Discharging assembly for cutting disc machining

By introducing a guide plate and a drive motor system into the disc cutter machining blanking assembly, the problems of angle adjustment and stability were solved, the stability and efficiency of the blanking process were improved, diverse production needs were met, and safety hazards were reduced.

CN224185380UActive Publication Date: 2026-05-01YUTIAN (ZHEJIANG) SPECIAL ALLOY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUTIAN (ZHEJIANG) SPECIAL ALLOY TECHNOLOGY CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing disc cutter processing and feeding components lack angle adjustment function, which leads to collisions and scratches during the feeding process, reducing the product qualification rate and efficiency. The material collection trolley has insufficient stability, which affects the accuracy of collection and poses safety hazards.

Method used

A feeding assembly including a guide plate, guide block, fixing rod, docking block and drive motor was designed. The guide block and guide plate work together to ensure stable movement of the pallet. The drive motor and gear system control the lifting of the pallet to achieve flexible adjustment of angle and position, thereby improving the stability and feeding efficiency of the material collection trolley.

Benefits of technology

It improves the stability and efficiency of the disc cutter feeding process, reduces collisions and scratches, enhances product quality, meets diverse production needs, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224185380U_ABST
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Abstract

The blanking assembly comprises a cladding machine and a blanking frame arranged at the discharging end of the cladding machine, one side of the cladding machine is connected with a sliding rail, and the surface of the sliding rail is connected with a suction cup mechanical arm; a guide plate is connected to the inner wall of the discharging frame, a guide block is connected to the surface of the guide plate, and a supporting plate is connected to the bottom face of the guide block. The butt joint block and the butt joint seat are assembled on the surface of the fixing rod, meanwhile, the fixing rod is installed on the inner wall of the discharging frame, then the bottom ends of the adjusting plate and the auxiliary plate are rotated and adjusted according to requirements, at the moment, the discharging plate is adjusted in an adaptive mode, adaptive material receiving is achieved during discharging of the clad cutting disc, and the discharging efficiency is improved. And meanwhile, when the supporting plate ascends and descends on the inner side of the discharging frame, the guide blocks on the surface of the supporting plate directionally move along the guide plates at the moment, and therefore the stability of the supporting plate in the ascending and descending process is guaranteed.
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Description

Technical Field

[0001] This utility model belongs to the field of disc cutter machining technology, and specifically relates to a blanking component for disc cutter machining. Background Technology

[0002] Circular blade cutting is a process that uses the high-speed rotation or translation of a circular blade (circular cutter) to cut, slit, and trim various materials (such as metals, plastics, paper, leather, and fabrics). Circular blades are characterized by their simple structure, high cutting efficiency, and stable precision, and are widely used in industries such as machinery manufacturing, packaging, textiles, electronics, and food processing.

[0003] In the blanking process of disc cutter machining, the operation of the blanking assembly directly affects production efficiency and product quality. Due to process requirements, traditional blanking assemblies exhibit significant drawbacks when blanking and collecting material from disc cutters that have undergone cladding treatment. Firstly, they lack the function of adjusting the blanking plate angle, making it impossible to flexibly adjust according to the shape, size, and blanking direction requirements of different disc cutters. This leads to collisions and scratches during the disc cutter's descent, potentially damaging the cladding surface, reducing product yield, and causing low blanking efficiency, making it difficult to meet diverse production needs. Secondly, the collecting trolley suffers from insufficient stability during lifting and lowering. Lacking a reliable guiding and balancing mechanism, the collecting trolley is prone to swaying and tilting during ascent or descent. This not only affects the accurate collection of disc cutters and increases manual handling workload but may also cause interference and collisions between the collecting trolley and surrounding equipment, creating safety hazards. Utility Model Content

[0004] The purpose of this invention is to provide a feeding assembly for disc cutter processing, aiming to solve the problem of existing technologies lacking the function of adjusting the angle of the feeding plate, which cannot flexibly adjust according to the shape, size, and feeding direction requirements of different specifications of disc cutters. This leads to the disc cutter being prone to collision and scratching during the descent, which may not only damage the surface of the cladding layer and reduce the product qualification rate, but also result in low feeding efficiency, making it difficult to meet diverse production needs. On the other hand, the collecting trolley has insufficient stability during the lifting and lowering process. Due to the lack of a reliable guiding and balancing mechanism, the collecting trolley is prone to shaking and tilting when rising or falling. This not only affects the accurate collection of disc cutters and increases the workload of manual sorting, but may also cause the collecting trolley to interfere with and collide with surrounding equipment, causing safety hazards.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a blanking assembly for disc cutter processing, comprising a cladding machine and a blanking frame disposed at the discharge end of the cladding machine, wherein a slide rail is connected to one side of the cladding machine, and a suction cup robotic arm is connected to the surface of the slide rail;

[0006] The inner wall of the feeding frame is connected to a guide plate, the surface of the guide plate is connected to a guide block, the bottom surface of the guide block is connected to a support plate, the inner wall of the feeding frame is connected to a fixing rod, the surface of the fixing rod is connected to a docking block, the docking end of the docking block is connected to a docking seat, the bottom surface of the docking seat is rotatably connected to an adjustment plate, the other end of the adjustment plate is connected to a feeding plate by bolts, and the bottom surface of the docking seat is rotatably connected to an auxiliary plate.

[0007] As a preferred embodiment of the blanking component for disc cutting in this utility model, two guide blocks are provided, and the two guide blocks are symmetrically arranged about the longitudinal center of the pallet.

[0008] In a preferred embodiment of the blanking assembly for disc cutting of this utility model, the docking block and the docking seat are assembled by bolts, and the blanking plate is inclined.

[0009] As a preferred embodiment of the blanking assembly for disc cutting of this utility model, the adjusting plate has a locking groove on the surface of one end near the blanking plate, and the blanking plate has a locking hole on its side.

[0010] As a preferred embodiment of the blanking assembly for disc cutting of this utility model, a drive motor is installed on the outer wall of the blanking frame, a reducer is connected to the output end of the drive motor, a gear shaft is connected to the reducer, and two double gear sets are connected to the surface of the gear shaft.

[0011] As a preferred material feeding assembly for disc cutting of this utility model, a rack and belt is meshed on the double gear set on the surface of the gear shaft, and a positioning post is connected to the bottom end of the rack and belt. The bottom end of the positioning post is connected to the surface of the support plate to form a material collection trolley.

[0012] As a preferred embodiment of the blanking assembly for disc cutting of this utility model, the surface of the pallet is connected to a linkage belt, the linkage belt is connected to a double gear set on the surface of the gear shaft, and the linkage belt and the rack belt are connected to the surface of the pallet through the other end of the fixing block.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] This utility model assembles the docking block and docking seat on the surface of the fixing rod, and installs the fixing rod on the inner wall of the feeding frame. Then, the bottom ends of the adjusting plate and the auxiliary plate are rotated and adjusted as needed. At this time, the feeding plate is adapted and adjusted to meet the requirements of receiving material when feeding the cladding disc cutter, thereby improving the material collection effect of the disc cutter during the feeding process. At the same time, when the pallet moves up and down inside the feeding frame, the guide block on the surface of the pallet moves directionally along the guide plate, thereby ensuring the stability of the pallet during the lifting process. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a three-dimensional structural diagram of the cladding machine of this utility model;

[0017] Figure 2 This is a schematic diagram of the material feeding assembly structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the installation structure of the material feed plate of this utility model;

[0019] Figure 4 This is a cross-sectional view of the guide block connection structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the connection structure of the material feed plate of this utility model.

[0021] In the diagram: 1. Laminating machine; 2. Slide rail; 3. Suction cup robotic arm; 4. Unloading frame; 5. Drive motor; 6. Reducer; 7. Gear shaft; 8. Rack and pinion belt; 9. Positioning column; 10. Support plate; 11. Collecting trolley; 12. Linkage belt; 13. Guide block; 14. Guide plate; 15. Fixing rod; 16. Connecting block; 17. Connecting seat; 18. Adjusting plate; 19. Unloading plate; 20. Locking groove; 21. Locking hole; 22. Auxiliary plate. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Please see Figures 1-5The present invention provides the following technical solution: a blanking component for disc cutter processing, including a cladding machine 1 and a blanking frame 4 set at the discharge end of the cladding machine 1, a slide rail 2 connected to one side of the cladding machine 1, and a suction cup robotic arm 3 connected to the surface of the slide rail 2.

[0024] The inner wall of the feeding frame 4 is connected to a guide plate 14, the surface of the guide plate 14 is connected to a guide block 13, the bottom surface of the guide block 13 is connected to a support plate 10, the inner wall of the feeding frame 4 is connected to a fixing rod 15, the surface of the fixing rod 15 is connected to a docking block 16, the docking end of the docking block 16 is connected to a docking seat 17, the bottom surface of the docking seat 17 is rotatably connected to an adjusting plate 18, the other end of the adjusting plate 18 is connected to a feeding plate 19 by bolts, and the bottom surface of the docking seat 17 is rotatably connected to an auxiliary plate 22.

[0025] Preferably, there are two guide blocks 13, and the two guide blocks 13 are symmetrically arranged about the longitudinal direction of the tray 10.

[0026] In practical use, as the pallet 10 moves up and down, the opening on one side of the guide block 13 moves along the guide plate 14 to ensure the stability of the pallet 10's movement.

[0027] Preferably, the mating block 16 and the mating seat 17 are assembled by bolts, and the blanking plate 19 is inclined.

[0028] In practical use, the use of the docking block 16 and the docking seat 17 makes it easy to quickly and stably install the unloading plate 19.

[0029] Preferably, a locking groove 20 is provided on the surface of the adjusting plate 18 near the material feeding plate 19, and a locking hole 21 is provided on the side of the material feeding plate 19.

[0030] In practical use, by adjusting the bottom ends of the adjusting plate 18 and the auxiliary plate 22 on the side of the feeding plate 19, it is convenient to adjust the tilt angle of the feeding plate 19 to meet the requirements of the disc cutter product for receiving materials.

[0031] Preferably, a drive motor 5 is installed on the outer wall of the feeding frame 4, a reducer 6 is connected to the output end of the drive motor 5, a gear shaft 7 is connected to the reducer 6, and two double gear sets are connected to the surface of the gear shaft 7.

[0032] Preferably, a rack and belt 8 is meshed on the double gear set on the surface of the gear shaft 7, and a positioning post 9 is connected to the bottom end of the rack and belt 8. The bottom end of the positioning post 9 is connected to the surface of the pallet 10 and the material collection trolley 11.

[0033] Preferably, a linkage belt 12 is connected to the surface of the pallet 10. The linkage belt 12 is connected to a double gear set on the surface of the gear shaft 7. The linkage belt 12 and the rack belt 8 are connected to the surface of the pallet 10 through the other end of the fixing block.

[0034] In practical use, when it is necessary to raise and adjust the material collection trolley 11 on the pallet 10, the drive motor 5 is started. At this time, the gear shaft 7 rotates, which in turn drives the rack and pinion belt 8 on the surface of the gear shaft 7 to move. At the same time, the linkage belt 12 moves synchronously on the double gear set on the surface of the gear shaft 7. This pulls the material collection trolley 11 on the surface of the pallet 10 to lift it up. At this time, the material collection trolley 11 receives the material at the bottom of the unloading plate 19.

[0035] The working principle of this utility model is as follows: First, the docking block 16 and docking seat 17 are assembled on the surface of the fixing rod 15, and the fixing rod 15 is installed on the inner wall of the feeding frame 4. Then, the bottom ends of the adjusting plate 18 and the auxiliary plate 22 are rotated and adjusted as needed. At this time, the feeding plate 19 is adapted and adjusted to meet the requirements of receiving material when feeding the disc cutter after cladding, thereby improving the material collection effect of the disc cutter during the feeding process. At the same time, when the pallet 10 moves up and down inside the feeding frame 4, the guide block 13 on the surface of the pallet 10 moves directionally along the guide plate 14, thereby ensuring the stability of the pallet 10 during the lifting process.

[0036] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A blanking assembly for disc cutter machining, comprising a cladding machine (1) and a blanking frame (4) disposed at the discharge end of the cladding machine (1), characterized in that: The cladding machine (1) is connected to a slide rail (2) on one side, and a suction cup robotic arm (3) is connected to the surface of the slide rail (2). The inner wall of the feeding frame (4) is connected to a guide plate (14), the surface of the guide plate (14) is connected to a guide block (13), the bottom surface of the guide block (13) is connected to a support plate (10), the inner wall of the feeding frame (4) is connected to a fixing rod (15), the surface of the fixing rod (15) is connected to a docking block (16), the docking end of the docking block (16) is connected to a docking seat (17), the bottom surface of the docking seat (17) is rotatably connected to an adjusting plate (18), the other end of the adjusting plate (18) is connected to a feeding plate (19) by bolts, and the bottom surface of the docking seat (17) is rotatably connected to an auxiliary plate (22).

2. The blanking assembly for disc cutter machining according to claim 1, characterized in that: There are two guide blocks (13), and the two guide blocks (13) are arranged symmetrically about the longitudinal direction of the tray (10).

3. The blanking assembly for disc cutter machining according to claim 1, characterized in that: The docking block (16) and the docking seat (17) are assembled by bolts, and the feed plate (19) is inclined.

4. The blanking assembly for disc cutter machining according to claim 1, characterized in that: The adjusting plate (18) has a locking groove (20) on one end surface near the feeding plate (19), and the feeding plate (19) has a locking hole (21) on its side.

5. The blanking assembly for use in a disc cutter machining according to claim 1, characterized in that: A drive motor (5) is installed on the outer wall of the feeding frame (4). A reducer (6) is connected to the output end of the drive motor (5). A gear shaft (7) is connected to the reducer (6). Two double gear sets are connected to the surface of the gear shaft (7).

6. The blanking assembly for disc cutting according to claim 5, characterized in that: A rack belt (8) is meshed with a double gear set on the surface of the gear shaft (7). A positioning post (9) is connected to the bottom end of the rack belt (8). The bottom end of the positioning post (9) is connected to the surface of the pallet (10) to form a material collection trolley (11).

7. The blanking assembly for use in a disc cutter machining according to claim 1, characterized in that: The surface of the pallet (10) is connected to a linkage belt (12), which is connected to a double gear set on the surface of the gear shaft (7). The linkage belt (12) and the rack belt (8) are connected to the surface of the pallet (10) through the other end of the fixing block.