Power battery fuse support and vehicle
By designing a power battery fuse bracket and adopting a longitudinal installation structure and reinforcement measures, the problem that existing fuse brackets cannot adapt to power battery pack updates has been solved. This achieves stable installation of the fuse and high structural strength of the system, thereby improving vehicle safety and reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DEEPAL AUTOMOBILE TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-01
AI Technical Summary
In the existing technology, the installation method of fuse brackets cannot adapt to the product updates of power battery packs, and fuses need to be installed in the vertical direction.
Design a power battery fuse bracket, including a bracket body composed of a first plate, a second plate and a third plate. The fuse mounting structure is installed on the first plate in the longitudinal direction and fixed to the crossbeam through transverse and longitudinal mounting holes. Combined with a reinforcing structure, the stability of the bracket is improved.
This achieves stable installation of the fuse, improves the spatial adaptability and structural strength of the power battery system, ensures stable operation of the fuse in complex environments, and enhances the safety and reliability of the vehicle.
Smart Images

Figure CN224184116U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive parts, specifically a power battery fuse bracket and vehicle. Background Technology
[0002] As a crucial safety component within a power battery pack, the fuse holder provides overcurrent and short-circuit protection in the circuit. Existing technology provides a fuse holder where the fuse is mounted laterally; however, with the continuous upgrading of power battery pack products, there is a need to design a holder that mounts the fuse longitudinally. Utility Model Content
[0003] This application provides a power battery fuse bracket and vehicle for fixing the fuse in the longitudinal direction.
[0004] The technical solution of this utility model is as follows:
[0005] This application provides a power battery fuse bracket, including:
[0006] The support body includes a first plate, a second plate, and a third plate connected in sequence, wherein the first plate and the third plate are arranged parallel to each other in the horizontal direction;
[0007] A fuse mounting structure is mounted on the first plate in the longitudinal direction;
[0008] The second plate and the third plate are provided with mounting holes for connecting to the crossbeam.
[0009] Preferably, a reinforcing structure is installed on the second plate.
[0010] Preferably, the support body further includes:
[0011] The fourth plate is arranged on both sides of the second plate and is connected to the first plate and the third plate.
[0012] Preferably, the fuse mounting structure includes: a first insert and a second insert assembled on the first plate, wherein the first insert and the second insert are provided with mounting holes for connecting the fuse arm and the copper busbar.
[0013] Preferably, the first insert and the second insert are bonded to the first plate.
[0014] Preferably, the reinforcing structure includes:
[0015] The second plate is provided with a cross-shaped reinforcement structure and a longitudinal reinforcement structure.
[0016] Preferably, the reinforcing structure further includes:
[0017] Reinforcing ribs between the first plate and the second plate.
[0018] Preferably, the second plate is provided with transverse mounting holes for assembling with the crossbeam in the transverse direction.
[0019] Preferably, the third plate is provided with longitudinal mounting holes for assembly with the crossbeam in the longitudinal direction.
[0020] This application also provides a vehicle including the aforementioned power battery fuse bracket, and further including: a crossbeam, a fuse, and a copper busbar;
[0021] The crossbeam is connected by mounting holes provided on the second plate and the third plate;
[0022] The fuse arm and the copper busbar are mounted on the fuse mounting structure.
[0023] The beneficial effects of this utility model are as follows:
[0024] The first and third plates are arranged parallel to each other in the horizontal direction, and the second plate is fixed perpendicularly to both as a transition connection. This structural design gives the entire fuse bracket good spatial stability and can adapt to the complex spatial layout of the power battery system. A fuse mounting structure is installed longitudinally on the first plate, which enables the fuse to be installed longitudinally. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of the power battery fuse bracket in the embodiments of this application. Figure 1 ;
[0026] Figure 2 This is a schematic diagram of the structure of the power battery fuse bracket in the embodiments of this application. Figure 2 ;
[0027] Figure 3 This is a schematic diagram of the structure of the power battery fuse bracket in the embodiments of this application. Figure 3 ;
[0028] Explanation of reference numerals in the attached drawings: 100-Fuse bracket; 11-First plate; 12-Second plate; 13-Third plate; 14-Fourth plate; 21-First insert; 22-Second insert; 31-Cross reinforcing structure; 32-Longitudinal reinforcing structure; 33-First reinforcing rib; 34-Second reinforcing rib; 35-Third reinforcing rib; 36-Fourth reinforcing rib; 121-Transverse mounting hole; 131-First longitudinal mounting hole; 132-Second longitudinal mounting hole; 200-Fuse; 300-Copper busbar; 400-Crossbeam. Detailed Implementation
[0029] The method of this utility model will be further described below with reference to the embodiments and accompanying drawings. This embodiment is implemented based on the technical solution of this utility model, and provides detailed implementation methods and specific operation processes, but the protection scope of this utility model is not limited to the following embodiments.
[0030] Reference Figures 1-3 This application provides a power battery fuse bracket 100, which includes a bracket body made of insulating material.
[0031] The bracket body is composed of a first plate 11, a second plate 12, and a third plate 13 connected sequentially. The first plate 11 and the third plate 13 are arranged parallel to each other in the horizontal direction, and the second plate 12 serves as a transition connection and is fixed perpendicularly to both. This structural design gives the entire fuse bracket 100 good spatial stability and can adapt to the complex spatial layout of the power battery system.
[0032] A fuse mounting structure 2 is installed longitudinally on the first plate 11, which enables the installation of the fuse 200 in the longitudinal direction.
[0033] Reference Figure 1 and Figure 2 In this embodiment, the fuse mounting structure 2 consists of a symmetrically arranged first insert 21 and second insert 22. Both the first insert 21 and the second insert 22 are composite structures with embedded copper threaded holes in plastic parts. The first insert 21 and the second insert 22 are fixed to the first plate 11 by adhesive bonding. The threaded holes inside both inserts are connected to the first plate 11 by corrosion-resistant bolts. Figure 3 The support arm of the fuse 200 is connected to ensure installation positioning accuracy and prevent displacement. Through this design, the fuse 200 can be firmly installed on the fuse bracket 100, avoiding loosening or displacement due to external forces such as vibration during vehicle operation, thereby ensuring the normal working performance of the fuse.
[0034] Reference Figure 1 and Figure 3The second plate 12 has a transverse mounting hole 121 for laterally fixing the fuse bracket 100 to the crossbeam 400 using nails. The third plate 13 has a first longitudinal mounting hole 131 and a second longitudinal mounting hole 132 of the same specifications as the transverse mounting hole 121. These two holes form a longitudinal mounting hole, where corrosion-resistant insulating bolts are used to longitudinally fix the fuse bracket 100 to the crossbeam 400, ensuring the fuse bracket 100 is stably mounted on the crossbeam 400. This combination of transverse and longitudinal fixing ensures the stability of the fuse bracket 100 in multiple directions, allowing it to withstand various complex forces during vehicle operation without loosening or shifting, thus providing a stable mounting foundation for the fuse.
[0035] Reference Figures 1-3 To enhance structural strength, the second plate 12 in this embodiment of the application also integrates a reinforcing structure 3, which specifically includes:
[0036] Two cross-shaped reinforcing structures 31 are located on the second plate 12;
[0037] A longitudinal reinforcing structure 32 is arranged longitudinally on the second plate 12;
[0038] A first reinforcing rib 33, a second reinforcing rib 34, a third reinforcing rib 35, and a fourth reinforcing rib 36 are provided between the first plate 11 and the second plate 12. These reinforcing ribs can effectively connect the first plate 11 and the second plate 12, improving the rigidity and integrity of the entire support.
[0039] Reference Figure 2 The first reinforcing rib 33, the second reinforcing rib 34, the third reinforcing rib 35, and the fourth reinforcing rib 36 are located on the side of the first plate 11 facing away from the third plate 13. This layout allows the reinforcing ribs to function more effectively without affecting the installation space of the fuse. Through the design of these reinforcing structures, the structural strength of the entire fuse bracket is significantly improved, enabling it to better adapt to the complex working environment and mechanical requirements of the power battery system.
[0040] In addition, such as Figure 1 A fourth plate 14 is added to the side of the support body to provide lateral support for the first plate 11, the second plate 12 and the third plate 13, thereby further improving the overall rigidity and resistance to deformation.
[0041] The power battery fuse bracket of this utility model, through reasonable design and reinforcement measures, achieves the goals of high structural strength, high installation positioning accuracy and high stability, which can effectively ensure the reliable operation of the fuse in the power battery system and has good application prospects.
[0042] Reference Figure 3 This application also provides a vehicle, including a power battery fuse bracket 100, a crossbeam 400, a fuse 200, and a copper busbar 300. The specific structure of the power battery fuse bracket 100 has been described in detail above; through reasonable design, it possesses high structural strength, high installation positioning accuracy, and high stability.
[0043] The crossbeam 400 is a crucial support structure in the vehicle's power battery system, connected via mounting holes on the second plate 12 and the third plate 13. Specifically, the lateral mounting holes 121 on the second plate 12 are connected to the corresponding mounting holes on the crossbeam 400 by screws, achieving lateral fixation of the fuse bracket 100 on the crossbeam 400. The first longitudinal mounting holes 131 and the second longitudinal mounting holes 132 on the third plate 13 form longitudinal mounting holes, which are connected to the corresponding mounting holes on the crossbeam 400 by corrosion-resistant insulating bolts, achieving longitudinal fixation of the fuse bracket 100 on the crossbeam 400. This combination of lateral and longitudinal fixation ensures the stability of the fuse bracket 100 during vehicle operation and effectively withstands the mechanical forces under various complex working conditions.
[0044] The fuse 200 is a key safety protection component in the power battery system, and its support arm is mounted on the first plate 11 through a fuse mounting structure. Specifically, the support arm of the fuse 200 is connected to the threaded holes inside the first insert 21 and the second insert 22 in the fuse mounting structure through corrosion-resistant bolts, achieving high-precision installation and positioning, and ensuring that the fuse 200 will not loosen or shift during operation.
[0045] The copper busbar 300 is a conductive component that connects the fuse 200 to the battery system. It is mounted on the fuse mounting structure and connected to the arm of the fuse 200. Through this design, the copper busbar 300 can fit tightly with the fuse 200 to ensure stable current transmission, while avoiding safety hazards caused by poor contact or loose connection.
[0046] By optimizing the design of the fuse bracket 100, a stable connection with the vehicle's crossbeam 400 is achieved, while ensuring the reliable installation of the fuse 200 and the copper busbar 300. This system design not only improves the safety of the vehicle's power battery system but also enhances the overall reliability and stability of the vehicle, demonstrating promising application prospects.
[0047] It should be noted that the various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0048] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0049] It should also be noted that, in this document, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used for ease of description and simplification of the present invention, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, relational terms such as "first" and "second" are used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations, nor should they be construed as indicating or implying relative importance. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that comprises a list of elements does not include those elements, but also includes other elements not expressly listed, or elements inherent to such a process, method, article, or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or terminal device that includes the element.
[0050] The technical solution provided by this utility model has been described in detail above. Specific examples have been used to illustrate the principle and implementation of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand this utility model, and the content of this specification should not be construed as a limitation of this utility model. Furthermore, for those skilled in the art, there will be different forms of changes in the specific implementation and application scope based on this utility model. It is neither necessary nor possible to exhaustively list all implementation methods here, but obvious changes or modifications derived therefrom are still within the protection scope of this utility model.
Claims
1. A power battery fuse bracket, characterized in that, include: The support body includes a first plate (11), a second plate (12) and a third plate (13) connected in sequence, wherein the first plate (11) and the third plate (12) are arranged parallel to each other in the horizontal direction; A fuse mounting structure (2) is mounted on the first plate (11) in the longitudinal direction; The second plate (12) and the third plate (13) are provided with mounting holes for connecting to the crossbeam (400).
2. The power battery fuse bracket according to claim 1, characterized in that, A reinforcing structure (3) is installed on the second plate (12).
3. The power battery fuse bracket according to claim 1, characterized in that, The support body also includes: The fourth plate (14) is arranged on both sides of the second plate (12) and is connected to the first plate (11) and the third plate (13).
4. The power battery fuse bracket according to claim 1, characterized in that, The fuse mounting structure includes a first insert (21) and a second insert (22) mounted on the first plate (11), wherein the first insert (21) and the second insert (22) are provided with mounting holes for connecting the support arm of the fuse (200) and the copper busbar (300).
5. The power battery fuse bracket according to claim 4, characterized in that, The first insert (21) and the second insert (22) are bonded to the first plate (11).
6. The power battery fuse bracket according to claim 2, characterized in that, The reinforcing structure (3) includes: A cross-shaped reinforcing structure (31) and a longitudinal reinforcing structure (32) are provided on the second plate (12).
7. The power battery fuse bracket according to claim 2, characterized in that, The reinforcing structure (3) also includes: Reinforcing ribs between the first plate (11) and the second plate (12).
8. The power battery fuse bracket according to claim 1, characterized in that, The second plate (12) is provided with a transverse mounting hole (121) for assembling with the crossbeam (400) in the transverse direction.
9. The power battery fuse bracket according to claim 1, characterized in that, The third plate (13) is provided with longitudinal mounting holes for longitudinal assembly with the crossbeam (400).
10. A vehicle, characterized in that, The power battery fuse bracket (100) according to any one of claims 1-9 further includes: a crossbeam (400), a fuse (200) and a copper busbar (300). The crossbeam (400) is connected by mounting holes provided on the second plate (12) and the third plate (13); The arm of the fuse (200) and the copper busbar (300) are mounted on the fuse mounting structure (2).