Fluidized solidified soil preparation device
By integrating static mixing components and an automated control fluidized solidified soil preparation device, the problems of poor mixing quality and low efficiency in existing technologies have been solved, achieving efficient and uniform fluidized solidified soil preparation and construction, and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA CONSTR SCI & IND CORP LTD
- Filing Date
- 2025-03-21
- Publication Date
- 2026-05-01
AI Technical Summary
In the existing process of preparing fluidized solidified soil, the mixing quality is poor, the preparation efficiency is low, the economy is poor, and the mixing on the construction site is uneven, making it difficult to ensure the performance stability of the material.
A fluidized solidified soil preparation device is provided, which integrates a static mixing component, a slurry treatment and conveying component, a solidifying agent storage and mixing component, and a pumping system. The device achieves automated mixing and flow control of slurry and solidifying agent through a dynamic controller and monitoring elements to ensure uniform mixing, and improves conveying efficiency by cutting the fluidized solidified soil through a cutting mechanism.
It achieves efficient mixing and uniform transportation of fluidized solidified soil, improves construction convenience, reduces construction costs, and ensures material quality stability and construction efficiency.
Smart Images
Figure CN224183371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction equipment technology, specifically to a fluidized solidified soil preparation device. Background Technology
[0002] Flowable fill is a backfill material widely used in engineering construction. It has the advantages of strong fluidity, good self-compacting properties, and convenient construction. It is often used for backfilling foundation pits and trenches, backfilling pipe trenches, filling underground cavities, roadbed repair, and foundation treatment.
[0003] In existing technologies, fluidized bed solidified soil is typically prepared centrally at specialized concrete mixing plants or temporary preparation sites, and then transported to the construction site by truck. At the construction site, the fluidized bed solidified soil needs to be transferred from the truck to the target construction location, usually using a combination of manual and mechanical operations. The construction site is equipped with open mixing tanks or simple mixing vessels, where cement slurry, curing agent, and water are manually added and mixed according to proportions. This mixing process relies heavily on worker experience, making it difficult to guarantee the uniformity and performance stability of the materials. The mixed material is then transported to the construction site via a single pumping device. This pumping system has a simple structure and lacks a secondary mixing function for material homogenization, leading to segregation during transport.
[0004] Currently, the existing preparation process for fluidized solidified soil results in poor mixing quality, low preparation and construction efficiency, and poor environmental and economic benefits. Utility Model Content
[0005] In view of this, the present invention provides a fluidized solidified soil preparation device to solve the problems of poor mixing quality, low preparation efficiency and poor economy in the preparation of fluidized solidified soil in the prior art.
[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:
[0007] This utility model provides a device for preparing fluidized solidified soil, comprising: a static mixing component, a slurry treatment and conveying component, a curing agent storage and mixing component, and a pumping system; the static mixing component includes a mixing cylinder, the mixing cylinder having a mixing chamber and a first inlet, a second inlet, and a first outlet communicating with the mixing chamber; the slurry treatment and conveying component is connected to the first inlet to be adapted to convey slurry into the mixing chamber; the curing agent storage and mixing component is connected to the second inlet to be adapted to convey the curing agent into the mixing chamber, the slurry and the curing agent are mixed in the mixing chamber to form fluidized solidified soil; the pumping system is connected to the first outlet to be adapted to transport the mixed fluidized solidified soil to the construction location.
[0008] It has the following advantages:
[0009] The mud treatment and conveying assembly is used for storing and conveying mud, while the curing agent storage and mixing assembly is used for storing and conveying curing agent. By connecting these assemblies to the first and second inlets of the mixing cylinder, respectively, the mud and curing agent are conveyed to the mixing chamber for mixing. A pumping system is connected to the first outlet of the mixing cylinder to transport the mixed fluidized solidified soil to the construction site, thus achieving efficient construction operations. This fluidized solidified soil preparation device features an integrated design to improve construction convenience. The static mixing assembly achieves efficient mixing of mud and curing agent, ensuring mixing quality and reducing construction costs.
[0010] According to some embodiments of the present invention, the mud treatment and conveying assembly includes a mud storage tank and a mud conveying pump. The mud storage tank is connected to the first inlet through the mud conveying pump. The mud storage tank is used to store waste mud from the construction site. The mud conveying pump is adapted to convey the waste mud to the mixing chamber.
[0011] According to some embodiments of the present invention, the curing agent storage and stirring assembly includes a curing agent storage tank, a curing agent delivery pump, and a stirring tank. The inlet end of the curing agent delivery pump is connected to the curing agent storage tank, the output end of the curing agent delivery pump is connected to the inlet of the stirring tank, and the stirring tank is connected to the second inlet.
[0012] According to some embodiments of the present invention, the static mixing component includes a dynamic controller, which is disposed on the mixing cylinder. The mud conveying pump and the curing agent conveying pump are both communicatively connected to the dynamic controller. The dynamic controller is adapted to control the conveying power of the mud conveying pump and the curing agent conveying pump to control the flow rate of the mud and the curing agent entering the mixing chamber.
[0013] According to some embodiments of the present invention, the static mixing assembly is provided with a monitoring element, which is disposed in the mixing chamber. The monitoring element is adapted to monitor the segregation rate parameter of the fluidized solidified soil at the first outlet. The monitoring element is communicatively connected to the dynamic controller, which receives the segregation rate parameter to control the output power of the mud delivery pump and the solidifying agent delivery pump.
[0014] According to some embodiments of the present invention, the static mixing assembly further includes a mixer, which includes a rotating shaft disposed within the mixing chamber and mixing blades rotating with the rotating shaft, the mixing blades being in a continuous spiral shape.
[0015] According to some embodiments of the present invention, the mixer further includes a driving component disposed on the mixing cylinder, the output end of the driving component being connected to the rotating shaft for transmission, the driving component being communicatively connected to the dynamic controller, and the dynamic controller controlling the driving component to drive the rotating shaft to rotate.
[0016] According to some embodiments of the present invention, the driving component is located at the first outlet, and the static mixing component further includes a cutting mechanism. The cutting mechanism is detachably connected to the driving component via a connecting flange. The cutting mechanism includes a port clamp and a cutting element disposed within the port clamp. The cutting element is adapted to divide the fluidized solidified soil into multiple liquid columns.
[0017] According to some embodiments of the present invention, the monitoring element is inserted through the port clamp along the flow direction of the fluidized solidified soil, and the monitoring element is located at the rear end of the cutting piece.
[0018] According to some embodiments of this utility model, the cutting element is a mesh structure, the mesh has an 18-20 mesh, and the mesh is in the form of round holes, square holes or diamond-shaped holes. Attached Figure Description
[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of the fluidized solidified soil preparation device provided in some embodiments of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of a static mixing component provided in some embodiments of the present invention.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Static mixing assembly; 11. Mixing cylinder; 111. First inlet; 112. Second inlet; 113. First outlet; 114. Mixing chamber; 12. Mixer; 121. Rotating shaft; 122. Mixing blades; 123. Drive unit; 13. Dynamic controller; 131. Monitoring element; 14. Cutting mechanism; 141. Port clamp; 142. Cutting component; 2. Slurry treatment and conveying assembly; 21. Slurry storage tank; 22. Slurry conveying pump; 3. Curing agent storage and mixing assembly; 31. Curing agent storage tank; 32. Curing agent conveying pump; 33. Mixing tank. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0028] Reference Figure 1 and Figure 2As shown, this utility model provides a fluidized solidified soil preparation device, including: a static mixing component 1, a slurry treatment and conveying component 2, a curing agent storage and mixing component 3, and a pumping system; the static mixing component 1 includes a mixing cylinder 11, the mixing cylinder 11 is provided with a mixing chamber 114 and a first inlet 111, a second inlet 112, and a first outlet 113 communicating with the mixing chamber 114; the slurry treatment and conveying component 2 is connected to the first inlet 111 to facilitate conveying slurry into the mixing chamber 114; the curing agent storage and mixing component 3 is connected to the second inlet 112 to facilitate conveying curing agent into the mixing chamber 114, and the slurry and curing agent are mixed in the mixing chamber 114 to form fluidized solidified soil; the pumping system is connected to the first outlet 113 to facilitate conveying the mixed fluidized solidified soil to the construction location.
[0029] Specifically, the mud treatment and conveying assembly is used for the storage and conveying of mud, and the curing agent storage and mixing assembly 3 is used for the storage and conveying of curing agent. By connecting the mud treatment and conveying assembly and the curing agent storage and mixing assembly 3 to the first inlet 111 and the second inlet 112 of the mixing cylinder 11 respectively, the mud and curing agent are conveyed to the mixing chamber 114 for mixing. The pumping system is connected to the first outlet 113 of the mixing cylinder 11 to transport the mixed fluidized solidified soil to the construction location, thereby achieving efficient construction operations. This fluidized solidified soil preparation device achieves integrated design to improve construction convenience. The static mixing assembly 1 achieves efficient mixing of mud and curing agent, thereby ensuring mixing quality and reducing construction costs.
[0030] In some embodiments of this utility model, the mud treatment and conveying assembly 2 includes a mud storage tank 21 and a mud conveying pump 22. The mud storage tank 21 is connected to the first inlet 111 through the mud conveying pump 22. The mud storage tank 21 is used to store waste mud from the construction site. The mud conveying pump 22 is adapted to convey the waste mud to the mixing chamber 114.
[0031] Specifically, the mud storage tank 21 is used to store waste mud from the construction site, thereby reducing waste mud transportation, dust emissions, and material waste; at the same time, the waste mud is used to prepare solidified soil, reducing reliance on raw materials and achieving a construction mode that combines energy conservation and environmental friendliness. The mud transfer pump 22 transports the waste mud in the mud storage tank 21 into the mixing chamber 114 through the first inlet 111.
[0032] In some embodiments of this utility model, the curing agent storage and stirring assembly 3 includes a curing agent storage tank 31, a curing agent delivery pump 32, and a stirring tank 33. The inlet end of the curing agent delivery pump 32 is connected to the curing agent storage tank 31, the output end of the curing agent delivery pump 32 is connected to the inlet of the stirring tank 33, and the stirring tank 33 is connected to the second inlet 112.
[0033] Specifically, the curing agent is cement or lime. The mixing tank 33 has a double-layer vertical structure. Water is added to the mixing tank 33 to initially mix the curing agent. Driven by the curing agent delivery pump 32, the curing agent enters the mixing chamber 114 from the second layer for secondary mixing with the waste mud, thereby improving the uniformity and quality of the mixture. It is understood that the waste mud includes waste mud from sand washing plants, rotary drilling rig mud, etc.
[0034] In some embodiments of this utility model, the static mixing component 1 includes a dynamic controller 13, which is disposed on the mixing cylinder 11. The mud conveying pump 22 and the curing agent conveying pump 32 are both communicatively connected to the dynamic controller 13. The dynamic controller 13 is adapted to control the conveying power of the mud conveying pump 22 and the curing agent conveying pump 32 to control the flow rate of mud and curing agent entering the mixing chamber 114.
[0035] Specifically, the operating power of the mud conveying pump 22 and the curing agent conveying pump 32 is controlled by the dynamic controller 13, thereby controlling the flow rate of mud and curing agent into the mixing chamber 114, so as to ensure that the mud and curing agent are mixed according to the preset ratio, ensuring the mixing quality, realizing automated control, and improving mixing efficiency.
[0036] In some embodiments of this utility model, the static mixing component 1 is provided with a monitoring element 131, which is located in the mixing chamber 114. The monitoring element 131 is adapted to monitor the segregation rate parameter of the fluidized solidified soil at the first outlet 113. The monitoring element 131 is communicatively connected to the dynamic controller 13, which receives the segregation rate parameter to control the output power of the mud conveying pump 22 and the solidifying agent conveying pump 32.
[0037] Specifically, the monitoring element 131 is located at the first outlet 113 to monitor the segregation rate parameter of the fluidized solidified soil and feed the segregation rate parameter back to the dynamic controller 13. The dynamic controller 13 has a preset range value. When the segregation rate parameter is less than or exceeds the preset range value, the dynamic controller 13 controls the operating power of the mud conveying pump 22 and the curing agent conveying pump 32 to adjust the flow rate of mud or curing agent to ensure the mixing uniformity and mixing quality of the fluidized solidified soil.
[0038] In some embodiments of the present invention, the static mixing assembly 1 further includes a mixer 12, which includes a rotating shaft 121 disposed in the mixing chamber 114 and mixing blades 122 rotating with the rotating shaft 121. The mixing blades 122 are in a continuous spiral shape.
[0039] Specifically, by setting the mixing blades 122 in a continuous spiral shape, the mud and curing agent are sheared and dispersed into multiple liquid columns, thereby improving the uniformity of mixing and ensuring the mixing quality.
[0040] In some embodiments of this utility model, the mixer 12 further includes a drive member 123 disposed on the mixing cylinder 11. The output end of the drive member 123 is connected to the rotating shaft 121 for transmission. The drive member 123 is connected to the dynamic controller 13 for communication. The dynamic controller 13 controls the drive member 123 to drive the rotating shaft 121 to rotate.
[0041] In some embodiments of this utility model, the driving component 123 is located at the first outlet 113, and the static mixing component 1 further includes a cutting mechanism 14. The cutting mechanism 14 is detachably connected to the driving component 123 via a connecting flange. The cutting mechanism 14 includes a port clamp 141 and a cutting component 142 located within the port clamp 141. The cutting component 142 is adapted to divide the fluidized solidified soil into multiple liquid columns.
[0042] Specifically, by setting the cutting mechanism 14, the port clamp 141 provides an installation base for the cutting component 142. The setting of the cutting component 142 can disperse the mixed fluid material into multiple liquid columns, which is conducive to the discharge of the mixed fluid from the mixing cylinder 11 and improves the backfilling effect.
[0043] It is understandable that the mixing cylinder 11, the drive component 123 and the cutting mechanism 14 are connected by threads to achieve detachable installation, which facilitates the removal, installation and repair of each component and is not prone to damage to the device; it is suitable for mass production, with low production and maintenance costs, and the device has high working efficiency, strong reliability and good energy-saving effect.
[0044] In some embodiments of this utility model, the monitoring element 131 is inserted through the port clamp 141 and is located at the rear end of the cutting member 142 along the flow direction of the fluidized solidified soil.
[0045] To improve the accuracy of monitoring, since the cutting element 142 achieves further mixing, the monitoring element is placed at the rear end of the cutting element 142.
[0046] In some embodiments of this utility model, the cutting element 142 is a mesh structure with an 18-20 mesh, and the mesh is in the form of round holes, square holes or diamond holes.
[0047] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A device for preparing fluidized solidified soil, characterized in that, include: A static mixing assembly (1) includes a mixing cylinder (11), wherein the mixing cylinder (11) is provided with a mixing chamber (114) and a first inlet (111), a second inlet (112) and a first outlet (113) communicating with the mixing chamber (114); A mud treatment and conveying assembly (2) is connected to the first inlet (111) to be adapted to convey mud into the mixing chamber (114); A curing agent storage and mixing assembly (3) is connected to the second inlet (112) to be adapted to deliver the curing agent to the mixing chamber (114), wherein the slurry and the curing agent are mixed in the mixing chamber (114) to form fluidized solidified soil; A pumping system connected to the first outlet (113) is adapted to transport the mixed fluidized solidified soil to the construction location.
2. The apparatus for preparing fluidized solidified soil according to claim 1, characterized in that, The mud treatment and conveying assembly (2) includes a mud storage tank (21) and a mud conveying pump (22). The mud storage tank (21) is connected to the first inlet (111) through the mud conveying pump (22). The mud storage tank (21) is used to store waste mud from the construction site. The mud conveying pump (22) is adapted to convey the waste mud to the mixing chamber (114).
3. The fluidized solidified soil preparation apparatus according to claim 2, characterized in that, The curing agent storage and stirring assembly (3) includes a curing agent storage tank (31), a curing agent delivery pump (32), and a stirring tank (33). The inlet end of the curing agent delivery pump (32) is connected to the curing agent storage tank (31), and the output end of the curing agent delivery pump (32) is connected to the inlet of the stirring tank (33). The stirring tank (33) is connected to the second inlet (112).
4. The apparatus for preparing fluidized solidified soil according to claim 3, characterized in that, The static mixing component (1) includes a dynamic controller (13), which is located on the mixing cylinder (11). The mud pump (22) and the curing agent pump (32) are both connected to the dynamic controller (13). The dynamic controller (13) is adapted to control the conveying power of the mud pump (22) and the curing agent pump (32) to control the flow rate of the mud and the curing agent into the mixing chamber (114).
5. The apparatus for preparing the fluidified solidified soil according to claim 4, wherein The static mixing assembly (1) is provided with a monitoring element (131), which is located in the mixing chamber (114). The monitoring element (131) is adapted to monitor the segregation rate parameter of the fluidized solidified soil exiting the first outlet (113). The monitoring element (131) is communicatively connected to the dynamic controller (13). The dynamic controller (13) receives the segregation rate parameter to control the output power of the mud conveying pump (22) and the solidifying agent conveying pump (32).
6. The apparatus for preparing the fluidified solidified soil according to claim 5, wherein The static mixing assembly (1) further includes a mixer (12), which includes a rotating shaft (121) disposed in the mixing chamber (114) and mixing blades (122) rotating with the rotating shaft (121), the mixing blades (122) being in a continuous spiral shape.
7. The apparatus for preparing the fluidified solidified soil according to claim 6, wherein The mixer (12) further includes a drive unit (123) disposed on the mixing cylinder (11). The output end of the drive unit (123) is connected to the rotating shaft (121) for transmission. The drive unit (123) is connected to the dynamic controller (13) for communication. The dynamic controller (13) controls the drive unit (123) to drive the rotating shaft (121) to rotate.
8. The apparatus for preparing fluidized solidified soil according to claim 7, characterized in that, The drive unit (123) is located at the first outlet (113). The static mixing assembly (1) also includes a cutting mechanism (14). The cutting mechanism (14) is detachably connected to the drive unit (123) via a connecting flange. The cutting mechanism (14) includes a port clamp (141) and a cutting element (142) disposed within the port clamp (141). The cutting element (142) is adapted to divide the fluidized solidified soil into multiple liquid columns.
9. The apparatus for preparing the fluidified solidified soil according to claim 8, wherein The monitoring element (131) is inserted through the port clamp (141) along the flow direction of the fluidized solidified soil, and the monitoring element (131) is located at the rear end of the cutting piece (142).
10. The apparatus for preparing the fluidified solidified soil according to claim 8, wherein The cutting component (142) is a mesh structure, and the mesh has an 18-20 mesh, which is in the form of round holes, square holes or diamond holes.