Segmented fan-shaped section machine cooling piping water cooling tool
By using a segmented fan-shaped section machine with cold piping and water cooling fixtures, and by connecting the original cooling water circuit with bending pipe assemblies and hose assemblies, the problems of complex and costly roller replacement in traditional methods are solved, and roller replacement and life extension are achieved without changing the cooling water circuit structure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SINOSTEEL XIAN MACHINERY
- Filing Date
- 2025-05-26
- Publication Date
- 2026-05-01
AI Technical Summary
In steel manufacturing, the replacement process of sector-shaped rollers is complex and economically inefficient. Furthermore, traditional methods require changes to the cooling inlet/outlet water path structure, making them unsuitable for replacing rollers with different structures.
A segmented fan-shaped section machine cooling piping water cooling fixture is provided. It is connected to the original cooling inlet/outlet water circuit through a bend pipe assembly and a hose assembly, so as to realize the replacement of rollers with different structures while maintaining the same cooling effect.
Without altering the cooling water circuit structure, the cost of replacing the rollers was reduced, and the service life of the rollers was extended.
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Figure CN224182033U_ABST
Abstract
Description
A segmented fan-shaped section machine cooling piping water cooling fixture Technical Field
[0001] This application relates to the field of iron and steel metallurgy technology, and in particular to a segmented fan-shaped section machine cooling piping water cooling fixture. Background Technology
[0002] In steel manufacturing, the sector section is a core component of the continuous casting machine. It is located after the support guide section and before the cutting roller table. The main function of the sector section is to pull and straighten the cast slab to reduce the bulging strain and straightening strain generated at the two boundaries of the slab shell under the static pressure of molten steel.
[0003] The fan-shaped section mainly consists of upper and lower frames supporting the continuous casting rollers, cooling devices, spraying devices, lubrication devices, etc. The rollers are in direct contact with the steel billet, and the surface temperature of the steel billet is extremely high. In order to extend the service life of the rollers, the rollers and bearings need to be water-cooled to prevent the rollers and bearings from seizing due to low cooling effect, which would cause scratches on the surface of the cast billet.
[0004] In the existing technology, the rollers on the sector section need to be replaced when the old production line is upgraded. During the upgrade, it is necessary to increase the amount of cooling water without reducing the cooling effect of the original production line, and the new rollers need to be able to cooperate with the original cooling inlet / outlet water channels to move the casting. Therefore, the traditional roller replacement process is complicated and has low economic benefits. Summary of the Invention
[0005] This application provides a segmented fan-shaped section machine cooling piping water cooling fixture, which solves the technical problems of complex processes and low economic efficiency in the transformation of old production lines for fan-shaped sections in the prior art. It realizes the technical effect of replacing the rollers on the fan-shaped section without changing the original cooling inlet / outlet water path when transforming old production lines.
[0006] To achieve the above objectives, this application provides the following technical solution:
[0007] In a first aspect, embodiments of this application provide a segmented fan-shaped segment machine cold piping water-cooling fixture, including a frame, roller assemblies, and a main water channel. The roller assemblies have seat block assemblies spaced at intervals along their axial length, and the roller assemblies are connected to the frame via the seat block assemblies. The segmented fan-shaped segment machine cold piping water-cooling fixture further includes roller cooling water channel assemblies and bearing cooling water channel assemblies. The roller assemblies have a segmented structure, including a first roller, a second roller, a third roller, and a fourth roller. Each roller assembly has an internal water channel. The seat block assemblies include multiple connector seats and multiple bearing seats. Each seat block assembly has a corresponding water receiving plate at its lower end. The seat block assemblies are connected to the roller assemblies via the water receiving plates. One end of the first roller has a roller rotary joint, and the other end is connected to one end of the second roller via a bearing seat. The second roller... The other end is provided with the roller rotary joint; one end of the third roller is provided with the roller rotary joint, and the other end is connected to one end of the fourth roller through the bearing seat; the other end of the fourth roller is provided with the roller rotary joint; the roller rotary joint is connected to the frame through the joint seat block; the bearing seat is connected to the frame through the bearing seat block; the roller cooling water circuit assembly includes a first water circuit assembly and a second water circuit assembly, one end of the first water circuit assembly is connected to the main water circuit, and the other end is connected to the internal water circuit of the first roller and the internal water circuit of the second roller; one end of the second water circuit assembly is connected to the main water circuit, and the other end is connected to the internal water circuit of the third roller and the internal water circuit of the fourth roller; one end of the bearing cooling water circuit assembly is connected to the main water circuit, and the other end is connected to the bearing seat through the internal water circuit of the bearing seat.
[0008] In conjunction with the first aspect, in one possible implementation, each of the seat block assemblies is provided with a seat block water channel, and each of the roller rotary joints is provided with a joint water channel.
[0009] In conjunction with the first possible implementation of the first aspect, in the second possible implementation, the first water circuit assembly includes a first inlet pipe, a first flexible hose, and a first return bend; one end of the first inlet pipe is connected to the main water circuit, and the other end of the first inlet pipe is connected to the internal water circuit of the second roller through the seat block water circuit and the connector water circuit; the internal water circuit of the second roller is connected to the internal water circuit of the first roller; the internal water circuit of the first roller is connected to one end of the first flexible hose through the connector water circuit; and the other end of the first flexible hose is connected to the main water circuit through the first return bend.
[0010] In conjunction with the first possible implementation of the first aspect, in the third possible implementation, the second water circuit assembly includes a second inlet pipe, a second flexible hose, and a second return bend; one end of the second inlet pipe is connected to the main water circuit, and the other end of the second inlet pipe is connected to the internal water circuit of the third roller through the seat block water circuit and the connector water circuit; the internal water circuit of the third roller is connected to the internal water circuit of the fourth roller; the internal water circuit of the fourth roller is connected to one end of the second flexible hose through the connector water circuit; and the other end of the second flexible hose is connected to the main water circuit through the second return bend.
[0011] In conjunction with the first aspect, in the fourth possible implementation, the bearing cooling water circuit assembly includes a bearing cooling water inlet pipe, a bearing cooling water outlet pipe, and multiple internal bearing water circuits; one end of the bearing cooling water inlet pipe is connected to the main water circuit, and the other end is connected to one end of multiple internal bearing water circuits, the other end of each of the multiple internal bearing water circuits is connected to one end of the bearing cooling water outlet pipe, and the other end of the bearing cooling water outlet pipe is connected to the main water circuit.
[0012] In conjunction with the fourth possible implementation of the first aspect, in the fifth possible implementation, the internal water passage of the bearing is located inside the bearing housing, and the internal water passage of the bearing is located around the periphery of the bearing.
[0013] In conjunction with the first aspect, in the sixth possible implementation, the roller rotary joint connected to the second roller is arranged opposite to the roller rotary joint connected to the third roller, and the water channels of the joints inside the two roller rotary joints are not interconnected.
[0014] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
[0015] This application solves the technical problem that traditional fan-shaped sections cannot replace rollers of different structures without changing the frame's inlet / outlet water structure by connecting them to the original cooling inlet / outlet water channels of the fan-shaped section through a bend pipe assembly and a hose assembly without changing the positions of the cooling inlet and outlet water channels. This achieves the technical effect of reducing costs and increasing the service life of the rollers in the fan-shaped section without reducing the cooling effect. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments of this application or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 is a structural diagram of a segmented sector-shaped section machine cooling piping water cooling fixture provided in an embodiment of this application;
[0018] Figure 2 is a structural diagram of the roller cooling water channel provided in an embodiment of this application;
[0019] Figure 3 is a structural diagram of the bearing cooling water circuit provided in an embodiment of this application;
[0020] Figure 4 is a top view of the bearing cooling water circuit provided in the embodiment of this application;
[0021] Figure 5 is an internal structural diagram of the bearing housing provided in an embodiment of this application;
[0022] Figure 6 is a structural diagram of a conventional sector-shaped water-cooling fixture provided in an embodiment of this application;
[0023] Figure 7 is a cross-sectional view of AA in Figure 6 provided in an embodiment of this application;
[0024] Figure 8 is a structural diagram of the internal water channel of the roller of the conventional fan-shaped water-cooled tooling provided in the embodiment of this application.
[0025] Reference numerals in the attached drawings: 1-Frame; 2-Main water passage; 31-First roller; 32-Second roller; 33-Third roller; 34-Fourth roller; 41-Joint seat block; 42-Bearing seat block; 5-Water receiving plate; 6-Roller rotary joint; 7-Bearing seat; 71-Bearing cooling water inlet pipe; 72-Bearing cooling water outlet pipe; 73-Bearing; 74-Bearing internal water passage; 81-First water inlet pipe; 82-First flexible hose; 83-First loop bend; 91-Second water inlet pipe; 92-Second flexible hose; 93-Second loop bend. Detailed Implementation
[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0027] Figures 1 to 5 show the structural diagrams of a segmented fan-shaped section cooling pipe water-cooling fixture provided in an embodiment of this application. As shown, the fixture includes a frame 1, a roller assembly, and a main water channel 2, wherein the main water channel 2 is installed inside the frame 1. The roller assembly is placed horizontally, and multiple seat block assemblies are spaced apart along the circumference of the roller assembly in the axial direction. The roller assembly is connected to the frame 1 through the multiple seat block assemblies.
[0028] The lower part of the multiple seat block assemblies is provided with water receiving plates 5, and the seat block assemblies are connected to the corresponding roller assemblies through the water receiving plates 5. The upper part of the multiple seat block assemblies is fixedly connected to the frame 1.
[0029] The roller assembly has a segmented structure, including a first roller 31, a second roller 32, a third roller 33, and a fourth roller 34. Each roller has an internal water channel for cooling water to be introduced, thereby cooling the roller.
[0030] It should be noted that the internal water channel of the roller assembly is not limited to the style shown in Figure 2, but may have other styles. In this embodiment, the internal water channel of the roller is only illustrated based on Figure 2, and is not limited to this style.
[0031] As shown in Figure 1, in the roller assembly, one end of the first roller 31 is provided with a roller rotary joint 6, and the other end is connected to one end of the second roller 32 through a bearing seat 7. The other end of the second roller 32 is provided with a roller rotary joint 6.
[0032] One end of the third roller 33 is provided with a roller rotary joint 6, and the other end is connected to one end of the fourth roller 34 through a bearing seat 7. The other end of the fourth roller 34 is provided with a roller rotary joint 6.
[0033] The seat block assembly includes a joint seat block 41 and a bearing seat block 42. The lower end of the joint seat block 41 is connected to the roller rotary joint 6, and the upper end is fixedly connected to the frame 1. The lower end of the bearing seat block 42 is connected to the bearing seat 7, and the upper end is fixedly connected to the frame 1.
[0034] In this embodiment of the application, the segmented fan-shaped section machine cooling piping water cooling fixture also includes a roller cooling water circuit assembly and a bearing cooling water assembly.
[0035] The roller cooling water circuit assembly includes a first water circuit assembly and a second water circuit assembly.
[0036] Specifically, one end of the first water channel assembly is connected to the main water channel 2, and the other end is connected to the internal water channel of the first roller 31 and the internal water channel of the second roller 32. The first water channel assembly is used to cool the first roller 31 and the second roller 32.
[0037] One end of the second water channel assembly is connected to the main water channel 2, and the other end is connected to the internal water channels of the third roller 33 and the fourth roller 34. The second water channel assembly is used to cool the third roller 33 and the fourth roller 34.
[0038] One end of the bearing 73 cooling water circuit assembly is connected to the main water circuit 2, and the other end is connected to the bearing housing 7 through the internal water circuit of the bearing housing 7.
[0039] This application embodiment solves the technical problem of traditional sector sections where it is difficult to replace rollers of different structures without changing the original cooling water inlet / outlet structure, by adding two sets of cooling water components connected to the original cooling water inlet / outlet of the sector section. This achieves the technical effect of reducing the cooling cost of rollers and bearings, increasing the service life of the rollers in the sector section, and enabling the sector section to cool each section of rollers.
[0040] Specifically, each seat block assembly has a seat block water channel inside, and each roller rotary joint 6 has a joint water channel inside.
[0041] Meanwhile, the roller rotary joint 6 connected to the second roller 32 is set opposite to the roller rotary joint 6 connected to the third roller 33, and the back is fixed. The water channels inside the roller rotary joints 6 of the two rollers are not interconnected.
[0042] In this embodiment, the first water circuit component includes a first inlet pipe 81, a first flexible hose 82, and a first return bend 83.
[0043] One end of the first water inlet pipe 81 is connected to the main water passage 2, and the other end is connected to the joint water passage of the roller rotary joint 6 through the seat block water passage. The other end of the joint water passage is connected to the internal water passage of the second roller 32.
[0044] The internal water passage of the second roller 32 is connected to the internal water passage of the first roller 31. The internal water passage of the first roller 31 is connected to one end of the first hose 82 through the connector water passage. The other end of the first hose 82 is connected to the main water passage 2 through the first loop bend 83.
[0045] The second water circuit assembly includes a second inlet pipe 91, a second hose 92, and a second return bend 93.
[0046] One end of the second water inlet pipe 91 is connected to the main water channel 2, and the other end of the second water inlet pipe 91 is connected to the internal water channel of the third roller 33 through the seat block water channel and the connector water channel. The internal water channel of the third roller 33 is connected to the internal water channel of the fourth roller 34, and the internal water channel of the fourth roller 34 is connected to one end of the second flexible hose 92. The other end of the second flexible hose 92 is connected to the main water channel 2 through the second circuit bend pipe 93.
[0047] As shown in Figures 3 to 5, in the embodiments of this application, the bearing cooling water circuit assembly includes a bearing cooling water inlet pipe 71, a bearing cooling water outlet pipe 72, and multiple internal bearing water circuits.
[0048] One end of the bearing cooling water inlet pipe 71 is connected to the main water passage 2, and the other end of the bearing cooling water inlet pipe 71 is connected to the water inlet of the internal water passage of the bearing in multiple bearing housings 7. After the internal water passage of the bearing wraps around the circumference of the bearing 73, the water outlet of the internal water passage of the bearing is connected to one end of the bearing cooling water outlet pipe 72, and the other end of the bearing cooling water outlet pipe 72 is connected to the main water passage 2.
[0049] The bearing cooling water circuit assembly is used in conjunction with the main water circuit 2 to cool the bearing 73.
[0050] For example, the internal water channels of the roller are separated from the bearing cooling water channels.
[0051] Meanwhile, the water receiving plate 5 mentioned in the embodiments of this application is a detachable structure that can be disassembled according to user needs.
[0052] Figures 6 to 8 show the structural diagrams of a traditional sector-shaped section water-cooled fixture. In the traditional sector-shaped section machine cooling piping water-cooled fixture, the cooling process for the rollers is as follows:
[0053] Cooling water enters the leftmost seat block (equivalent to the connector seat block 41 in this application) connected to the roller assembly from the roller cooling inlet in the main water channel 2. Then, it directly enters the internal water channel of the roller rotary joint 6 through the internal water channel of the leftmost seat block. The roller rotary joint 6 is directly connected to the roller assembly. The internal water channel of the roller rotary joint 6 is connected to the internal water channel of the roller assembly. The other end of the internal water channel of the roller assembly is connected to the rightmost roller rotary joint 6. The rightmost roller rotary joint 6 is connected to the roller cooling water return end through the rightmost seat block.
[0054] During the cooling process of bearing 73, bearing cooling water enters the left end block of frame 1 (equivalent to bearing block 42 in this embodiment) through the main water channel and bearing cooling water inlet. It then enters the roller bearing seat 7 through the water channel inside the block and the water receiving plate 5. Finally, it circulates through the water channel inside the roller to the right end block (equivalent to bearing block 42 in this embodiment) and returns to the bearing cooling return end of the main water channel, thereby achieving the purpose of cooling bearing 73.
[0055] Traditional fan-shaped section machine cooling piping water cooling fixtures can only be used in the cooling water circuit of the old structure rollers. When replacing the rollers with the new structure, the cooling water circuit of the entire frame 1 needs to be replaced, which is too costly.
[0056] Therefore, this application employs a fan-shaped section cooling piping water-cooling fixture applicable to both segmented and non-segmented rollers.
[0057] As shown in Figure 2, in this embodiment, the flow path of the cooling water on the left is as follows:
[0058] The cooling water in the main water channel 2 is guided through the first water inlet pipe 81 to the water channel of the leftmost connector block 41 below the frame 1. Since the water channel of the leftmost connector block 41 is connected to the water channel of the middle connector block 41 near the second roller 32, the cooling water flows from the water channel of the leftmost connector block 41 into the water channel of the middle connector block 41 connected to the second roller 32.
[0059] The connector seat block 41, located near the second roller 32, is connected to the internal water channel of the roller rotary joint 6. The roller rotary joint 6 is also connected to the internal water channel of the second roller 32. Therefore, cooling water flows from the internal water channel of the connector seat block 41 through the internal water channel of the roller rotary joint 6 and into the internal water channel of the second roller 32, completing the cooling process for the second roller 32.
[0060] Then, cooling water flows from the internal water passage of the second roller 32 into the internal water passage of the first roller 31. The other end of the internal water passage of the first roller 31 is connected to one end of the joint water passage of the other roller rotary joint 6. The cooling water flows through the internal water passage of the first roller 31 into the joint water passage of the roller rotary joint 6, completing the cooling process of the first roller 31.
[0061] Afterwards, the cooling water flows back into the main water channel 2 through the first hose 82 and the first loop bend 83, completing the cooling process for the left end roller assembly.
[0062] Similar to the cooling process of the left roller assembly, the cooling methods for the third roller 33 and the fourth roller 34 in the right roller assembly are the same, and will not be described in detail here.
[0063] The cooling method for bearing 73 includes: bearing cooling water enters bearing cooling inlet pipe 71 from the main water channel. Bearing cooling inlet pipe 71 is connected to the inlet of the internal water channel of the bearing through the seat block water channel of bearing seat block 42. Therefore, bearing cooling water enters the internal water channel of the bearing. Simultaneously, under pressure, the bearing cooling water flows around the circumference of bearing 73 once and then flows out from bearing cooling outlet pipe 72, passing through the seat block water channel of bearing seat block 42 and flowing into the main water channel, thus completing the cooling of bearing 73 and bearing seat 7. In traditional fan-shaped section machine cooling piping water cooling fixtures, the positions of the main water channel inlet and return of the fan-shaped section are fixed. This embodiment adds a first water channel component and a second water channel component, combining a new structure to complete the internal water circulation during roller assembly. This allows for cooling of the segmented rollers and bearing seat without replacing the frame when the roller assembly form changes.
[0064] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.
[0065] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of this application.
Claims
1. A segmented fan-shaped section machine cooling piping water-cooling fixture, comprising a frame (1), a roller assembly and a main water channel (2), wherein the roller assembly is provided with seat block assemblies spaced apart along its axial length, and the roller assembly is connected to the frame (1) through the seat block assemblies, characterized in that, It also includes a roller cooling water channel assembly and a bearing cooling water channel assembly; the roller assembly is a segmented structure, and the roller assembly includes a first roller (31), a second roller (32), a third roller (33), and a fourth roller (34); the roller assembly is provided with an internal water channel; the seat block assembly includes multiple joint seat blocks (41) and multiple bearing seat blocks (42); the lower end of the seat block assembly is provided with a water receiving plate (5); the seat block assembly is connected to the roller assembly through the water receiving plate (5); one end of the first roller (31) is provided with a roller rotary joint (6), and the other end is connected to one end of the second roller (32) through a bearing seat (7); the other end of the second roller (32) is provided with the roller rotary joint (6); one end of the third roller (33) is provided with the roller rotary joint (6), and the other end is connected to one end of the fourth roller (34) through the bearing seat (7). The bearing housing (7) is connected; the other end of the fourth roller (34) is provided with the roller rotary joint (6); the roller rotary joint (6) is connected to the frame (1) through the joint seat block (41); the bearing housing (7) is connected to the frame (1) through the bearing seat block (42); the roller cooling water circuit assembly includes a first water circuit assembly and a second water circuit assembly, one end of the first water circuit assembly is connected to the main water circuit (2), and the other end is connected to the internal water circuit of the first roller (31) and the internal water circuit of the second roller (32); one end of the second water circuit assembly is connected to the main water circuit (2), and the other end is connected to the internal water circuit of the third roller (33) and the internal water circuit of the fourth roller (34); one end of the bearing cooling water circuit assembly is connected to the main water circuit (2), and the other end is connected to the bearing housing (7) through the internal water circuit of the bearing housing (7).
2. The segmented sector-shaped section machine cooling piping water cooling fixture according to claim 1, characterized in that, Each of the seat block assemblies is provided with a seat block water channel, and each of the roller rotary joints (6) is provided with a joint water channel.
3. The segmented sector-shaped section machine cooling piping water cooling fixture according to claim 2, characterized in that, The first water circuit assembly includes a first inlet pipe (81), a first hose (82), and a first return bend (83); one end of the first inlet pipe (81) is connected to the main water circuit (2), and the other end of the first inlet pipe (81) is connected to the internal water circuit of the second roller (32) through the seat block water circuit and the connector water circuit; the internal water circuit of the second roller (32) is connected to the internal water circuit of the first roller (31); the internal water circuit of the first roller (31) is connected to one end of the first hose (82) through the connector water circuit; the other end of the first hose (82) is connected to the main water circuit (2) through the first return bend (83).
4. The segmented sector-shaped section machine cooling piping water cooling fixture according to claim 2, characterized in that, The second water circuit assembly includes a second inlet pipe (91), a second hose (92), and a second loop bend (93); one end of the second inlet pipe (91) is connected to the main water circuit (2), and the other end of the second inlet pipe (91) is connected to the internal water circuit of the third roller (33) through the seat block water circuit and the connector water circuit; the internal water circuit of the third roller (33) is connected to the internal water circuit of the fourth roller (34); the internal water circuit of the fourth roller (34) is connected to one end of the second hose (92) through the connector water circuit; the other end of the second hose (92) is connected to the main water circuit (2) through the second loop bend (93).
5. The segmented sector-shaped section machine cooling piping water cooling fixture according to claim 1, characterized in that, The bearing cooling water circuit assembly includes a bearing cooling water inlet pipe (71), a bearing cooling water outlet pipe (72), and multiple internal bearing water circuits; one end of the bearing cooling water inlet pipe (71) is connected to the main water circuit (2), and the other end is connected to one end of multiple internal bearing water circuits, the other end of each of the multiple internal bearing water circuits is connected to one end of the bearing cooling water outlet pipe (72), and the other end of the bearing cooling water outlet pipe (72) is connected to the main water circuit (2).
6. The segmented sector-shaped section machine cooling piping water cooling fixture according to claim 5, characterized in that, The internal water passage of the bearing is located inside the bearing housing (7) and is located around the bearing (73).
7. The segmented sector-shaped section machine cooling piping water cooling fixture according to claim 1, characterized in that, The roller rotary joint (6) connected to the second roller (32) is arranged opposite to the roller rotary joint (6) connected to the third roller (33), and the water channels inside the two roller rotary joints (6) are not interconnected.