Ultrasonic cleaning transducer mounting structure

Abstract

The utility model discloses an ultrasonic cleaning transducer installation structure which comprises an installation bottom plate, a position adjusting assembly is arranged on the installation bottom plate, a positioning seat is installed on the top of the position adjusting assembly, a positioning bearing is installed in the center of the positioning seat, an angle adjusting disc is assembled on the positioning bearing, and the angle adjusting disc is installed in a positioning groove of the positioning seat. A positioning table is arranged on the angle adjusting disc, a mounting cavity is formed in the positioning table, a limiting boss is arranged in the mounting cavity, a fixing shell is arranged at the top of the limiting boss in a matched mode, a transducer body is tightly pressed at the bottom of the fixing shell, an annular clamping groove is formed in the mounting cavity, a plurality of limiting assemblies are arranged in the annular clamping groove, and locking mechanisms are further arranged at the four corners of the positioning base. The device has the advantages that rapid positioning and clamping can be carried out, operation is simple, meanwhile, X-axis and Y-axis movement adjustment can be carried out, meanwhile, 360-degree rotation and emission angle adjustment can be carried out, and installation is convenient and fast.

Description

Technical Field

[0001] This utility model belongs to the technical field of ultrasonic cleaning equipment, and more specifically, it relates to an ultrasonic cleaning transducer installation structure. Background Technology

[0002] Currently, in the field of ultrasonic cleaning technology, the transducer is one of the core components of ultrasonic cleaning equipment. It converts electrical energy into mechanical energy, thereby generating ultrasonic waves in the cleaning fluid, and uses the cavitation effect of ultrasonic waves to clean the items being cleaned.

[0003] Currently, traditional ultrasonic cleaning transducer installation structures have many inconveniences. First, the clamping process during transducer installation is often cumbersome, consuming a lot of time and manpower, which not only reduces production efficiency but also increases equipment installation costs.

[0004] Secondly, existing installation structures lack flexibility; once installed and fixed, the position of many transducers is essentially fixed. However, in actual cleaning needs, items of different shapes and sizes may require different transducer placements at the bottom of the cleaning tank to achieve optimal cleaning results. For example, for items with complex shapes and numerous small crevices, the transducer may need to be precisely moved to a specific position and flexibly adjusted in the X and Y axes to ensure that the ultrasonic waves can effectively reach these difficult-to-clean areas.

[0005] Furthermore, in some special cleaning scenarios, the transducer may need to be able to rotate 360 ​​degrees horizontally to adjust the direction of ultrasonic wave emission, but it must not be tilted, as tilting could cause uneven propagation of ultrasonic waves in the cleaning fluid, affecting the cleaning effect. Traditional installation structures cannot meet these flexible adjustment requirements, thus limiting further improvements in the cleaning efficiency and quality of ultrasonic cleaning equipment. Utility Model Content

[0006] To address the shortcomings of existing technologies, this invention provides an ultrasonic cleaning transducer mounting structure to solve the problems mentioned in the background section.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning transducer mounting structure, comprising a mounting base plate, a position adjustment assembly on the mounting base plate, a positioning seat mounted on the top of the position adjustment assembly, the position adjustment assembly driving the positioning seat to move and adjust along the X and Y axes, a positioning bearing mounted in the center of the positioning seat, an angle adjustment disc mounted on the positioning bearing, an angle value set on the circumferential surface of the angle adjustment disc, the angle adjustment disc being installed in the positioning groove of the positioning seat, and a positioning platform mounted on the angle adjustment disc. The device has an internal mounting cavity with a limiting boss inside. A fixing shell is fitted to the top of the limiting boss and is fixed to the limiting boss with bolts. The fixing shell can be connected to the bottom of the cleaning water tank. The bottom of the fixing shell presses against the transducer body. An annular groove is provided inside the mounting cavity, and multiple limiting components are provided inside the annular groove to position the transducer body in all directions. Locking mechanisms are also provided at the four corners of the positioning seat. A positioning ring is provided outside the positioning platform, and a locking groove is provided inside the positioning ring for quick locking through the locking mechanism.

[0008] As an optional solution of this utility model, the mounting base plate is provided with U-shaped mounting holes at all four corners.

[0009] As an optional solution of this utility model, the position adjustment component includes a second adjustment block, which is fixed to the side wall of the mounting base plate in the Y-axis direction. The second adjustment block is internally threaded with a second adjustment screw head, and one end of the second adjustment screw head is provided with an adjustment slide plate. The adjustment slide plate is slidably fitted inside the mounting base plate, and a symmetrical second tension spring is provided on one side of the adjustment slide plate. The second tension spring is connected to the mounting base plate. The bottom of the positioning seat is slidably fitted inside the adjustment slide plate. A first adjustment block is provided on the side wall of the mounting base plate in the X-axis direction. The first adjustment block is internally threaded with a first adjustment screw head, and one end of the first adjustment screw head is close to the bottom of the positioning seat. A symmetrical first tension spring is provided on one side of the bottom of the positioning seat, and the first tension spring is connected to the adjustment slide plate. The positioning seat is moved slightly in the X-axis direction by the first adjustment screw head.

[0010] As an optional solution of this utility model, the limiting component includes a limiting block, which is fixed in an annular groove. A sliding hole is provided in the limiting block, and a compression spring is provided in the sliding hole. One end of the compression spring is connected to a side pressure head, which is slidably fitted in the sliding hole. One end of the side pressure head is a hemispherical surface.

[0011] As an optional solution of this utility model, a rubber ring is installed at the bottom of the mounting cavity, and the rubber ring is tightly attached to the bottom of the transducer body.

[0012] As an optional solution of this utility model, the locking mechanism includes a locking post with an opening groove inside. The opening groove is used to cooperate with a positioning ring. A locking bolt is threaded on the top of the locking post, and the locking bolt is used to quickly press the locking groove.

[0013] This utility model provides an ultrasonic cleaning transducer mounting structure, which has the following advantages:

[0014] The transducer body is quickly positioned using a retractable side pressure head to ensure overall stability. The entire unit is fixed to the bottom of the cleaning water tank via a fixed shell, making installation convenient. The positioning seat is finely adjusted along the X-axis using the first adjusting screw on the mounting base, and the adjusting slide is moved along the Y-axis using the second adjusting screw, ensuring precise positioning of the transducer body. Free rotation is possible through angle adjustment, and locking bolts are used to lock the position after rotation to the specified angle. This allows for flexible adjustment and simple operation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a front view of the present invention;

[0017] Figure 3 This is a cross-sectional view (AA) of the present invention;

[0018] Figure 4 This is a CC cross-sectional view of the present invention.

[0019] In the diagram: 1. Mounting base plate; 101. First adjusting block; 102. First adjusting screw head; 103. Second adjusting block; 104. Second adjusting screw head; 105. Positioning bearing; 106. First tension spring; 107. Second tension spring; 108. Adjusting slide plate; 2. Positioning seat; 3. Locking pin; 301. Locking bolt; 4. Fixing shell; 5. Positioning platform; 501. Positioning ring; 502. Angle adjusting disc; 503. Limiting boss; 504. Limiting block; 505. Compression spring; 506. Side pressure head; 6. Rubber ring; 7. Transducer body. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figures 1 to 4 This utility model provides a technical solution: an ultrasonic cleaning transducer mounting structure, including a mounting base plate 1, with U-shaped mounting holes at each of the four corners of the mounting base plate 1 for easy and quick installation. A position adjustment component is provided on the mounting base plate 1, and a positioning seat 2 is installed on the top of the position adjustment component. The positioning seat 2 can be moved and adjusted along the X-axis and Y-axis by the position adjustment component, which is flexible and versatile.

[0024] The position adjustment assembly includes a second adjustment block 103, which is fixed to the side wall of the mounting base plate 1 along the Y-axis. A second adjustment screw head 104 is threaded into the second adjustment block 103. One end of the second adjustment screw head 104 is provided with an adjustment slide plate 108, which slidably engages within the mounting base plate 1. Symmetrical second tension springs 107 are provided on one side of the adjustment slide plate 108, connecting to the mounting base plate 1 to ensure stable movement. Simultaneously, the bottom of the positioning seat 2 slidably engages with the adjustment... Inside the slide plate 108, a first adjusting block 101 is provided on the side wall of the mounting base plate 1 in the X-axis direction. The first adjusting block 101 is threaded with a first adjusting screw head 102. One end of the first adjusting screw head 102 is close to the bottom of the positioning seat 2. A symmetrical first tension spring 106 is provided on one side of the bottom of the positioning seat 2. The first tension spring is connected to the adjusting slide plate 108. The positioning seat 2 is moved by the first adjusting screw head 102 to make a fine adjustment movement in the X-axis. Combined with the second adjusting screw head 104, the whole is moved in the Y-axis, allowing for flexible installation.

[0025] A positioning bearing 105 is installed in the center of the positioning seat 2. An angle adjustment disc 502 is mounted on the positioning bearing 105. Angle values ​​are set on the circumference of the angle adjustment disc 502 for precise rotation. The angle adjustment disc 502 is installed in the positioning groove of the positioning seat 2. A positioning platform 5 is set on the angle adjustment disc 502. An installation cavity is set in the positioning platform 5. A limiting boss 503 is set in the installation cavity. A fixing shell 4 is fitted on the top of the limiting boss 503. The fixing shell 4 is fixed to the limiting boss 503 by bolts. It can be connected to the bottom of the cleaning water tank through the fixing shell 4. The transducer body 7 is pressed against the bottom of the fixing shell 4. An annular groove is set in the installation cavity. Multiple limiting components are set in the annular groove. The transducer body 7 is positioned in all directions through the multiple limiting components.

[0026] The limiting component includes a limiting block 504, which is fixed in an annular groove. A sliding hole is provided inside the limiting block 504, and a compression spring 505 is installed inside the sliding hole. One end of the compression spring 505 is connected to a side pressure head 506, which slides within the sliding hole. One end of the side pressure head 506 is hemispherical, facilitating the entry and rapid positioning of the transducer body 7. A rubber ring 6 is installed at the bottom of the mounting cavity, adhering tightly to the bottom of the transducer body 7 to ensure overall stability. Locking mechanisms are also provided at the four corners of the positioning seat 2. A positioning ring 501 is provided outside the positioning platform 5, with a locking groove inside. The locking mechanism enables rapid locking. The locking mechanism includes a locking post 3, with an opening groove inside. The opening groove engages with the positioning ring 501, locking the top threaded locking bolt 301. The locking bolt 301 quickly presses against the locking groove, ensuring overall stability.

[0027] The specific usage and function of this embodiment are as follows: First, the transducer body 7 is installed in the positioning platform 5, and the retractable side pressure head 506 is used for quick positioning to ensure overall stability. Then, the fixing shell 4 is installed to ensure a stable seal. The fixing shell 4 is used to fix the whole to the bottom of the cleaning water tank. The positioning seat 2 is finely adjusted by moving the first adjusting screw head 102 on the mounting base plate 1 along the X-axis, and the adjusting slide plate 108 is moved along the Y-axis by moving the second adjusting screw head 104, thereby ensuring the precise position of the transducer body 7. When it is necessary to rotate the transducer body 7, the locking bolt 301 is loosened to drive the angle adjusting plate 502 and the positioning platform 5 above to rotate. After rotating to the specified angle, the locking position is performed. The operation is flexible and simple.

[0028] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An ultrasonic cleaning transducer mounting structure, characterized in that: The system includes a mounting base plate (1), on which a position adjustment assembly is provided. A positioning seat (2) is mounted on the top of the position adjustment assembly. The positioning seat (2) is moved and adjusted along the X and Y axes by the position adjustment assembly. A positioning bearing (105) is mounted in the center of the positioning seat (2). An angle adjustment disc (502) is mounted on the positioning bearing (105). An angle value is provided on the circumferential surface of the angle adjustment disc (502). The angle adjustment disc (502) is installed in the positioning groove of the positioning seat (2). A positioning platform (5) is provided on the angle adjustment disc (502). An installation cavity is provided in the positioning platform (5). A limiting boss (503) is provided, and a fixing shell (4) is fitted on the top of the limiting boss (503). The fixing shell (4) is fixed to the limiting boss (503) by bolts. The fixing shell (4) can be connected to the bottom of the cleaning water tank. The bottom of the fixing shell (4) is pressed with the transducer body (7). An annular groove is provided in the mounting cavity. Multiple limiting components are provided in the annular groove. The transducer body (7) is positioned in all directions by multiple limiting components. Locking mechanisms are also provided at the four corners of the positioning seat (2). A positioning ring (501) is provided outside the positioning platform (5). A locking groove is provided in the positioning ring (501). The locking mechanism is used for quick locking.

2. The ultrasonic cleaning transducer mounting structure according to claim 1, characterized in that: The mounting base plate (1) has U-shaped mounting holes at each of its four corners.

3. The ultrasonic cleaning transducer mounting structure according to claim 1, characterized in that: The position adjustment assembly includes a second adjustment block (103), which is fixed to the side wall of the mounting base plate (1) in the Y-axis direction. The second adjustment block (103) has a second adjustment screw head (104) internally threaded into it. One end of the second adjustment screw head (104) is provided with an adjustment slide plate (108), which slides within the mounting base plate (1). A symmetrical second tension spring (107) is provided on one side of the adjustment slide plate (108), and the second tension spring (107) is connected to the mounting base plate (1). The positioning... The bottom of the seat (2) is slidably fitted inside the adjusting slide plate (108). A first adjusting block (101) is provided on the side wall of the mounting base plate (1) in the X-axis direction. A first adjusting screw head (102) is threadedly fitted inside the first adjusting block (101). One end of the first adjusting screw head (102) is close to the bottom of the positioning seat (2). A symmetrical first tension spring (106) is provided on one side of the bottom of the positioning seat (2). The first tension spring is connected to the adjusting slide plate (108). The positioning seat (2) is driven to make fine adjustments in the X-axis by the first adjusting screw head (102).

4. The ultrasonic cleaning transducer mounting structure according to claim 1, characterized in that: The limiting component includes a limiting block (504), which is fixed in an annular groove. A sliding hole is provided in the limiting block (504), and a compression spring (505) is provided in the sliding hole. One end of the compression spring (505) is connected to a side pressure head (506), which is slidably fitted in the sliding hole. One end of the side pressure head (506) is a hemispherical surface.

5. The ultrasonic cleaning transducer mounting structure according to claim 1, characterized in that: A rubber ring (6) is installed at the bottom of the mounting cavity, and the rubber ring (6) is attached to the bottom of the transducer body (7).

6. The ultrasonic cleaning transducer mounting structure according to claim 1, characterized in that: The locking mechanism includes a locking post (3), which has an opening groove. The opening groove is used to engage with a positioning ring (501). The top of the locking post is threaded with a locking bolt (301), which quickly presses the locking groove.

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