Automobile gear deoiling device convenient to clean

Abstract

The utility model relates to the technical field of automobile gear machining, in particular to an automobile gear deoiling device convenient to clean, and solves the problems that in the prior art, a layer of lubricating oil needs to be attached to the outer surface to reduce oxidation of air to the outer surface of a gear during gear machining, but if the amount of the attached lubricating oil is large, the service life is short. And lubricating oil may drip on other parts due to direct assembly, and normal use of other parts is affected. An automobile gear deoiling device convenient to clean comprises a bearing frame and a mounting frame connected to the top of the bearing frame, and oil absorption sponge plates are arranged at the top of the bearing frame and the bottom of the mounting frame. Redundant lubricating oil on the surface of the gear is effectively removed through the oil absorption sponge plate, the lubricating oil is prevented from dripping to other parts, and the quality and reliability of gear assembly are improved. And the cleaning process is simplified through the quick mounting and dismounting design of the oil absorption sponge plate, and the convenience of equipment maintenance is improved.

Description

An easy-to-clean degreasing device for automotive gears Technical Field

[0001] This utility model relates to the field of automotive gear processing technology, and in particular to an easy-to-clean degreasing device for automotive gears. Background Technology

[0002] As a key component of the automotive transmission system, the performance and quality of automotive gears directly affect the vehicle's operating efficiency and service life. To ensure good wear resistance and corrosion resistance, a layer of lubricating oil is usually applied to the outer surface of the gears during processing to reduce oxidation caused by air. However, in actual production, especially in the crucial degreasing process, existing automotive gear degreasing devices have gradually revealed significant limitations.

[0003] Specifically, in the existing technology, gear processing requires the application of a layer of lubricating oil to the outer surface to reduce the oxidation of the gear surface by air. However, if there is a large amount of this applied lubricating oil, directly assembling the gear may cause the lubricating oil to drip onto other parts, which may affect the use of other parts.

[0004] Therefore, to address the shortcomings of existing technologies, we urgently need an easy-to-clean degreasing device for automotive gears. This device should be able to remove excess oil from the gear surface and be easy to clean, thereby ensuring the efficiency and quality of degreasing operations. It should also better meet the needs of modern large-scale production, providing strong support for the sustainable development of the automotive manufacturing industry. Summary of the Invention

[0005] The purpose of this invention is to provide an easy-to-clean degreasing device for automotive gears, which solves the problem that in the prior art, gear processing requires the application of a layer of lubricating oil to the outer surface to reduce oxidation of the gear surface by air. However, if there is a large amount of this applied lubricating oil, direct assembly of the gear may cause the lubricating oil to drip onto other parts, which may affect the use of other parts.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An easy-to-clean degreasing device for automotive gears includes a support bracket and a mounting bracket connected to the top of the support bracket;

[0008] The top of the support frame and the bottom of the mounting frame are both provided with oil-absorbing sponge plates, and several plug-in plates are connected to one side of the oil-absorbing sponge plates.

[0009] The bottom of the mounting frame is provided with a pressure plate, and the top of the support frame and the bottom of the pressure plate are provided with several insertion slots that are adapted to the insertion plate. The top of the pressure plate is connected to the mounting frame through a vertical lifting structure.

[0010] Preferably, the vertical lifting structure includes a lifting module mounted on the top of the mounting frame, the output end of which is connected to the top of the lower pressure plate.

[0011] Preferably, side plates are fixedly connected to both sides of the top of the support frame. Several mounting plates connected to the side plates are provided on one side of the top of the support frame, and several abutment blocks corresponding to the mounting plates are provided on the other side of the top. An adjusting screw with one end threaded through the side plate is rotatably connected to one side of the abutment block.

[0012] Preferably, a plurality of mounting holes are provided on both sides of the top of the lower pressure plate and on both sides of the bottom of the support frame, and the mounting holes are internally threaded with positioning screws that are threadedly connected to the plug-in plate.

[0013] Preferably, two inclined limiting rods are fixedly connected to one side of the mounting plate, and the two limiting rods are symmetrically arranged in a V-shape.

[0014] Preferably, one end of the adjusting screw is fixedly connected to a handle, and the outer ring of the handle has several anti-slip grooves.

[0015] This utility model has at least the following beneficial effects:

[0016] The oil-absorbing sponge plates installed at the top and bottom of the support frame and mounting bracket effectively remove excess lubricating oil from the gear surface, preventing potential negative impacts from lubricating oil dripping onto other components and improving the quality and reliability of gear assembly. The plug-in plate connected to one side of the oil-absorbing sponge plate works in conjunction with the plug-in slots on the bottom of the support frame, mounting bracket, and lower pressure plate, enabling quick installation and removal of the oil-absorbing sponge plate and greatly simplifying the cleaning process, thus improving the convenience of equipment maintenance. Furthermore, the vertical lifting structure design allows the lower pressure plate to be flexibly adjusted in height according to the specific size and shape of the gear, ensuring the uniformity and effectiveness of the degreasing process, further improving degreasing quality and work efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 is a schematic diagram of the structure of this utility model;

[0019] Figure 2 is a schematic diagram of the lower pressure plate and side plate structure of this utility model;

[0020] Figure 3 is a schematic diagram of the mounting frame and support frame of this utility model;

[0021] Figure 4 is a schematic diagram of the oil-absorbing sponge plate and plug-in plate of this utility model;

[0022] Figure 5 is a schematic diagram of the adjusting screw and the contact block structure of this utility model.

[0023] In the diagram: 1. Mounting bracket; 2. Lifting module; 3. Mounting plate; 4. Oil-absorbing sponge plate; 5. Support bracket; 6. Lower pressure plate; 7. Insertion slot; 8. Side plate; 9. Mounting hole; 10. Insertion plate; 11. Adjusting screw; 12. Abutment block; 13. Limiting rod. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. Embodiments

[0025] Please refer to Figures 1-5. An easy-to-clean degreasing device for automotive gears according to this embodiment includes a support frame 5 and a mounting bracket 1 connected to the top of the support frame 5.

[0026] Oil-absorbing sponge plates 4 are provided on the top of the support frame 5 and the bottom of the mounting frame 1. Several plug-in plates 10 are connected to one side of the oil-absorbing sponge plate 4.

[0027] The bottom of the mounting bracket 1 is provided with a lower pressure plate 6. The top of the support bracket 5 and the bottom of the lower pressure plate 6 are provided with several insertion slots 7 that are compatible with the insertion plate 10. The top of the lower pressure plate 6 is connected to the mounting bracket 1 through a vertical lifting structure.

[0028] First, prepare the support frame 5 and ensure that the mounting frame 1 is securely connected to its top. Oil-absorbing sponge plates 4 are installed on the top of the support frame 5 and the bottom of the mounting frame 1, with several plug-in plates 10 connected to one side of each oil-absorbing sponge plate 4. Next, place the gear to be degreased onto the oil-absorbing sponge plate 4 on the top of the support frame 5, ensuring full contact between the gear and the sponge plate 4 to absorb excess lubricating oil. Then, adjust the position of the lower pressure plate 6 at the bottom of the mounting frame 1 so that the oil-absorbing sponge plate 4 at its bottom also contacts the gear surface, ensuring effective degreasing on both sides of the gear. Adjust the height of the lower pressure plate 6 using a vertical lifting structure to ensure even pressure is applied to the gear surface. Several plug-in slots 7, compatible with the plug-in plates 10, are provided at the bottom of the mounting frame 1, the top of the support frame 5, and the bottom of the lower pressure plate 6, facilitating quick installation and removal of the oil-absorbing sponge plates 4 for easy cleaning or replacement. The entire process utilizes a vertical lifting structure to control the up-and-down movement of the lower pressure plate 6, effectively removing excess lubricating oil from the gear surface. Example

[0029] Please refer to Figures 1-5. This embodiment of an easy-to-clean degreasing device for automotive gears includes a vertical lifting structure comprising a lifting module 2 mounted on top of a mounting bracket 1. The output end of the lifting module 2 is connected to the top of a lower pressure plate 6. Specifically, by connecting the output end of the lifting module 2 mounted on top of the mounting bracket 1 to the top of the lower pressure plate 6, during degreasing operations, the lifting module 2 is activated, causing its output end to push the lower pressure plate 6 to move smoothly up and down, allowing the oil-absorbing sponge plate 4 to apply force evenly to the gear surface. This design not only ensures the stability of the lifting process but also improves the automation of the degreasing operation, reduces manual intervention, and achieves the effects of improving work efficiency and degreasing quality.

[0030] Several mounting holes 9 are provided on both sides of the top of the lower pressure plate 6 and both sides of the bottom of the support frame 5. The mounting holes 9 are threaded with positioning screws that are threaded to the plug-in plate 10. Specifically, by using the mounting holes 9 on both sides of the top of the lower pressure plate 6 and both sides of the bottom of the support frame 5, and the positioning screws that are threaded to the plug-in plate 10, the oil-absorbing sponge plate 4 is securely fixed to the support frame 5 or the lower pressure plate 6 during installation or removal, ensuring that the oil-absorbing sponge plate 4 will not loosen or shift during use. This design not only simplifies the process of cleaning and replacing the oil-absorbing sponge plate 4, but also enhances the stability and safety of the equipment, achieving the effect of improving maintenance convenience. Example

[0031] Please refer to Figures 1-5. This embodiment describes an easy-to-clean degreasing device for automotive gears. Side plates 8 are fixedly connected to both sides of the top of a support frame 5. Several mounting plates 3 connected to the side plates 8 are provided on one side of the top of the support frame 5, and several abutment blocks 12 corresponding to the mounting plates 3 are provided on the other side of the top. One side of each abutment block 12 is rotatably connected to an adjusting screw 11 with one end threaded through the side plate 8. Specifically, the side plates 8 fixedly connected to both sides of the top of the support frame 5, the mounting plates 3 connected to the side plates 8 on one side of the top of the support frame 5, and the abutment blocks 12 corresponding to the mounting plates 3 on the other side of the top, with the adjusting screw 11 rotatably connected to one side of each abutment block 12, allow for precise adjustment of the gear position on the support frame 5 by rotating the adjusting screw 11, ensuring full contact between the gear and the oil-absorbing sponge plate 4. This design allows the device to adapt to gears of different sizes and ensures consistent and reliable degreasing performance.

[0032] Two inclined limiting rods 13 are fixedly connected to one side of the mounting plate 3. These two limiting rods 13 are symmetrically arranged in a V-shape. Specifically, the two inclined limiting rods 13, symmetrically arranged in a V-shape, guide and limit the gear placement, ensuring the gear is accurately placed in the predetermined position and preventing uneven oil removal due to misalignment. This design not only improves the accuracy of gear placement but also enhances the overall stability and safety of the device, achieving improved oil removal accuracy and reliability.

[0033] A handle is fixedly connected to one end of the adjusting screw 11. The outer ring of the handle has several anti-slip grooves. Specifically, by using the handle to adjust the gear position, the operator can easily rotate the adjusting screw 11 through the handle. The anti-slip grooves increase grip friction and prevent slippage. This design not only improves operational convenience but also ensures accuracy and safety during adjustment, optimizing the user experience and achieving the effects of improved work efficiency and operational safety. Overall, these improvements significantly enhance the operational convenience and degreasing effect of the degreasing device for automotive gears, meeting the needs of modern large-scale production.

[0034] This solution includes the following workflow:

[0035] When degreasing automotive gears, first prepare the support bracket 5 and ensure that the mounting bracket 1 is securely connected to its top. Both the top of the support bracket 5 and the bottom of the mounting bracket 1 are equipped with oil-absorbing sponge plates 4, with several plug-in plates 10 connected to one side of each oil-absorbing sponge plate 4. Next, place the gear to be degreased onto the oil-absorbing sponge plate 4 on top of the support bracket 5, ensuring full contact between the gear and the sponge plate 4 to absorb excess lubricating oil. Then, adjust the position of the lower pressure plate 6 at the bottom of the mounting bracket 1 so that the oil-absorbing sponge plate 4 at its bottom also contacts the gear surface, ensuring effective degreasing on both sides of the gear. The lifting module 2 in the vertical lifting structure, with its output end connected to the top of the lower pressure plate 6, allows the lower pressure plate 6 to move smoothly up and down when the lifting module 2 is activated, applying force evenly to the gear surface. The bottom of the mounting bracket 1, the top of the support bracket 5, and the bottom of the lower pressure plate 6 are all provided with several insertion slots 7 that are compatible with the insertion plate 10, so as to facilitate the quick installation and removal of the oil-absorbing sponge plate 4 and make it easy to clean or replace. In addition, several mounting holes 9 are provided on both sides of the top of the lower pressure plate 6 and both sides of the bottom of the support bracket 5. The internal threads of the mounting holes 9 are connected to positioning screws that are threaded to the insertion plate 10, so as to firmly fix the oil-absorbing sponge plate 4 and ensure that it will not loosen or shift during use. Side plates 8 are fixedly connected to both sides of the top of the support bracket 5. Several mounting plates 3 connected to the side plates 8 are provided on one side of the top, and several abutment blocks 12 corresponding to the mounting plates 3 are provided on the other side of the top. One side of the abutment block 12 is rotatably connected to an adjusting screw 11 with one end threaded through the side plate 8. By rotating the adjusting screw 11, the position of the gear can be precisely adjusted to ensure that the gear is in full contact with the oil-absorbing sponge plate 4. Two inclined limiting rods 13 are fixedly connected to one side of the mounting plate 3. The two limiting rods 13 are symmetrically arranged in a V-shape, which serves as a guide and limiter, ensuring that the gear is accurately placed in the predetermined position and avoiding uneven oiling caused by misalignment. A handle is fixedly connected to one end of the adjusting screw 11. The outer ring of the handle has several anti-slip grooves, allowing the operator to easily rotate the adjusting screw 11 through the handle, increasing grip friction and preventing hand slippage.

[0036] This easy-to-clean automotive gear degreasing device offers significant benefits, effectively solving problems in existing technologies. The design of the oil-absorbing sponge plate 4 effectively removes excess lubricating oil from the gear surface, preventing potential negative impacts from oil dripping onto other components and improving the quality and reliability of gear assembly. The plug-in plate 10 connected to one side of the oil-absorbing sponge plate 4 works in conjunction with the support frame 5, the bottom of the mounting bracket 1, and the plug-in slot 7 on the lower pressure plate 6, enabling quick installation and removal of the oil-absorbing sponge plate 4 and greatly simplifying the cleaning process, thus improving the convenience of equipment maintenance. The lifting module 2 in the vertical lifting structure allows the lower pressure plate 6 to be flexibly adjusted in height according to the specific size and shape of the gear, ensuring the uniformity and effectiveness of the degreasing process and further improving degreasing quality and work efficiency. The combined design of the side plate 8, mounting plate 3, contact block 12, and adjusting screw 11 allows the equipment to adapt to gears of different sizes, ensuring consistent and reliable degreasing results. The V-shaped structure of the limiting rod 13 ensures accurate gear placement, preventing uneven oil removal due to misalignment and enhancing the overall stability and safety of the device. Finally, the handle and anti-slip groove design not only improves ease of operation but also ensures precision and safety during adjustment, optimizing the user experience and achieving both increased work efficiency and operational safety. Overall, this device significantly optimizes the gear oil removal process, reduces manual intervention, improves production efficiency, meets the needs of modern large-scale production, and provides strong support for the continued development of the automotive manufacturing industry. In particular, it provides a practical solution to the problems of incomplete oil removal and inconvenient cleaning in existing technologies, ensuring the quality and efficiency of gear processing.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An easy-to-clean degreasing device for automotive gears, characterized in that, Includes: a support frame (5) and a mounting frame (1) connected to the top of the support frame (5); the top of the support frame (5) and the bottom of the mounting frame (1) are provided with oil-absorbing sponge plates (4), and one side of the oil-absorbing sponge plates (4) is connected with several plug-in plates (10); the bottom of the mounting frame (1) is provided with a lower pressure plate (6), and the top of the support frame (5) and the bottom of the lower pressure plate (6) are provided with several plug-in slots (7) that are adapted to the plug-in plates (10), and the top of the lower pressure plate (6) is connected to the mounting frame (1) through a vertical lifting structure.

2. The easy-to-clean degreasing device for automotive gears according to claim 1, characterized in that, The vertical lifting structure includes a lifting module (2) mounted on the top of the mounting frame (1), the output end of which is connected to the top of the lower pressure plate (6).

3. The easy-to-clean degreasing device for automotive gears according to claim 1, characterized in that, The support frame (5) has side plates (8) fixedly connected to both sides of the top. The support frame (5) has several mounting plates (3) connected to the side plates (8) on one side of the top. The support frame (5) has several abutting blocks (12) corresponding to the mounting plates (3) on the other side. One side of the abutting block (12) is rotatably connected to an adjusting screw (11) with one end threaded through the side plate (8).

4. The easy-to-clean degreasing device for automotive gears according to claim 2, characterized in that, Several mounting holes (9) are provided on both sides of the top of the lower pressure plate (6) and both sides of the bottom of the support frame (5). The mounting holes (9) are threaded with positioning screws that are threaded to the plug plate (10).

5. The easy-to-clean degreasing device for automotive gears according to claim 3, characterized in that, Two inclined limiting rods (13) are fixedly connected to one side of the mounting plate (3), and the two limiting rods (13) are arranged symmetrically in a V-shape.

6. The easy-to-clean degreasing device for automotive gears according to claim 5, characterized in that, One end of the adjusting screw (11) is fixedly connected to a handle, and the outer ring of the handle is provided with several anti-slip grooves.

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