Sensor support, sensor module, electric hydraulic pump, hydraulic suspension and automobile

By designing a sensor bracket with plug-in mating and limiting structure, the problem of complex pressure sensor module structure was solved, enabling rapid connection and stable assembly of the sensor and controller.

CN224184064UActive Publication Date: 2026-05-01HANGZHOU ANHENGXUN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU ANHENGXUN TECH CO LTD
Filing Date
2025-02-19
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing pressure sensor modules have complex structures and messy wiring, which makes assembly inconvenient and connection difficult.

Method used

Design a sensor bracket that uses a simple plug-in connection between the connector terminal and the controller. The bracket body and the circuit board are fixed by plugging in the connector pins and connecting holes. The wires are arranged through the wiring channel. The limit block enhances the structural stability and the positioning pin facilitates assembly.

Benefits of technology

It enables quick assembly of sensors and controllers, simplifies the connection structure, and improves assembly efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile accessories, in particular to a sensor support, a sensor module, an electric hydraulic pump, a hydraulic suspension and an automobile. The sensor support is used for connecting a sensor and a controller and comprises a support body, a circuit board, a connecting terminal and a wire, the circuit board is arranged on the support body and used for being connected with the sensor, the connecting terminal is arranged on the support body and used for being connected with the controller, and the wire is connected with the circuit board and the connecting terminal. The sensor support has the advantages that the connecting terminal is used for being connected with the controller, and the connecting terminal and the controller can be connected through simple plug-in matching due to the specific plug-in matching mode of the connecting terminal, so that the sensor support can enable the sensor and the controller to be quickly assembled, and the connecting structure of the sensor and the controller is simplified.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts technology, and in particular to a sensor bracket, a sensor module, an electric hydraulic pump, a hydraulic suspension, and an automobile. Background Technology

[0002] An electro-hydraulic pump, as a device that actively provides hydraulic energy to shock absorbers, along with shock absorbers and solenoid valves, constitutes the three key components of an active hydraulic suspension system. Each wheel requires an independent electro-hydraulic pump.

[0003] An electric hydraulic pump typically includes a control module and a pressure sensor module. The pressure sensor module can monitor the pressure of the hydraulic system in real time and convert the pressure signal into an electrical signal to feed back to the control module.

[0004] Existing pressure sensor modules include a pressure sensor, a circuit board, and a sensor bracket. A support plate for wiring needs to be connected to the sensor bracket. The circuit board is electrically connected to the control module via the wiring. Some pressure sensor modules also require an adapter, resulting in messy wiring and a complex structure. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a sensor bracket.

[0006] A sensor bracket for connecting a sensor and a controller includes: a bracket body; a circuit board disposed on the bracket body for connecting the sensor; a connection terminal disposed on the bracket body for connecting the controller; and wires connecting the circuit board and the connection terminal respectively.

[0007] With this configuration, since the connection terminals are used to connect to the controller, the unique plug-in mating method of the connection terminals allows the connection terminals and the controller to be connected through simple plug-in mating. Therefore, the sensor bracket enables quick assembly of the sensor and the controller and simplifies the connection structure between the two.

[0008] In one embodiment, a protrusion is provided on the side of the bracket body facing the circuit board, and a connection hole is provided on the circuit board, into which the protrusion is inserted.

[0009] With this configuration, the bracket body and the circuit board are connected through the insertion and mating of protrusions and connection holes.

[0010] In one embodiment, the bracket body has a mounting groove on the side facing the circuit board, and the circuit board is disposed in the mounting groove.

[0011] In this way, the mounting slot makes the installation of the circuit board more stable.

[0012] In one embodiment, the bracket body is provided with a wiring groove, the wiring groove is connected to the mounting groove, and the wire is at least partially disposed in the wiring groove.

[0013] This design allows wires to pass through any point in the wiring channel and make electrical connections with the circuit board.

[0014] In one embodiment, a first limiting block is provided on the side of the bracket body facing away from the circuit board.

[0015] With this configuration, the first limiting block adapts better to the external structure and has higher structural strength.

[0016] In one embodiment, the first limiting block is arc-shaped.

[0017] This design further enhances the structural strength of the first limiting block.

[0018] In one embodiment, the bracket body has at least one second limiting block on the side facing away from the circuit board. The second limiting block is connected to the first limiting block and protrudes from the first limiting block in a direction away from the circuit board.

[0019] With this configuration, the second limiting block further improves the connection stability between the bracket body and the external structure, and can also support the first limiting block.

[0020] In one embodiment, the sensor bracket further includes a positioning pin, and the bracket body has a positioning hole through which the positioning pin passes.

[0021] This design facilitates the positioning of the sensor bracket.

[0022] In one embodiment, the circuit board includes a wire interface, one end of which is connected to the wire interface; and / or the side of the circuit board facing away from the bracket body has a connection contact point for connecting a sensor.

[0023] This utility model also provides a sensor module, including: a sensor; a controller; and a sensor bracket as described above, wherein the sensor bracket is respectively connected to the sensor and the controller.

[0024] This utility model also provides an electric hydraulic pump, comprising: a pump body; and a sensor module as described above, wherein the sensor module is connected to the pump body.

[0025] This utility model also provides a hydraulic suspension, including: a shock absorber; and an electric hydraulic pump as described above, wherein the electric hydraulic pump is connected to the shock absorber.

[0026] This utility model also provides an automobile, including: the hydraulic suspension as described above.

[0027] Compared to existing technologies, the sensor bracket provided by this utility model allows the connection terminals to be easily plugged into the controller for connection. Therefore, the sensor bracket enables quick assembly of the sensor and the controller and simplifies the connection structure between the two. Attached Figure Description

[0028] Figure 1 An exploded view of one embodiment of the sensor bracket provided by this utility model;

[0029] Figure 2 An exploded view of one embodiment of the sensor bracket provided by this utility model, wherein the wires are installed in the bracket body;

[0030] Figure 3 A perspective view of one embodiment of the sensor bracket provided by this utility model;

[0031] Figure 4 A perspective view of the bracket body of one embodiment of the sensor bracket provided by this utility model;

[0032] Figure 5 This is a perspective view of one embodiment of the sensor module provided by this utility model.

[0033] The symbols in the diagram represent the following meanings:

[0034] 100. Sensor bracket; 10. Bracket body; 11. Protruding post; 111. Mating hole; 12. Mounting groove; 13. Wiring groove; 15. First limiting block; 16. Second limiting block; 17. Positioning hole; 18. Connecting part; 181. Connecting port; 19. Mounting part; 20. Circuit board; 21. Connecting hole; 22. Wire interface; 23. Connecting contact point; 30. Connecting terminal; 40. Wire; 50. Positioning pin; 60. Sensor; 70. Controller; 71. Connecting block. Detailed Implementation

[0035] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0036] It should be noted that when a mechanism is referred to as being "fixed to" or "set on" another mechanism, it can be directly on the other mechanism or there may be an intervening mechanism. When a mechanism is considered to be "connected to" another mechanism, it can be directly connected to the other mechanism or there may be an intervening mechanism. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application's specification are for illustrative purposes only and do not represent the only possible implementation.

[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0038] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0039] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used in this application includes any and all combinations of one or more of the associated listed items.

[0040] This invention provides a sensor bracket 100 that can be quickly plugged into and connected to a controller 70 without the need for additional adapters or cables. It features a simple structure and is easy to assemble.

[0041] Please see Figures 1-3The sensor bracket 100, used to connect the sensor 60 and the controller 70, includes a bracket body 10, a circuit board 20, a connecting terminal 30, and wires 40. The circuit board 20 is disposed on the bracket body 10 and is used to connect the sensor 60. The connecting terminal 30 is disposed on the bracket body 10 and is used to connect the controller 70. The wires 40 connect the circuit board 20 and the connecting terminal 30 respectively. Since the connecting terminal 30 is used to connect with the controller 70, the unique plug-in mating method of the connecting terminal 30 allows the connecting terminal 30 and the controller 70 to be connected through a simple plug-in mating. Therefore, the sensor bracket 100 enables quick assembly of the sensor 60 and the controller 70 and simplifies the connection structure between the two.

[0042] In some embodiments, the bracket body 10 includes a connecting portion 18 and a mounting portion 19, which are integrally disposed. The inner wall of the mounting portion 19 and the inner wall of the connecting portion 18 define a cavity. A wire 40 is installed in the cavity, with one end for connecting to the circuit board 20 and the other end for connecting to the connection terminal 30.

[0043] The bracket body 10 has a protrusion 11 on the side facing the circuit board 20. The circuit board 20 has a connection hole 21. The protrusion 11 is inserted into the connection hole 21, so that the bracket body 10 and the circuit board 20 are fixedly connected and easy to disassemble.

[0044] In some embodiments, the protrusion 11 is hollow and has a mating hole 111. The sensor bracket 100 also includes a connector. The connector, protrusion 11, mating hole 111 and connection hole 21 are all coaxially arranged. The connector passes through the connection hole 21 on the circuit board 20 and extends into the mating hole 111 of the protrusion 11, thereby realizing the connection between the protrusion 11 and the circuit board 20.

[0045] In some embodiments, the connector is provided as a screw or bolt, etc.

[0046] In some embodiments, two protrusions 11 are provided and are spaced apart at both ends of the sensor bracket 100.

[0047] In some embodiments, the bracket body 10 has a mounting groove 12 on the side facing the circuit board 20, and the circuit board 20 is disposed in the mounting groove 12. In this way, the matching degree of the connection between the bracket body 10 and the circuit board 20 is improved, and the groove wall of the mounting groove 12 can limit the bracket body 10, thereby enhancing the connection strength between the bracket body 10 and the circuit board 20.

[0048] In addition, after the bracket body 10 and the circuit board 20 are connected by the cooperation of the protrusion 11 and the connection hole 21, the structural strength of the connection can be further improved by bonding or welding between the groove wall of the mounting groove 12 and the circuit board 20.

[0049] The bracket body 10 is provided with a wiring groove 13, which is opened at the bottom of the mounting groove 12 facing the circuit board 20. The wire 40 is connected to the circuit board 20 through the wiring groove 13. In this way, the wire 40 can pass out from multiple positions in the wiring groove 13 and connect to the circuit board 20, and the wiring groove 13 facilitates the routing of the wire 40.

[0050] In some embodiments, the wiring channel 13 extends from the connecting portion 18 to the mounting portion 19 and extends along the length direction of the mounting portion 19. In this embodiment, the wire 40 passes through the end of the wiring channel 13 away from the connecting portion 18 and is electrically connected to the circuit board 20.

[0051] Multiple wiring channels 13 are provided, and multiple wires 40 are also provided, each wire 40 is connected to a connector. Each connector extends out of the cavity through a wiring channel 13 and extends toward the circuit board 20, and is electrically connected to the circuit board 20.

[0052] Please see Figure 4 The bracket body 10 has a first limiting block 15 on the side facing away from the circuit board 20. The first limiting block 15 is set with an arc structure to facilitate the bracket body 10 to abut and limit the motor pump it is used in.

[0053] In some embodiments, both the bracket body 10 and the circuit board 20 are configured as arc shapes.

[0054] In some embodiments, the first limiting block 15 extends from one end of the support body 10 to the other end to improve structural strength and increase the contact area between the support body 10 and the motor pump to which it is applied.

[0055] The bracket body 10 has at least one second limiting block 16 on the side facing away from the circuit board 20. The second limiting block 16 is connected to the first limiting block 15, and protrudes from the first limiting block 15 along the direction away from the circuit board 20. The second limiting block 16 further improves the structural strength of the first limiting block 15, and the protrusion of the second limiting block 16 from the first limiting block 15 allows for circumferential limiting.

[0056] In some embodiments, the bracket body 10 has two second limiting blocks 16 on the side facing away from the circuit board 20. The two second limiting blocks 16 are respectively connected to the two ends of the first limiting block 15 to provide stronger limiting performance.

[0057] The sensor bracket 100 also includes a positioning pin 50. The bracket body 10 has a positioning hole 17, and the positioning pin 50 passes through the positioning hole 17. The positioning pin 50 facilitates the assembly of the bracket body 10 with the external structure. In this case, the positioning pin 50 passes through the positioning hole 17, that is, the positioning pin 50 is inserted and engaged with the bracket body 10, which makes disassembly and assembly convenient.

[0058] In some embodiments, the circuit board 20 includes a wire interface 22, one end of which is connected to the wire interface 22 to achieve an electrical connection with the circuit board 20. A connection contact point 23 is provided on the side of the circuit board 20 facing away from the bracket body 10, and the connection contact point 23 is used to connect the sensor 60.

[0059] In this embodiment, sensor 60 is configured as a pressure sensor, and two sensors 60 are configured, each connected to one end of the support body 10 along its length. Each sensor 60 is electrically connected to the support body 10 through three contact points 23. It is understood that the number of contact points 23 can be set according to actual needs, such as one, two, or four, and is not limited here. Similarly, it is understood that the number of sensors 60 can be set according to actual needs and is not limited here.

[0060] In some other embodiments, the circuit board 20 is configured as a split structure, that is, the circuit board 20 includes a first circuit board (not shown) and a second circuit board (not shown), the first circuit board and the second circuit board are respectively mounted on the bracket body 10, one sensor 60 is connected to the first circuit board, and the other sensor 60 is connected to the second circuit board. The first circuit board and the second circuit board may be directly electrically connected, or they may not be electrically connected; neither is limited herein.

[0061] In some other embodiments, the support body 10 is also configured as a split structure, that is, the support body 10 includes a first support portion (not shown) and a second support portion (not shown), a first circuit board is mounted on the first support portion, a second circuit board is mounted on the second support portion, and the first circuit board and the second circuit board are respectively connected to a corresponding sensor 60. The first support portion and the second support portion may be directly connected, or they may not be directly connected; neither is limited here.

[0062] In some other embodiments, the first support portion and the second support portion of the support body 10 may be respectively provided with connection terminals 30 and wires 40, that is, the first circuit board can be electrically connected to the controller 70 through the wires 40 and connection terminals 30 on the first support portion, and the second circuit board can be electrically connected to the controller 70 through the wires 40 and connection terminals 30 on the second support portion.

[0063] Understandably, in other embodiments, sensor 60 may also be configured as a signal sensor, temperature sensor, etc., and is not limited to the pressure sensor described above.

[0064] Please see Figure 5The present invention also provides a sensor 60 module, including a sensor 60, a controller 70 and the aforementioned sensor bracket 100, wherein the sensor bracket 100 is connected to the sensor 60 and the controller 70 respectively.

[0065] A connecting block 71 is provided on the side of the controller 70 facing the sensor bracket 100. The connecting portion 18 of the bracket body 10 is hollow to form a connecting port 181. The connecting block 71 is inserted into the connecting port 181 and engages with the inner wall of the connecting portion 18 forming the connecting port 181, thereby completing the connection between the sensor bracket 100 and the controller 70. The wire 40 is electrically connected to the connecting block 71 through the connecting port 181.

[0066] In some embodiments, the connecting block 71 is set as a rectangular block, and the opening shape of the connecting port 181 is also set as rectangular, so that the connecting block 71 and the connecting port 181 can be quickly plugged in and mated.

[0067] In some embodiments, the material of the connector 181 and the material of the wire 40 connector are both set to conductive materials such as metal.

[0068] This utility model also provides an electric hydraulic pump, including a pump body and the aforementioned sensor 60 module, wherein the sensor 60 module is connected to the pump body.

[0069] A positioning groove is made on the pump body, and a positioning pin 50 is engaged in the positioning groove, so as to facilitate the positioning connection between the sensor bracket 100 and the pump body.

[0070] This utility model also provides a hydraulic suspension, including a shock absorber and the aforementioned electro-hydraulic pump, the electro-hydraulic pump being connected to the shock absorber. The electro-hydraulic pump is in fluid communication with the shock absorber. The electro-hydraulic pump provides active damping control for the shock absorber, improving the damping effect of the active hydraulic suspension. The active hydraulic suspension also includes a suspension body, to which both the aforementioned electro-hydraulic pump and shock absorber are connected.

[0071] Another embodiment of this application provides a car including the aforementioned active hydraulic suspension. The wheels are connected to the active hydraulic suspension via wheel hubs, and the active hydraulic suspension is connected to the vehicle body to provide support for the wheels and the vehicle body, thereby cooperating with other structures to achieve wheel trajectory control. The active hydraulic suspension can reduce the impact transmitted to the wheels due to road bumps during vehicle operation, thereby improving the stability and comfort of the vehicle while driving.

[0072] Compared with the prior art, the sensor bracket 100 provided by this utility model has a connection terminal 30, which allows the connection terminal 30 to be connected to the controller 70 through a simple plug-in fit. Therefore, the sensor bracket 100 enables the sensor 60 and the controller 70 to be quickly assembled and simplifies the connection structure between the two.

[0073] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0074] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A sensor bracket for connecting a sensor (60) and a controller (70), characterized in that, include: Support body (10); A circuit board (20) is disposed on the bracket body (10), and the circuit board (20) is used to connect the sensor (60); A connection terminal (30) is disposed on the bracket body (10), and the connection terminal (30) is used to connect to the controller (70); The wires (40) are respectively connected to the circuit board (20) and the connection terminal (30).

2. The sensor bracket according to claim 1, characterized in that, The bracket body (10) has a protruding post (11) on the side facing the circuit board (20), and the circuit board (20) has a connecting hole (21), and the protruding post (11) is inserted into the connecting hole (21).

3. The sensor bracket according to claim 1, characterized in that, The bracket body (10) has a mounting groove (12) on the side facing the circuit board (20), and the circuit board (20) is disposed in the mounting groove (12).

4. The sensor support of claim 3, wherein, The bracket body (10) is provided with a wiring groove (13), which is connected to the mounting groove (12), and the wire (40) is at least partially disposed in the wiring groove (13).

5. The sensor support of claim 1, wherein, The bracket body (10) has a first limiting block (15) on the side facing away from the circuit board (20).

6. The sensor bracket according to claim 5, characterized in that, The first limiting block (15) is arc-shaped.

7. The sensor bracket according to claim 5, characterized in that, The bracket body (10) has at least one second limiting block (16) on the side away from the circuit board (20). The second limiting block (16) is connected to the first limiting block (15), and protrudes from the first limiting block (15) along the direction away from the circuit board (20).

8. The sensor bracket according to any one of claims 1-7, characterized in that, The sensor bracket also includes a positioning pin (50), and the bracket body (10) is provided with a positioning hole (17), through which the positioning pin (50) passes.

9. The sensor bracket according to claim 1, characterized in that, The circuit board (20) includes a wire interface (22), one end of the wire (40) being connected to the wire interface (22); and / or The circuit board (20) has a connection contact point (23) on the side facing away from the bracket body (10), and the connection contact point (23) is used to connect the sensor (60).

10. A sensor (60) module characterized by include: Sensor (60); Controller (70); The sensor bracket as described in any one of claims 1-9, wherein the sensor bracket is respectively connected to the sensor (60) and the controller (70).

11. An electro-hydraulic pump characterized by, include: Pump body; The sensor (60) module as claimed in claim 10, wherein the sensor (60) module is connected to the pump body.

12. A hydraulic suspension, characterized in that, include: Shock absorbers; The electro-hydraulic pump as claimed in claim 11, wherein the electro-hydraulic pump is connected to the shock absorber.

13. A car, characterized in that, include: The hydraulic suspension as described in claim 12.