Stirring configuration device for cooling production of diamond wire

By introducing a mixing and circulation mechanism into the mixing configuration device, the motor drives the bevel gear to drive the mixing frame and the baffle plate for preliminary mixing, and the mixing is carried out by circulating through the circulation pipe. This solves the problem of the coolant raw materials not being initially mixed, and improves the mixing efficiency and mixing effect.

CN224180760UActive Publication Date: 2026-05-01PUCHENG WUYUE ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PUCHENG WUYUE ELECTRONIC TECHNOLOGY CO LTD
Filing Date
2025-05-27
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing technologies, coolant raw materials cannot be pre-mixed before entering the mixing tank, resulting in prolonged subsequent mixing time and reduced work efficiency.

Method used

A mixing configuration device including a mixing mechanism and a circulation mechanism was designed. The mixing frame and the baffle plate are driven by a motor to perform preliminary mixing. The mixing is then carried out by a self-priming pump and a circulation pipe to improve the mixing efficiency.

Benefits of technology

This method achieves preliminary mixing of coolant raw materials, shortens stirring time, and improves stirring efficiency and mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diamond wire cooling liquid production, and discloses a stirring configuration device for diamond wire cooling production, which comprises a stirring tank, the top of the stirring tank is fixedly connected with a feed valve, the top of the feed valve is fixedly connected with a configuration tank, and a mixing and stirring mechanism is arranged in the configuration tank and the stirring tank. Through the arranged mixing and stirring mechanism, when raw materials fall into the preparation tank, a first motor is started, a first bevel gear drives a mixing frame to rotate, in the rotation process of the first bevel gear, a connecting frame synchronously drives a shifting plate to move, and then the first motor synchronously drives the shifting plate to reciprocate up and down in the continuous rotation process; according to the raw material mixing device, raw materials falling into the preparation tank can be rapidly stirred by the mixing frame, and meanwhile, the raw materials at the bottom are stirred by the stirring plate to be turned upwards, so that the mixing effect is further improved, the raw materials can be preliminarily mixed in the raw material preparation process, and the situation that longer time is needed in the subsequent stirring process is avoided.
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Description

A stirring apparatus for diamond wire cooling production Technical Field

[0001] This utility model relates to the field of diamond wire coolant production technology, specifically a stirring and preparation device for diamond wire cooling production. Background Technology

[0002] Diamond wire requires cooling during production. The uniformity and temperature stability of the coolant directly affect the quality of the diamond wire. Furthermore, the mixing and configuration of the coolant during production ensures the uniform mixing of all components and improves the performance stability of the coolant. By optimizing the design of the stirring paddle and controlling the stirring speed, efficient mixing of the coolant can be achieved.

[0003] According to the description in the patent application CN 222534676U, a diamond wire coolant preparation device includes a stirring vessel with an inlet pipe and an outlet pipe connected to its upper and lower ends, respectively. A finished product pipe is connected to the outlet pipe, and the outlet pipe is connected to the inlet pipe through a circulation pipe. A self-priming pump is located between the circulation pipe and the inlet pipe, and a feeding hose for conveying raw materials is connected to the self-priming pump. The self-priming pump can input the raw materials into the stirring vessel through the inlet pipe for stirring to form coolant.

[0004] Regarding the above description, the applicant believes the following issues exist:

[0005] This utility model achieves automatic feeding through a self-priming pump during use. The self-priming pump, in conjunction with a circulation pipe, circulates and agitates the coolant, ensuring uniform mixing. Furthermore, the grid blades enhance the agitation efficiency of the coolant. However, in actual use, the device draws the coolant raw materials one by one into the mixing tank via the self-priming pump. This prevents preliminary mixing of the pre-mixed coolant raw materials before drawing them out, leading to longer mixing times for subsequent processes and reduced efficiency. Therefore, an improved agitation configuration device for diamond wire cooling production is needed. Summary of the Invention

[0006] The purpose of this invention is to provide a stirring and mixing device for diamond wire cooling production, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a stirring and preparation device for diamond wire cooling production, comprising a stirring tank, a feed valve fixedly connected to the top of the stirring tank, a preparation tank fixedly connected to the top of the feed valve, a mixing and stirring mechanism provided inside the preparation tank and the stirring tank, a temperature sensing probe fixedly connected inside the stirring tank, a circulation mechanism provided outside the stirring tank, and constant temperature heaters fixedly connected to the left and right inner sides of the stirring tank;

[0008] The mixing and stirring mechanism includes a mixing component and a stirring component, wherein the stirring component is disposed inside the mixing tank;

[0009] The mixing assembly includes a motor, which is fixedly connected to the top of the mixing tank. A bevel gear is fixedly connected to the output end of the motor, and a mixing frame is fixedly connected to the bottom of the bevel gear. A fixing frame is fixedly connected to the inner side of the top of the mixing tank, and a bevel gear is rotatably connected inside the fixing frame. A rotating rod is fixedly connected to the right side of the bevel gear, and a locking post is fixedly connected to the right side of the rotating rod. A locking frame is movably connected to the outside of the locking post, and a connecting frame is fixedly connected to the right side of the locking frame. A lever is fixedly connected to the bottom of the connecting frame to facilitate initial mixing when preparing coolant raw materials, thereby improving the subsequent stirring effect.

[0010] Preferably, the first bevel gear is rotatably connected inside the fixed frame, and the first bevel gear meshes with the second bevel gear, which facilitates synchronous rotation of the second bevel gear.

[0011] Preferably, the fixed frame and the connecting frame are provided with grooves at corresponding positions, and the connecting frame is slidably connected in the grooves, which facilitates the up-and-down reciprocating movement of the connecting frame.

[0012] Preferably, the stirring assembly includes a second motor, which is fixedly connected to the top of the stirring tank. A first gear is fixedly connected to the output end of the second motor. A fixing sleeve is fixedly connected to the inner side of the top of the stirring tank. A second gear is rotatably connected inside the fixing sleeve. A stirring frame is fixedly connected to the bottom of the second gear to facilitate uniform stirring of the proportioned coolant.

[0013] Preferably, the fixing sleeve has a hole at the position corresponding to the first gear, and the first gear is rotatably connected in the hole, so as to drive the second gear to rotate synchronously.

[0014] Preferably, the circulation mechanism includes a discharge valve, which is fixedly connected to the top of the mixing tank. A control valve one is fixedly connected to the right side of the discharge valve, and a control valve two is fixedly connected to the left side of the discharge valve. A return pipe is fixedly connected to the left side of the control valve two, and a self-priming pump is fixedly connected to the top of the return pipe. A circulation pipe is fixedly connected to the top of the self-priming pump to facilitate the circulation of internal coolant, thereby improving the mixing effect.

[0015] Preferably, the circulation pipe is fixedly connected to the top of the mixing tank, and the self-priming pump is fixedly connected to the left side of the mixing tank to facilitate the extraction of coolant from inside the mixing tank.

[0016] Compared with the prior art, this utility model provides a stirring and mixing device for diamond wire cooling production, which has the following advantages:

[0017] 1. The mixing and mixing device for diamond wire cooling production, through its mixing and mixing mechanism, starts motor one when the raw materials fall into the mixing tank, causing its bevel gear one to drive the mixing frame to rotate. During the rotation of the bevel gear one, its connecting frame synchronously drives the moving plate to move. Then, as the motor one continues to rotate, it synchronously drives the moving plate to move up and down, so that the mixing frame can quickly mix the raw materials falling into the mixing tank. At the same time, the moving plate moves the raw materials at the bottom to the top, thereby further improving the mixing effect. Thus, the raw materials can be initially mixed during the raw material preparation process, thereby avoiding the need for a longer time in the subsequent mixing process.

[0018] 2. The mixing device for diamond wire cooling production, through the set circulation mechanism, opens the discharge valve, closes control valve one, opens control valve two, and starts the self-priming pump to transport the mixed raw materials from the return pipe through the circulation pipe back to the mixing tank for mixing, thereby further improving the mixing effect of the device during the mixing process. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 is a schematic diagram of the appearance structure of this utility model;

[0021] Figure 2 is a front sectional view of the present invention.

[0022] Figure 3 is a schematic diagram of the external structure of the mixing and stirring mechanism of this utility model;

[0023] Figure 4 is a schematic diagram of the unfolded structure of the hybrid component of this utility model;

[0024] Figure 5 is a schematic diagram of the external structure of the stirring assembly of this utility model;

[0025] Figure 6 is a schematic diagram of the external structure of the circulation mechanism of this utility model.

[0026] In the diagram: 1. Mixing tank; 2. Feed valve; 3. Mixing tank; 4. Mixing mechanism; 5. Temperature probe; 6. Circulation mechanism; 7. Constant temperature heater; 41. Mixing assembly; 42. Stirring assembly; 411. Motor 1; 412. Bevel gear 1; 413. Mixing frame; 414. Fixing frame; 415. Bevel gear 2; 416. Rotating rod; 417. Locking post; 418. Locking frame; 419. Connecting frame; 4110. Paddle plate; 421. Motor 2; 422. Gear 1; 423. Fixing sleeve; 424. Gear 2; 425. Stirring frame; 61. Discharge valve; 62. Control valve 1; 63. Control valve 2; 64. Return pipe; 65. Self-priming pump; 66. Circulation pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Example 1:

[0030] Based on the existing technology, this device uses a self-priming pump to draw coolant raw materials one by one into the mixing tank for mixing. However, it cannot perform preliminary mixing of the proportioned coolant raw materials before drawing them out, which makes subsequent devices require a longer mixing time and reduces their working efficiency. Please refer to Figures 1-6. This utility model provides a technical solution: a mixing and configuration device for diamond wire cooling production, including a mixing tank 1, a feed valve 2 fixedly connected to the top of the mixing tank 1, a configuration tank 3 fixedly connected to the top of the feed valve 2, a mixing and stirring mechanism 4 inside the configuration tank 3 and the mixing tank 1, a temperature sensor 5 fixedly connected inside the mixing tank 1, a circulation mechanism 6 outside the mixing tank 1, and constant temperature heaters 7 fixedly connected to the left and right inner sides of the mixing tank 1.

[0031] The mixing and stirring mechanism 4 includes a mixing component 41 and a stirring component 42, with the stirring component 42 disposed inside the mixing tank 1;

[0032] The mixing component 41 includes a motor 411, which is fixedly connected to the top of the mixing tank 3. A bevel gear 412 is fixedly connected to the output end of the motor 411. A mixing frame 413 is fixedly connected to the bottom of the bevel gear 412. A fixing frame 414 is fixedly connected to the inner side of the top of the mixing tank 3. A bevel gear 415 is rotatably connected inside the fixing frame 414. A rotating rod 416 is fixedly connected to the right side of the bevel gear 415. A locking post 417 is fixedly connected to the right side of the rotating rod 416. A locking frame 418 is movably connected to the outside of the locking post 417. A connecting frame 419 is fixedly connected to the right side of the locking frame 418. A lever 4110 is fixedly connected to the bottom of the connecting frame 419 to facilitate the initial mixing when preparing coolant raw materials, thereby improving the subsequent stirring effect.

[0033] Furthermore, bevel gear 412 is rotatably connected inside the fixed frame 414, and bevel gear 412 meshes with bevel gear 415, which facilitates synchronous rotation of bevel gear 415.

[0034] Furthermore, a groove is provided at the corresponding position of the fixed frame 414 and the connecting frame 419, and the connecting frame 419 is slidably connected in the groove, which facilitates the up-and-down reciprocating movement of the connecting frame 419.

[0035] Furthermore, the stirring assembly 42 includes a second motor 421, which is fixedly connected to the top of the stirring tank 1. A first gear 422 is fixedly connected to the output end of the second motor 421. A fixed sleeve 423 is fixedly connected to the inner side of the top of the stirring tank 1. A second gear 424 is rotatably connected inside the fixed sleeve 423. A stirring frame 425 is fixedly connected to the bottom of the second gear 424 to facilitate uniform stirring of the proportioned coolant.

[0036] Furthermore, a hole is provided at the corresponding position of the fixed sleeve 423 and the first gear 422, and the first gear 422 is rotatably connected in the hole, so as to synchronously drive the second gear 424 to rotate.

[0037] Example 2:

[0038] Based on the existing technology's need to improve mixing efficiency, please refer to Figure 6 and, in conjunction with Embodiment 1, further illustrate that the circulation mechanism 6 includes a discharge valve 61, which is fixedly connected to the top of the mixing tank 1. A control valve 62 is fixedly connected to the right side of the discharge valve 61, and a control valve 63 is fixedly connected to the left side of the discharge valve 61. A return pipe 64 is fixedly connected to the left side of the control valve 63, and a self-priming pump 65 is fixedly connected to the top of the return pipe 64. A circulation pipe 66 is fixedly connected to the top of the self-priming pump 65 to facilitate the circulation of internal coolant, thereby improving the mixing efficiency.

[0039] Furthermore, the circulation pipe 66 is fixedly connected to the top of the mixing tank 1, and the self-priming pump 65 is fixedly connected to the left side of the mixing tank 1 to facilitate the extraction of coolant from inside the mixing tank 1.

[0040] In actual operation, when the device is in use, the control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power component and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail. The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail. Furthermore, the temperature sensor 5 can feed back temperature information to the external controller (not shown in the figure). As shown, the operator can understand the actual temperature conditions during the preparation of the coolant raw materials. Simultaneously, the weighed raw materials are added to the preparation tank 3. At the same time, the mixing and stirring mechanism 4 activates motor 411 when the raw materials fall into the preparation tank 3. Motor 411 drives bevel gear 412 to rotate, which in turn drives the mixing frame 413 to rotate. During the rotation of bevel gear 412, bevel gear 415 is simultaneously driven to rotate, which in turn drives the rotating rod 416 to rotate. The rotating rod 416 then pushes the locking pin 417 to move, which in turn moves the locking frame 418. Then, the card frame 418 synchronously drives the connecting frame 419 to move downwards, causing the connecting frame 419 to synchronously drive the paddle plate 4110 to move. As the motor 411 continues to rotate, it synchronously drives the paddle plate 4110 to move up and down, allowing the mixing frame 413 to quickly stir the raw materials falling into the preparation tank 3. Simultaneously, the paddle plate 4110 pushes the raw materials at the bottom upwards, further improving the mixing effect. This allows for preliminary mixing of the raw materials during the preparation process, avoiding the need for longer mixing times in subsequent stages. After the raw materials are fully mixed in the preparation tank 3, the feed valve 2 is opened to allow the raw materials to enter the mixing block. Then, the motor 421 is started, and the motor 412... 21 drives gear 422 to rotate, which in turn drives gear 424 to rotate. Gear 424 then drives a stirring frame 425 to rotate, causing the stirring frame 425 to stir the raw materials again. During the stirring process, the discharge valve 61 is opened through the circulation mechanism 6. At this time, control valve 62 is closed and control valve 63 is opened. By starting the self-priming pump 65, the mixed raw materials are transported back to the mixing tank 1 from the return pipe 64 through the circulation pipe 66 for stirring, thereby further improving the stirring effect of the device during the stirring process. After the stirring is completed, control valve 63 is closed, and control valve 62 and discharge valve 61 are opened to remove the processed coolant from the outside of the mixing tank 1.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A stirring and mixing apparatus for diamond wire cooling production, comprising a stirring tank (1), characterized in that: A feed valve (2) is fixedly connected to the top of the mixing tank (1), and a configuration tank (3) is fixedly connected to the top of the feed valve (2). A mixing and stirring mechanism (4) is provided inside the configuration tank (3) and the mixing tank (1). A temperature sensor (5) is fixedly connected inside the mixing tank (1). A circulation mechanism (6) is provided outside the mixing tank (1). A constant temperature heater (7) is fixedly connected to the left and right inner sides of the mixing tank (1). The mixing and stirring mechanism (4) includes a mixing component (41) and a stirring component (42). The stirring component (42) is located inside the mixing tank (1). The mixing component (41) includes a motor (411), which is fixedly connected to the configuration tank (3). At the top, a bevel gear (412) is fixedly connected to the output end of the motor (411). A mixing frame (413) is fixedly connected to the bottom of the bevel gear (412). A fixed frame (414) is fixedly connected to the inner side of the top of the configuration tank (3). A bevel gear (415) is rotatably connected inside the fixed frame (414). A rotating rod (416) is fixedly connected to the right side of the bevel gear (415). A locking post (417) is fixedly connected to the right side of the rotating rod (416). A locking frame (418) is movably connected to the outside of the locking post (417). A connecting frame (419) is fixedly connected to the right side of the locking frame (418). A lever (4110) is fixedly connected to the bottom of the connecting frame (419).

2. The stirring and mixing device for diamond wire cooling production according to claim 1, characterized in that: The first bevel gear (412) is rotatably connected inside the fixed frame (414), and the first bevel gear (412) meshes with the second bevel gear (415).

3. The stirring and mixing device for diamond wire cooling production according to claim 1, characterized in that: The fixed frame (414) and the connecting frame (419) are provided with grooves at corresponding positions, and the connecting frame (419) is slidably connected in the groove.

4. The stirring and mixing device for diamond wire cooling production according to claim 1, characterized in that: The stirring assembly (42) includes a second motor (421), which is fixedly connected to the top of the stirring tank (1). A first gear (422) is fixedly connected to the output end of the second motor (421). A fixing sleeve (423) is fixedly connected to the inner side of the top of the stirring tank (1). A second gear (424) is rotatably connected inside the fixing sleeve (423). A stirring frame (425) is fixedly connected to the bottom of the second gear (424).

5. The stirring and mixing device for diamond wire cooling production according to claim 4, characterized in that: The fixing sleeve (423) has a hole at the corresponding position of the first gear (422), and the first gear (422) is rotatably connected in the hole.

6. The stirring and mixing device for diamond wire cooling production according to claim 1, characterized in that: The circulation mechanism (6) includes a discharge valve (61), which is fixedly connected to the top of the mixing tank (1). A control valve (62) is fixedly connected to the right side of the discharge valve (61), and a control valve (63) is fixedly connected to the left side of the discharge valve (61). A return pipe (64) is fixedly connected to the left side of the control valve (63). A self-priming pump (65) is fixedly connected to the top of the return pipe (64), and a circulation pipe (66) is fixedly connected to the top of the self-priming pump (65).

7. The stirring and mixing device for diamond wire cooling production according to claim 6, characterized in that: The circulation pipe (66) is fixedly connected to the top of the mixing tank (1), and the self-priming pump (65) is fixedly connected to the left side of the mixing tank (1).

Citation Information

Patent Citations

  • Diamond wire cooling liquid preparation device

    CN222534676U