Environment-friendly cleaning device for gear machining

Abstract

The utility model discloses an environment-friendly cleaning device for gear machining in the technical field of gear machining, which comprises a base and a frame, the frame is fixedly connected to the top of the base, a cleaning pool is fixedly connected between the inner side walls of the frame, ultrasonic transducers are fixedly connected to the left side wall and the right side wall of an inner cavity of the cleaning pool, and the ultrasonic transducers are fixedly connected to the left side wall and the right side wall of the inner cavity of the cleaning pool. An electric capstan is fixedly connected to the middle of the top of an inner cavity of the frame, a steel wire rope is wound around the outer side wall of the electric capstan, a cleaning frame is fixedly connected to the tail end of the steel wire rope, first spray heads are fixedly connected to the upper sides of the left and right side walls of the inner cavity of the frame, and sliding grooves are formed in the left and right sides of the top of the inner cavity of the frame. According to the environment-friendly cleaning device for gear machining, the structural design is reasonable, the cleaning effect of the device is improved, cleaning liquid can be recycled, waste of the cleaning liquid is avoided, and the use environment friendliness of the device is improved.

Description

An environmentally friendly cleaning device for gear processing Technical Field

[0001] This utility model relates to the field of gear processing technology, specifically to an environmentally friendly gear processing cleaning device. Background Technology

[0002] Gears are mechanical components with teeth on their rims that can continuously mesh to transmit motion and power. With the development of production, the smoothness of gear operation has become important. Gears can be classified according to tooth profile, gear shape, tooth line shape, the surface on which the teeth are located, and manufacturing method. The tooth profile of a gear includes the tooth profile curve, pressure angle, tooth height, and displacement. After the gear is processed, it needs to be cleaned to remove the debris from the gear surface.

[0003] Existing cleaning devices mostly fix the gears in place and then spray water from the outside through nozzles to clean them. However, this method is inefficient and uneven, and most cleaning devices cannot recycle and reuse the cleaning fluid, resulting in a significant waste of water and making them environmentally unfriendly. Therefore, we propose an environmentally friendly cleaning device for gear processing. Summary of the Invention

[0004] The purpose of this invention is to provide an environmentally friendly gear cleaning device to solve the problems mentioned in the background art. In most existing cleaning devices, the gears are fixed in place and then water is sprayed from the outside through nozzles to clean them. However, this method has low cleaning efficiency and is not uniform enough. Furthermore, general cleaning devices cannot recycle and reuse the cleaning fluid, which wastes a lot of clean water and is not environmentally friendly.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly gear processing cleaning device, comprising a base and a frame, wherein the frame is fixedly connected to the top of the base, a cleaning tank is fixedly connected between the inner side walls of the frame, ultrasonic transducers are fixedly connected to the left and right side walls of the inner cavity of the cleaning tank, an electric winch is fixedly connected to the middle of the top of the inner cavity of the frame, a steel wire rope is wound around the outer side wall of the electric winch, a cleaning frame is fixedly connected to the end of the steel wire rope, and a first nozzle is fixedly connected to the upper side of the left and right side walls of the inner cavity of the frame. The frame has sliding grooves on both sides. A second motor is fixedly connected to the left and right side walls of the inner cavity of the sliding groove. A lead screw is fixedly connected to the end of the power output shaft of the second motor. A slider is screwed to the outer side wall of the lead screw. A second nozzle is fixedly connected to the bottom of the slider. An ultrasonic generator is fixedly connected to the lower side of the right side wall of the frame. The ultrasonic generator is electrically connected to the ultrasonic transducer through a wire. A small water tank is fixedly connected to the left side wall of the frame. A fourth water pump is fixedly connected to the top of the small water tank. The fourth water pump is connected to the first nozzle and the second nozzle through a telescopic hose.

[0006] As a further description of the above technical solution:

[0007] A large water tank is fixedly connected to the bottom right side of the base, and a first water pump is fixedly connected to the right side wall of the large water tank. The first water pump is connected to the large water tank and the cleaning pool through a pipe.

[0008] As a further description of the above technical solution:

[0009] A sedimentation tank is fixedly connected to the left side wall of the large water tank. A slag discharge pipe is fixedly connected to the lower right corner of the rear side wall of the sedimentation tank. A first valve is fixedly connected to the middle of the outer side wall of the slag discharge pipe via a flange. A connecting pipe is fixedly connected to the top of the sedimentation tank. The end of the connecting pipe passes through the base and extends to the bottom of the cleaning pool. A second valve is fixedly connected to the middle of the outer side wall of the connecting pipe via a flange.

[0010] As a further description of the above technical solution:

[0011] A filter box is fixedly connected to the upper side of the left side wall of the sedimentation tank, and a second water pump is fixedly connected to the top of the filter box. The second water pump is connected to the sedimentation tank and the filter box through a pipe, and a filter element is fixedly connected between the inner side walls of the filter box.

[0012] As a further description of the above technical solution:

[0013] A first motor is fixedly connected to the middle of the left side wall of the filter box. A rotating shaft is fixedly connected to the end of the power output shaft of the first motor. The end of the rotating shaft passes through the filter box and extends into the inner cavity of the filter box. A brush is fixedly connected to the end of the rotating shaft.

[0014] As a further description of the above technical solution:

[0015] A collection box is fixedly connected to the lower left side wall of the sedimentation tank, and a third water pump is fixedly connected to the left side wall of the collection box. The collection box is connected to the third water pump and the filter box through a pipe.

[0016] As a further description of the above technical solution:

[0017] A water distribution valve is fixedly connected to the bottom left side of the base, and the water distribution valve is connected to the small water tank and the large water tank through a pipe.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This environmentally friendly gear cleaning device involves placing gears into a cleaning frame, which is then lowered into a cleaning tank by an electric winch releasing a steel wire rope. An ultrasonic generator and transducer are then activated to perform ultrasonic cleaning on the gears in the frame, completing the initial gear cleaning. Subsequently, the electric winch winds the steel wire rope to raise the cleaning frame above the cleaning tank. A fourth water pump then delivers cleaning fluid from a small tank to the first and second nozzles, which spray the cleaning fluid onto the gears for a secondary cleaning. A second motor drives a lead screw, causing a slider to move the second nozzle, allowing it to repeatedly rinse the gears, thus improving the cleaning effect of the device.

[0020] 2. This environmentally friendly gear processing cleaning device, by opening the second valve, allows the cleaning solution from the cleaning tank to be input into the sedimentation tank through the connecting pipe. The cleaning solution then settles in the sedimentation tank, allowing some impurities to settle to the bottom. A second water pump then pumps the settled cleaning solution into a filter tank, where a filter element filters the solution, further removing impurities. Simultaneously, during filtration, a first motor drives a rotating shaft, causing brushes to clean the filter element and prevent clogging. The filtered cleaning solution then enters a collection tank through a pipe, where a third water pump pumps it to a distribution valve. The distribution valve disperses the cleaning solution into a large water tank and a small water tank, allowing the cleaning solution to be stored for later use. This allows the device to recycle the cleaning solution, avoiding waste and improving its environmental friendliness. Attached Figure Description

[0021] Figure 1 is a schematic diagram of the overall structure of an environmentally friendly gear processing cleaning device proposed in this utility model;

[0022] Figure 2 is a schematic diagram of the main structure of an environmentally friendly gear cleaning device proposed in this utility model;

[0023] Figure 3 is a schematic diagram of the main cross-sectional structure of an environmentally friendly gear processing cleaning device proposed in this utility model;

[0024] Figure 4 is a schematic diagram of the sedimentation tank structure of an environmentally friendly gear processing cleaning device proposed in this utility model;

[0025] Figure 5 is an enlarged structural schematic diagram of point A in Figure 3 of an environmentally friendly gear processing cleaning device proposed in this utility model.

[0026] In the diagram: 100, base; 110, large water tank; 111, first water pump; 120, sedimentation tank; 121, slag discharge pipe; 122, first valve; 130, connecting pipe; 131, second valve; 140, filter box; 141, second water pump; 142, filter element; 150, first motor; 151, rotating shaft; 152, brush; 160, collection box; 161, third water pump; 170, water distribution valve; 200, frame; 210, cleaning tank; 211, ultrasonic transducer; 220, electric winch; 221, wire rope; 222, cleaning frame; 230, first nozzle; 240, chute; 250, second motor; 260, lead screw; 270, slider; 271, second nozzle; 280, ultrasonic generator; 290, small water tank; 291, fourth water pump. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] This utility model provides an environmentally friendly gear processing cleaning device, which improves the cleaning effect of the device and can recycle the cleaning fluid, avoiding waste of the cleaning fluid and improving the environmental friendliness of the device. Please refer to Figures 1-5, which include a base 100 and a frame 200.

[0031] Please refer to Figures 1-4. A large water tank 110 is fixedly connected to the bottom right side of the base 100. A first water pump 111 is fixedly connected to the right side wall of the large water tank 110. The first water pump 111 is connected to the large water tank 110 and the cleaning tank 210 through a pipe. A sedimentation tank 120 is fixedly connected to the left side wall of the large water tank 110. A slag discharge pipe 121 is fixedly connected to the lower right corner of the rear side wall of the sedimentation tank 120. A first valve 122 is fixedly connected to the middle of the outer side wall of the slag discharge pipe 121 through a flange. A connecting pipe 130 is fixedly connected to the top of the sedimentation tank 120. The end of the connecting pipe 130 passes through the base 100 and extends to the bottom of the cleaning tank 210. The outer side wall of the connecting pipe 130... A second valve 131 is fixedly connected to the middle via a flange. A filter box 140 is fixedly connected to the upper side of the left side wall of the sedimentation tank 120. A second water pump 141 is fixedly connected to the top of the filter box 140. The second water pump 141 is connected to the sedimentation tank 120 and the filter box 140 via a pipe. A filter element 142 is fixedly connected between the inner side walls of the filter box 140. A first motor 150 is fixedly connected to the middle of the left side wall of the filter box 140. A rotating shaft 151 is fixedly connected to the end of the power output shaft of the first motor 150. The end of the rotating shaft 151 passes through the filter box 140 and extends into the inner cavity of the filter box 140. A brush 152 is fixedly connected to the end of the rotating shaft 151. A collection tank 160 is fixedly connected to the lower left side wall of the sedimentation tank 120. A third water pump 161 is fixedly connected to the left side wall of the collection tank 160. The collection tank 160 is connected to the third water pump 161 and the filter tank 140 through a pipe. A water distribution valve 170 is fixedly connected to the bottom left side of the base 100. The water distribution valve 170 is connected to the small water tank 290 and the large water tank 110 through a pipe. By opening the second valve 131, the cleaning liquid in the cleaning tank 210 is input into the sedimentation tank 120 through the connecting pipe 130. The cleaning liquid then settles in the sedimentation tank 120, allowing some impurities in the cleaning liquid to settle to the bottom of the sedimentation tank 120. Then, the second water pump 141... 1. The settled cleaning solution is transported to the filter box 140, where the filter element 142 filters the cleaning solution, thereby further removing impurities from the cleaning solution. At the same time, while the filter element 142 is filtering, the first motor 150 drives the rotating shaft 151 to rotate, causing the brush 152 to clean the filter element 142 and prevent it from clogging. Then, the filtered cleaning solution enters the collection box 160 through the pipeline, where the third water pump 161 transports the filtered cleaning solution to the water distribution valve 170, and the water distribution valve 170 disperses the cleaning solution into the large water tank 110 and the small water tank 290, so that the large water tank 110 and the small water tank 290 can store the cleaning solution for later use.

[0032] In summary, this allows the device to recycle the cleaning solution, avoiding waste and improving the environmental friendliness of the device.

[0033] Please refer to Figures 1, 2, 3, and 5. The frame 200 is fixedly connected to the top of the base 100. A cleaning tank 210 is fixedly connected between the inner walls of the frame 200. Ultrasonic transducers 211 are fixedly connected to the left and right side walls of the inner cavity of the cleaning tank 210. An electric winch 220 is fixedly connected to the middle of the top of the inner cavity of the frame 200. A steel wire rope 221 is wound around the outer wall of the electric winch 220. A cleaning frame 222 is fixedly connected to the end of the steel wire rope 221. A first nozzle 230 is fixedly connected to the upper side of the left and right side walls of the inner cavity of the frame 200. The inner cavity of frame 200 has sliding grooves 240 on the left and right sides of the top. A second motor 250 is fixedly connected to the left and right side walls of the inner cavity of the sliding grooves 240. A lead screw 260 is fixedly connected to the end of the power output shaft of the second motor 250. A slider 270 is screwed to the outer side wall of the lead screw 260. A second nozzle 271 is fixedly connected to the bottom of the slider 270. An ultrasonic generator 280 is fixedly connected to the lower side of the right side wall of frame 200. The ultrasonic generator 280 is electrically connected to an ultrasonic transducer 211 via a wire. The left side wall of frame 200 is fixedly connected to... A small water tank 290 is provided, and a fourth water pump 291 is fixedly connected to the top of the small water tank 290. The fourth water pump 291 is connected to the first nozzle 230 and the second nozzle 271 via a telescopic hose. By placing the gear into the cleaning frame 222 and releasing the steel wire rope 221 by the electric winch 220, the cleaning frame 222 is lowered into the cleaning pool 210. Then, the ultrasonic generator 280 and the ultrasonic transducer 211 are activated to perform ultrasonic cleaning on the gear in the cleaning frame 222, thus initially completing the gear cleaning work. Subsequently, the cleaning is performed by electric... The winch 220 winds the steel wire rope 221, raising the cleaning frame 222 above the cleaning tank 210. Then, the fourth water pump 291 delivers the cleaning fluid from the small water tank 290 to the first nozzle 230 and the second nozzle 271, allowing the first nozzle 230 and the second nozzle 271 to spray the cleaning fluid onto the gears, thus performing a secondary cleaning. The second motor 250 drives the lead screw 260 to rotate, causing the slider 270 to move the second nozzle 271, allowing the second nozzle 271 to rinse the gears back and forth.

[0034] In summary, this improves the cleaning effect of the device.

[0035] In practical use, those skilled in the art first use the first water pump 111 to transport the cleaning fluid from the large water tank 110 to the cleaning pool 210. Then, the gear is placed into the cleaning frame 222, and the electric winch 220 releases the wire rope 221, causing the cleaning frame 222 to descend into the cleaning pool 210. Next, the ultrasonic generator 280 and ultrasonic transducer 211 are activated to perform ultrasonic cleaning on the gear in the cleaning frame 222. Finally, the electric winch 220 winds the wire rope 221 to lower the gear into the cleaning pool 210. The frame 222 is raised above the cleaning tank 210. At this point, the fourth water pump 291 delivers the cleaning fluid from the small water tank 290 to the first nozzle 230 and the second nozzle 271, causing the first and second nozzles 230 and 271 to spray the cleaning fluid onto the gears, thus performing a secondary cleaning. Simultaneously, the second motor 250 drives the lead screw 260 to rotate, causing the slider 270 to move the second nozzle 271, allowing the second nozzle 271 to rinse the gears back and forth. After cleaning, the... By opening the second valve 131, the cleaning solution in the cleaning tank 210 is introduced into the sedimentation tank 120 through the connecting pipe 130. The cleaning solution then settles in the sedimentation tank 120, allowing some impurities to settle to the bottom. The second water pump 141 then pumps the settled cleaning solution to the filter tank 140, where the filter element 142 filters the cleaning solution. Simultaneously, while the filter element 142 is filtering, the first motor 150 drives the rotating shaft 151 to rotate, causing the brushes 152 to clean the filter... The filter element 142 is cleaned to prevent clogging. The filtered cleaning solution then enters the collection tank 160 through a pipe. The third water pump 161 delivers the filtered cleaning solution to the water distribution valve 170, which then distributes the cleaning solution into the large water tank 110 and the small water tank 290. The large water tank 110 and the small water tank 290 store the cleaning solution for later use. Finally, the first valve 122 is opened, allowing the slag discharge pipe 121 to discharge the impurities that have settled in the sedimentation tank 120.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An environmentally friendly cleaning device for gear processing, characterized in that: The system includes a base (100) and a frame (200). The frame (200) is fixedly connected to the top of the base (100). A cleaning tank (210) is fixedly connected between the inner walls of the frame (200). An ultrasonic transducer (211) is fixedly connected to the left and right side walls of the inner cavity of the cleaning tank (210). An electric winch (220) is fixedly connected to the middle of the top of the inner cavity of the frame (200). A steel wire rope (221) is wound around the outer wall of the electric winch (220). A cleaning frame (222) is fixedly connected to the end of the steel wire rope (221). A first nozzle (230) is fixedly connected to the upper side of the left and right side walls of the inner cavity of the frame (200). Slide grooves (240) are opened on the left and right sides of the top of the inner cavity of the frame (200). The inner cavity of the slide grooves (240) A second motor (250) is fixedly connected to the left and right side walls. A lead screw (260) is fixedly connected to the end of the power output shaft of the second motor (250). A slider (270) is screwed to the outer side wall of the lead screw (260). A second nozzle (271) is fixedly connected to the bottom of the slider (270). An ultrasonic generator (280) is fixedly connected to the lower side of the right side wall of the frame (200). The ultrasonic generator (280) is electrically connected to the ultrasonic transducer (211) through a wire. A small water tank (290) is fixedly connected to the left side wall of the frame (200). A fourth water pump (291) is fixedly connected to the top of the small water tank (290). The fourth water pump (291) is connected to the first nozzle (230) and the second nozzle (271) through a telescopic hose.

2. The environmentally friendly gear processing cleaning device according to claim 1, characterized in that: A large water tank (110) is fixedly connected to the bottom right side of the base (100), and a first water pump (111) is fixedly connected to the right side wall of the large water tank (110). The first water pump (111) is connected to the large water tank (110) and the cleaning pool (210) through a pipe.

3. The environmentally friendly gear processing cleaning device according to claim 2, characterized in that: A sedimentation tank (120) is fixedly connected to the left side wall of the large water tank (110). A slag discharge pipe (121) is fixedly connected to the lower right corner of the rear side wall of the sedimentation tank (120). A first valve (122) is fixedly connected to the middle of the outer side wall of the slag discharge pipe (121) via a flange. A connecting pipe (130) is fixedly connected to the top of the sedimentation tank (120). The end of the connecting pipe (130) passes through the base (100) and extends to the bottom of the cleaning pool (210). A second valve (131) is fixedly connected to the middle of the outer side wall of the connecting pipe (130) via a flange.

4. The environmentally friendly cleaning device for gear machining according to claim 3, characterized in that: A filter box (140) is fixedly connected to the upper side of the left side wall of the sedimentation tank (120). A second water pump (141) is fixedly connected to the top of the filter box (140). The second water pump (141) is connected to the sedimentation tank (120) and the filter box (140) through a pipe. A filter element (142) is fixedly connected between the inner side walls of the filter box (140).

5. The environmentally friendly cleaning device for gear machining according to claim 4, characterized in that: A first motor (150) is fixedly connected to the middle of the left side wall of the filter box (140). A rotating shaft (151) is fixedly connected to the end of the power output shaft of the first motor (150). The end of the rotating shaft (151) passes through the filter box (140) and extends into the inner cavity of the filter box (140). A brush (152) is fixedly connected to the end of the rotating shaft (151).

6. The environmentally friendly cleaning device for gear machining according to claim 3, characterized in that: A collection box (160) is fixedly connected to the lower side of the left side wall of the sedimentation tank (120), and a third water pump (161) is fixedly connected to the left side wall of the collection box (160). The collection box (160) is connected to the third water pump (161) and the filter box (140) through a pipe.

7. The environmentally friendly cleaning device for gear machining according to claim 1, characterized in that: A water distribution valve (170) is fixedly connected to the bottom left side of the base (100). The water distribution valve (170) is connected to the small water tank (290) and the large water tank (110) through a pipe.

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