Automatic synthesis device for resin sand and antistatic liquid

By designing upper and lower tanks with staggered axes and a stirring device, combined with automated control and premixing and dilution technology, the problem of low mixing efficiency of resin sand and antistatic liquid was solved, achieving a rapid and thorough mixing effect, which is suitable for resin sand and antistatic liquid with large weight.

CN224180762UActive Publication Date: 2026-05-01LIANYUNGANG ZHONGYI AVIATION MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIANYUNGANG ZHONGYI AVIATION MATERIALS
Filing Date
2025-05-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing mixing devices for resin sand and antistatic liquid have low synthesis efficiency and cannot be applied to resin sand with large weight and antistatic liquid with certain adhesion. Ordinary mixing devices cannot meet the needs of rapid synthesis.

Method used

An automated synthesis device for resin sand and antistatic liquid was designed, including an upper tank and a lower tank. The device adopts a staggered axis setting and a staggered stirring device. The device is automated by combining a viscosity sensor and a controller. The antistatic liquid is premixed and diluted, and the amount of water and antistatic liquid used is controlled by a water pump and a control valve. The stirring device is used to achieve rapid mixing.

Benefits of technology

It improves the mixing speed and efficiency of resin sand and antistatic liquid, ensuring that the two can be fully mixed, avoiding synthesis difficulties caused by adhesion, saving space and facilitating movement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic synthesis device for resin sand and antistatic liquid, which comprises a rack, an upper tank body for diluting the antistatic liquid and a lower tank body for mixing the resin sand and the antistatic liquid, the top of the upper tank body is provided with an antistatic liquid inlet, and the bottom of the upper tank body is provided with a first outlet communicated with the lower tank body; a first stirring device is mounted in the upper tank, a water storage tank is mounted at the top of the lower tank, the bottom of the water storage tank is communicated with a first inlet in the upper part of the upper tank through a water supply pipeline, and a water pump is mounted on the water supply pipeline; a stock bin for conveniently storing resin sand is arranged at the top of the lower tank body, the stock bin is communicated with the lower tank body, a second stirring device is installed in the lower tank body, and the second stirring device and the first stirring device are arranged in a staggered mode. According to the utility model, the upper tank body is additionally arranged for diluting the antistatic liquid, so that the antistatic liquid and the resin sand can be fully and quickly mixed in the later period; and the stock bin, the water storage tank and the box body are integrated on one device, so that the space is saved.
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Description

An automated synthesis device for resin sand and antistatic liquid Technical Field

[0001] This utility model relates to a synthesis device, and more particularly to an automated synthesis device for resin sand and antistatic liquid. Background Technology

[0002] When resin sand is sprayed onto the surface of an aircraft, static electricity is generated due to friction between the resin sand and the pipes. Therefore, antistatic treatment is necessary before sandblasting. The usual method for antistatic treatment of resin sand is to add an antistatic liquid and thoroughly mix the antistatic liquid with the resin sand. Although there are existing synthesis devices that can thoroughly mix two different substances, the resin sand is a heavy particle, and the antistatic liquid has a certain adhesive force, resulting in high synthesis resistance. A large stirring force is required to achieve rapid synthesis. Ordinary mixing devices are more suitable for mixing liquids with good flowability but are not suitable for resin sand and antistatic liquid, leading to low synthesis efficiency. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide an automated synthesis device for resin sand and antistatic liquid that is reasonably designed, easy to use, and has high synthesis efficiency, in order to overcome the shortcomings of the existing technology.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An automated synthesis device for resin sand and antistatic liquid is characterized in that the device includes a frame, an upper tank for diluting the antistatic liquid, and a lower tank for mixing the resin sand and the antistatic liquid. The upper tank is placed on top of the lower tank, and the axis of the upper tank is offset from the axis of the lower tank. An antistatic liquid inlet is installed on the top of the upper tank, and a first outlet communicating with the lower tank is provided at the bottom of the upper tank. A first control valve is installed at the first outlet. Rollers for easy movement are installed at the four corners of the frame, and a first stirring device is installed inside the upper tank.

[0006] A water storage tank is installed on the top of the lower tank. The bottom of the water storage tank is connected to the first inlet located on the upper part of the upper tank through a water supply pipe. A water pump is installed on the water supply pipe.

[0007] A silo for storing resin sand is provided at the top of the lower tank. The silo is connected to the lower tank. A third control valve is installed at the opening connecting the silo and the lower tank. A second stirring device is installed inside the lower tank. The second stirring device is staggered from the first stirring device. A second outlet is provided at the bottom of the lower tank. A second control valve is installed at the second outlet.

[0008] The technical problem to be solved by this utility model can also be achieved through the following technical solution: a viscosity sensor is installed on the inner wall of the upper tank, the viscosity sensor is installed in the middle and lower part of the upper tank, and a controller for controlling the water pump and the first control valve is installed on the outside of the upper tank. The controller is connected to the viscosity sensor signal to realize the automatic operation of the entire device.

[0009] The technical problem to be solved by this utility model can also be achieved by the following technical solution: the first stirring device includes a first stirring shaft and a first stirring blade mounted on the first stirring shaft. The two ends of the first stirring shaft are respectively mounted on the top and bottom of the upper tank through bearings. A first drive motor connected to the first stirring shaft is installed on the upper tank.

[0010] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the first stirring blade is a paddle-shaped blade, a spiral blade, or an anchor-shaped blade.

[0011] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the second stirring device includes a second stirring shaft and a second stirring blade mounted on the second stirring shaft. The two ends of the second stirring shaft are respectively mounted on the top and bottom of the lower tank through bearings. A rubber shovel plate that mates with the bottom surface of the lower tank is fixed on the bottom edge of the second stirring blade to facilitate shoveling up the resin sand deposited at the bottom of the lower tank and effectively avoid sedimentation. A second drive motor connected to the second stirring shaft is installed on the lower tank.

[0012] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the second stirring blade is a spiral blade or an anchor blade, which can easily stir up the resin sand at the bottom of the lower tank while ensuring a good stirring effect, and prevent the resin sand from settling to the bottom.

[0013] The technical problem to be solved by this utility model can also be achieved by the following technical solution: rollers that are easy to move are installed at the four corners of the frame, so as to facilitate the movement of the entire device.

[0014] Compared with the prior art, this utility model adds an upper tank to premix the antistatic liquid with water, thereby diluting the antistatic liquid and reducing its adhesion. This facilitates the thorough and rapid mixing of the antistatic liquid with the resin sand later. The axes of the upper tank and the lower tank are staggered, as are the first and second stirring devices, which facilitates the stacking and installation of components and saves space. The addition of a water pump and a first control valve allows for easy control of the amount of water and antistatic liquid used, and timely monitoring of the adhesion strength of the antistatic liquid. The inclusion of a silo, a water storage tank, and a container unit allows the antistatic liquid, water, and resin sand to be integrated into a single device, avoiding excessive space occupation. Attached Figure Description

[0015] Figure 1 is a structural diagram of the automated synthesis device for resin sand and antistatic liquid of the present invention.

[0016] In the diagram: 1-frame, 2-lower tank, 3-silo, 4-upper tank, 5-antistatic liquid inlet, 6-first stirring device, 7-water pump, 8-water storage tank, 9-second stirring device, 10-first control valve, 11-third control valve, 12-second control valve. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] Referring to Figure 1, an automated synthesis device for resin sand and antistatic liquid is provided. The device includes a frame 1, an upper tank 4 for diluting the antistatic liquid, and a lower tank 2 for mixing the resin sand and antistatic liquid. The upper tank 4 is placed on top of the lower tank 2. An antistatic liquid inlet 5 is installed on the top of the upper tank 4. A first outlet communicating with the lower tank is provided at the bottom of the upper tank 4. A first control valve 10 is installed at the first outlet. Rollers for easy movement are installed at the four corners of the frame 1.

[0020] A first stirring device is installed inside the upper tank 4, and a water storage tank 8 is installed on the top of the lower tank 2. The bottom of the water storage tank 8 is connected to the first inlet located on the upper part of the upper tank 4 through a water supply pipe, and a water pump 7 is installed on the water supply pipe.

[0021] A silo 3 for storing resin sand is provided at the top of the lower tank 2. The bottom of the silo 3 is connected to the lower tank 2. A third control valve 11 is installed at the opening where the silo 3 connects to the lower tank 2. A second stirring device 9 is installed inside the lower tank 2. The second stirring device 9 is staggered from the first stirring device 6. A second outlet is provided at the bottom of the lower tank 2. A second control valve 12 is installed at the second outlet. The volume of the upper tank is smaller than that of the lower tank. The center of the upper tank is staggered from the center of the lower tank. The axis of the first stirring device is collinear with the axis of the upper tank, and the axis of the second stirring device is collinear with the axis of the lower tank.

[0022] The first stirring device 6 includes a first stirring shaft and a first stirring blade mounted on the first stirring shaft. The two ends of the first stirring shaft are respectively mounted on the top and bottom of the upper tank through bearings. The first stirring blade is a paddle-shaped blade, a spiral blade, or an anchor-shaped blade. A first drive motor connected to the first stirring shaft is installed on the upper tank.

[0023] The second stirring device 9 includes a second stirring shaft and a second stirring blade mounted on the second stirring shaft. The two ends of the second stirring shaft are respectively mounted on the top and bottom of the lower tank through bearings. A rubber shovel plate that mates with the bottom surface of the lower tank is fixed to the bottom edge of the second stirring blade to facilitate stirring the resin sand on the bottom surface of the lower tank and improve the synthesis speed. The second stirring blade is a spiral blade or an anchor blade. A second drive motor connected to the second stirring shaft is installed on the lower tank.

[0024] A viscosity sensor is installed on the inner wall of the upper tank 4. The viscosity sensor is installed in the middle and lower part of the upper tank. A controller for controlling the water pump and the first control valve is installed on the outside of the upper tank. The controller is connected to the viscosity sensor signal.

[0025] During operation, the water storage tank 8 is filled with water. The antistatic liquid is poured into the upper tank 4 through the antistatic liquid inlet 5 at the top of the upper tank 4. The resin sand is poured into the hopper 3. The water pump 7 and the first drive motor are started. Water is injected into the upper tank 4 while stirring. The viscosity sensor detects the viscosity of the antistatic liquid. Once the viscosity reaches the set value, the water pump 7 and the first drive motor are turned off. Then, the first control valve 10, the third control valve 11, and the second drive motor are started to input the diluted antistatic liquid into the lower tank 2 from the first outlet. At the same time, the resin sand is input into the lower tank 2. Under the stirring of the second stirring device, the resin sand and antistatic liquid are mixed quickly while being fed. Since the antistatic liquid is pre-diluted, the resin sand and antistatic liquid will not fail to mix fully, thus improving the mixing speed and efficiency.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automated synthesis device for resin sand and antistatic liquid, characterized in that, The device includes a frame, an upper tank for diluting the antistatic liquid, and a lower tank for mixing resin sand and the antistatic liquid. The upper tank is located on top of the lower tank and has an antistatic liquid inlet at its top. The bottom of the upper tank has a first outlet communicating with the lower tank, and a first control valve is installed at the first outlet. A first stirring device is installed inside the upper tank. A water storage tank is installed on top of the lower tank, and its bottom is connected to the first inlet located on the upper part of the upper tank via a water supply pipe. A water pump is installed on the water supply pipe. A silo for storing resin sand is located on top of the lower tank, and its bottom is connected to the lower tank. A third control valve is installed at the opening connecting the silo and the lower tank. A second stirring device is installed inside the lower tank, and the second stirring device is staggered from the first stirring device. A second outlet is located at the bottom of the lower tank, and a second control valve is installed at the second outlet.

2. The automated synthesis device for resin sand and antistatic liquid according to claim 1, characterized in that, A viscosity sensor is installed on the inner wall of the upper tank. The viscosity sensor is installed in the middle and lower part of the upper tank. A controller for controlling the water pump and the first control valve is installed on the outside of the upper tank. The controller is connected to the viscosity sensor signal.

3. The automated synthesis device for resin sand and antistatic liquid according to claim 1, characterized in that, The first stirring device includes a first stirring shaft and a first stirring blade mounted on the first stirring shaft. The two ends of the first stirring shaft are respectively mounted on the top and bottom of the upper tank through bearings. A first drive motor connected to the first stirring shaft is installed on the upper tank.

4. The automated synthesis device for resin sand and antistatic liquid according to claim 3, characterized in that, The first stirring blade is a paddle-shaped blade, a spiral blade, or an anchor-shaped blade.

5. The automated synthesis device for resin sand and antistatic liquid according to claim 1, characterized in that, The second stirring device includes a second stirring shaft and a second stirring blade mounted on the second stirring shaft. The two ends of the second stirring shaft are respectively mounted on the top and bottom of the lower tank through bearings. A rubber shovel plate that mates with the bottom surface of the lower tank is fixed to the bottom edge of the second stirring blade. A second drive motor connected to the second stirring shaft is installed on the lower tank.

6. The automated synthesis device for resin sand and antistatic liquid according to claim 5, characterized in that, The second stirring blade is a spiral blade or an anchor blade.

7. The automated synthesis device for resin sand and antistatic liquid according to claim 1, characterized in that, The frame is equipped with casters at its four corners for easy movement.