficient gas-liquid separation and convenient maintenance.

CN224180461UActive Publication Date: 2026-05-01LINAN HUITONG FIBER-GLASS REINFORCED PLASTICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINAN HUITONG FIBER-GLASS REINFORCED PLASTICS CO LTD
Filing Date
2025-04-17
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing hazard removal towers suffer from incomplete separation due to gas carrying liquid droplets under high gas velocity conditions, which affects the separation effect.

Method used

A honeycomb cyclone separator is used, including a separation component, cyclone blades, and a disassembly component. Gas-liquid separation is achieved by extending the gas movement trajectory and the centrifugal force of the cyclone blades. The honeycomb cyclone structure and centering component ensure stable installation of the separation tube and facilitate replacement.

Benefits of technology

It improves gas-liquid separation efficiency, reduces energy consumption, and facilitates the replacement and maintenance of the separation tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a disinfestation tower honeycomb cyclone separation device, and particularly relates to the technical field of disinfestation tower separation equipment, the disinfestation tower honeycomb cyclone separation device comprises a first tower body and a second tower body, a flange plate is jointly connected between the first tower body and the second tower body, one side of the second tower body is provided with an air inlet pipe port communicated with the interior of the second tower body, and the other side of the second tower body is provided with an air outlet pipe port. The first tower body is internally provided with a separation assembly used for filtering gas, the separation assembly is used for prolonging the moving track of the gas, so that the contact area between the gas and the separation assembly can be increased, and the separation assembly comprises a separation pipe connected in the first tower body in a pluggable manner and two connecting columns symmetrically mounted in the separation pipe; through the arrangement of the separation assembly and the first tower body, the path of fluid can be prolonged, so that the separation assembly can be in full contact with the fluid, gas is prevented from carrying liquid drops to forcibly penetrate through the separation assembly, and the separation effect is improved.
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Description

A honeycomb cyclone separator for pest control towers Technical Field

[0001] This utility model relates to the technical field of pest control tower separation equipment, specifically to a honeycomb cyclone separation device for pest control towers. Background Technology

[0002] A gas purification tower typically refers to equipment used to treat industrial waste gas or harmful gases. Its main function is to remove harmful substances from the gas through physical or chemical methods to purify the gas and protect the environment. During the gas purification process, a wire mesh separator is added inside the tower. The wire mesh separator can effectively remove liquid droplets from the gas, allowing the gas and liquid to come into better contact, thereby improving mass transfer efficiency. However, wire mesh separation mainly utilizes the physical blocking effect of the wire mesh to allow liquid droplets in the gas to collide and be intercepted by the wire mesh, causing the droplets to adhere to the wire mesh, thereby achieving the purpose of gas-liquid separation. When the gas velocity is too high, the gas may carry liquid droplets and force its way through the wire mesh, resulting in incomplete separation and affecting the separation effect. Summary of the Invention

[0003] The purpose of this invention is to provide a honeycomb cyclone separator for pest control towers to address the aforementioned shortcomings in the technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cyclone separator for a pest control tower, comprising a first tower body and a second tower body, wherein a flange is connected between the first tower body and the second tower body, and an air inlet communicating with the interior of the second tower body is installed on one side of the second tower body. A separation component for filtering gas is installed inside the first tower body, and the separation component is used to extend the gas's movement trajectory, thereby increasing the contact area between the gas and the separation component. The separation component includes a separation tube inserted into the first tower body and two connecting columns symmetrically installed inside the separation tube. A plurality of cyclone blades are connected between the two connecting columns and the separation tube. A flange is provided between the first tower body and the separation tube. The separation unit is connected to a centering assembly to ensure that the separation tube can be stably inserted into the first tower body. The centering assembly and the separation tube are connected to a disassembly assembly, which is used to quickly disassemble the separation tube inside the first tower body, making it easy to replace and maintain the separation tube. Several swirl blades are divided into left-hand and right-hand directions to ensure the direction of airflow rotation and improve the gas separation effect. They are installed between the connecting column and the separation tube. Moreover, the swirl blades can extend the fluid path and enhance the separation effect. In addition, several separation assemblies can be installed in the first tower body according to actual needs. The multiple separation assemblies adopt a multi-layer clockwise and counterclockwise swirl structure to effectively perform gas-liquid separation.

[0005] Preferably, the centering component includes a stabilizing ring fixedly sleeved on the outside of the separation tube and a supporting ring fixedly connected to the body of the first tower, wherein the outside of the stabilizing ring is in close contact with one side of the supporting ring, for limiting the position of the separation tube installed in the body of the first tower.

[0006] Preferably, a number of the swirl blades are arranged in a ring between the connecting column and the separation tube, and the swirl blades are designed as curved S-shaped structures. The number of swirl blades, the connecting column and the separation tube are combined to form a honeycomb swirl structure.

[0007] Preferably, the swirl blade has a plurality of flow guide holes on its outer surface, and the plurality of flow guide holes are arranged in a linear array on the swirl blade.

[0008] Preferably, the disassembly assembly includes a first mounting bracket fixedly connected inside the support ring and a second mounting bracket sleeved outside the separation tube. Two ear plates are symmetrically fixedly connected to both ends of the second mounting bracket. Two symmetrical adjusting bolts are screwed onto the outside of the first mounting bracket. Two symmetrical placement slots are opened inside the support ring. Threaded holes are opened on both ear plates. Threaded grooves are opened in both placement slots. The adjusting bolts are screwed into the threaded grooves corresponding to the threaded holes through the threaded holes.

[0009] Preferably, a guide ring is also fixedly sleeved on the outside of the separation tube, and a guide groove is provided between the first mounting bracket and the second mounting bracket for placing the guide ring, and the guide groove is used to guide the guide ring to move within the support ring.

[0010] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0011] 1. By setting up the separation component and the first tower body, this utility model can extend the fluid path, allowing the separation component to maintain sufficient contact with the fluid, preventing gas from carrying liquid droplets and forcibly passing through the separation component, thus improving the separation effect;

[0012] 2. This utility model can achieve a honeycomb swirl structure by setting up swirl blades, separation tubes, connecting columns and guide holes. It makes full use of the centrifugal force generated by the rotation of airflow in the honeycomb structure for separation, so that the gas flows smoothly in the first tower body. Moreover, the gas passes through with reduced resistance during the rotation of the swirl blades, which helps to reduce energy consumption.

[0013] 3. This utility model, through the disassembly of components, separation tubes, and the first tower body, allows for the rapid removal of the separation tubes from the first tower body, facilitating the separation of the separation tubes from the first tower body. This enables the separation tubes to be replaced and removed individually, making maintenance and replacement easy. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 is a schematic diagram of the overall structure of the first tower body of this utility model;

[0016] Figure 2 is a schematic diagram of the assembly of the separation tube and the support ring of this utility model.

[0017] Figure 3 is a schematic diagram of the structure of the guide ring of this utility model;

[0018] Figure 4 is an exploded view of the disassembly components of this utility model.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. First tower body; 11. Second tower body; 12. Flange; 13. Air inlet;

[0021] 2. Separation assembly; 21. Separation tube; 22. Connecting column; 23. Swirl blade; 24. Guide orifice; 25. Stabilizing ring; 26. Support ring;

[0022] 3. Disassembly of components; 31. First mounting bracket; 32. Threaded groove; 33. Placement groove; 34. Adjusting bolt; 35. Second mounting bracket; 36. Guide groove; 37. Ear plate; 38. Threaded hole; 39. Guide ring. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model provides a cylindrical vortex separator for a pest control tower, as shown in Figures 1-4. It includes a first tower body 1 and a second tower body 11, connected by a flange 12. An air inlet 13 communicating with the interior of the second tower body 11 is installed on one side. A separation component 2 for filtering gas is installed inside the first tower body 1, extending the gas's trajectory and increasing the contact area between the gas and the separation component 2. The separation component 2 includes a separation tube 21 pluggably connected to the first tower body 1 and two connecting posts 22 symmetrically installed inside the separation tube 21. Several vortex blades 23 are connected between the two connecting posts 22 and the separation tube 21. A centering component is provided between the first tower body 1 and the separation tube 21 to ensure stable insertion of the separation tube 21 into the first tower body 1. A disassembly component 3 is connected between the centering component and the separation tube 21, allowing for quick disassembly of the separation tube 21 inside the first tower body 1, facilitating replacement and maintenance.

[0025] Referring to Figures 2 and 3, the centering assembly includes a stabilizing ring 25 fixedly sleeved on the outside of the separation tube 21 and a supporting ring 26 fixedly connected inside the first tower body 1. The outside of the stabilizing ring 25 is in close contact with one side of the supporting ring 26 to restrict the position of the separation tube 21 installed inside the first tower body 1. Several swirl blades 23 are arranged in a ring between the connecting column 22 and the separation tube 21. The swirl blades 23 are designed as curved S-shaped structures. The several swirl blades 23, the connecting column 22 and the separation tube 21 are combined to form a honeycomb swirl structure. Several guide holes 24 are opened on the outside of the swirl blades 23, and the several guide holes 24 are arranged in a linear array on the swirl blades 23.

[0026] Referring to Figures 3 and 4, the disassembly assembly 3 includes a first mounting bracket 31 fixedly connected within the support ring 26 and a second mounting bracket 35 sleeved on the outside of the separation tube 21. Two ear plates 37 are symmetrically fixedly connected to both ends of the second mounting bracket 35. Two symmetrical adjusting bolts 34 are screwed onto the outside of the first mounting bracket 31. Two symmetrical placement grooves 33 are formed within the support ring 26. Threaded holes 38 are formed on both ear plates 37, and threaded grooves 32 are formed within both placement grooves 33. The adjusting bolts 34 are screwed into the threaded grooves 32 corresponding to the threaded holes 38. A guide ring 39 is also fixedly sleeved on the outside of the separation tube 21. A guide groove 36 for placing the guide ring 39 is formed between the first mounting bracket 31 and the second mounting bracket 35, and the guide groove 36 guides the guide ring 39 to move within the support ring 26.

[0027] Working principle:

[0028] When using;

[0029] When it is necessary to install the separation tube 21 inside the first tower body 1, the separation tube 21 is inserted into the interior of the first tower body 1 and passes through the support ring 26. Then the outside of the stabilizing ring 25 comes into contact with one side of the support ring 26. At this time, the position of the separation tube 21 inside the support ring 26 is restricted. During this process, part of the separation tube 21 is close to the side of the first mounting bracket 31.

[0030] As the separation tube 21 approaches the first mounting bracket 31, the second mounting bracket 35 is lifted upward along the support ring 26. At this time, one side of the second mounting bracket 35 comes into contact with the outside of the separation tube 21. During the movement, the second mounting bracket 35 drives the two ear plates 37 to move along the support ring 26 into the two placement slots 33. The adjusting bolt 34 is rotated and screwed into the threaded groove 32 along the threaded hole 38. Thus, the first mounting bracket 31 and the second mounting bracket 35 wrap and restrict the outside of the separation tube 21. Then, the guide ring 39 installed on the outside of the separation tube 21 is embedded in the inside of the guide groove 36.

[0031] A honeycomb vortex structure is formed by combining the vortex blades 23 with the connecting column 22 and the separation tube 21. The honeycomb vortex separation utilizes the principle of centrifugal force generated by the rotation of airflow within the honeycomb structure. The gas rotates at high speed in the honeycomb channel, and the liquid droplets, due to their higher density, are thrown towards the wall of the first tower body 1 under the action of centrifugal force, and then fall along the wall of the first tower body 1, thus achieving gas-liquid separation.

[0032] The above description only illustrates certain exemplary embodiments of the present utility model. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present utility model. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present utility model.

Claims

1. A cyclone separator for pest control, comprising a first tower body (1) and a second tower body (11), wherein a flange (12) is connected between the first tower body (1) and the second tower body (11), and an air inlet (13) communicating with the interior of the second tower body (11) is installed on one side, characterized in that: The first tower body (1) is equipped with a separation component (2) for filtering gas. The separation component (2) is used to extend the movement trajectory of the gas, so that the gas can increase the contact area with the separation component (2). The separation component (2) includes a separation tube (21) pluggably connected to the first tower body (1) and two connecting columns (22) symmetrically installed in the separation tube (21). Several swirl vanes (23) are connected between the two connecting columns (22) and the separation tube (21). A centering component is provided between the first tower body (1) and the separation tube (21) to ensure that the separation tube (21) can be stably inserted into the first tower body (1). A disassembly component (3) is connected between the centering component and the separation tube (21). The disassembly component (3) is used to quickly disassemble the separation tube (21) inside the first tower body (1), making it easy to replace and maintain the separation tube (21).

2. The honeycomb cyclone separator for pest control towers according to claim 1, characterized in that: The centering assembly includes a stabilizing ring (25) fixedly sleeved on the outside of the separation tube (21) and a supporting ring (26) fixedly connected inside the first tower body (1). The outside of the stabilizing ring (25) is in close contact with one side of the supporting ring (26) to limit the position of the separation tube (21) installed inside the first tower body (1).

3. The honeycomb cyclone separator for pest control towers according to claim 1, characterized in that: Several swirling blades (23) are arranged in a ring between the connecting column (22) and the separation tube (21), and the swirling blades (23) are designed as curved S-shaped structures. The several swirling blades (23) together with the connecting column (22) and the separation tube (21) form a honeycomb swirling structure.

4. The honeycomb cyclone separator for pest control towers according to claim 3, characterized in that: The swirl blade (23) has several guide holes (24) on its outside, and the several guide holes (24) are arranged in a linear array on the swirl blade (23).

5. The honeycomb cyclone separator for pest control towers according to claim 4, characterized in that: The disassembly assembly (3) includes a first mounting bracket (31) fixedly connected inside the support ring (26) and a second mounting bracket (35) sleeved outside the separation tube (21). The two ends of the second mounting bracket (35) are symmetrically fixedly connected to two ear plates (37). The outside of the first mounting bracket (31) is screwed with two symmetrical adjusting bolts (34). The support ring (26) has two symmetrical placement grooves (33). The two ear plates (37) are each provided with threaded holes (38). The two placement grooves (33) are each provided with threaded grooves (32). The adjusting bolts (34) are screwed into the threaded grooves (32) corresponding to the threaded holes (38) through the threaded holes (38).

6. The honeycomb cyclone separator for pest control towers according to claim 5, characterized in that: A guide ring (39) is also fixedly sleeved on the outside of the separation tube (21). A guide groove (36) for placing the guide ring (39) is opened between the first mounting bracket (31) and the second mounting bracket (35). The guide groove (36) is used to guide the guide ring (39) to move within the support ring (26).