Scouring pad leveling device

Abstract

The utility model discloses a scouring pad leveling device, which relates to the technical field of scouring pad leveling, and comprises an operating table and a mounting plate, the upper side of the operating table is fixedly connected with a vertical plate, two groups of symmetrically arranged positioning mechanisms are mounted outside the vertical plate, the outside of the operating table is fixedly connected with a mounting seat, and the mounting seat is fixedly connected with a base. A heating mechanism is mounted on one side of the mounting seat, two groups of symmetrically arranged sliding plates are slidably connected to the upper side of the operating table in a limiting manner, a leveling strip is fixedly connected to the bottom of the mounting plate, the tail end of the leveling strip is sharpened, and a pressing mechanism is mounted between the mounting plate and the sliding plates. According to the device, through the dual effects of heating power and mechanical force, the scouring pad fiber reset resistance is remarkably reduced, the efficient and uniform leveling effect is achieved, and meanwhile the device can meet the machining requirements of scouring pads of different sizes.

Description

A scouring pad leveling device Technical Field

[0001] This utility model relates to the field of scouring pad leveling technology, and more specifically, to a scouring pad leveling device. Background Technology

[0002] Traditional scouring pads, due to their material properties, are prone to wrinkles and curling during manufacturing, transportation, or long-term use. This not only reduces the smoothness of their cleaning surface but also leads to uneven pressure during wiping and decreased cleaning effectiveness. Existing leveling methods mostly rely on manual flattening or simple mechanical pressing, which are inefficient and have inconsistent results. For example, when using high-temperature ironing, inaccurate temperature control can easily cause the scouring pad fibers to melt or harden, damaging their elasticity and abrasive structure. While purely mechanical roller pressing equipment can apply pressure, it lacks flexible adjustment capabilities, has poor adaptability to complex wrinkles, and is prone to leaving indentations or localized overstretching on the scouring pad surface.

[0003] Furthermore, traditional equipment has a single method for fixing scouring pads, which cannot adapt to products of different sizes and thicknesses. Frequent adjustments to the clamps are required during operation, further affecting the leveling efficiency. In the existing technology on the market, the integration of heating uniformity, dynamic pressure control and precise positioning has not been effectively solved, resulting in the scouring pad still having rebound deformation or secondary wrinkles after leveling, which is difficult to meet the needs of industrial-grade batch processing. Therefore, in order to address the above technical problems, a scouring pad leveling device is proposed here. Summary of the Invention

[0004] The purpose of this invention is to provide a scouring pad leveling device that significantly reduces the fiber repositioning resistance of the scouring pad through the dual action of heat and mechanical force, achieving a highly efficient and uniform leveling effect, while also adapting to the processing needs of scouring pads of different sizes.

[0005] This utility model is achieved through the following technical solution:

[0006] A scouring pad leveling device includes an operating table and a mounting plate. A vertical plate is fixedly connected to the upper side of the operating table. Two sets of symmetrically arranged positioning mechanisms are installed on the outside of the vertical plate. A mounting base is fixedly connected to the outside of the operating table. A heating mechanism is installed on one side of the mounting base. Two sets of symmetrically arranged sliding plates are slidably connected to the upper side of the operating table. A leveling strip is fixedly connected to the bottom of the mounting plate, and the end of the leveling strip is sharpened. A clamping mechanism is installed between the mounting plate and the sliding plate.

[0007] Preferably, the bottom of the operating table is fixedly connected to a support leg, and the support leg is arranged in four sets in a symmetrical manner.

[0008] Preferably, the positioning mechanism includes a screw, a positioning block, and a positioning nut. The screw is threaded to the outside of the upright plate, the positioning block is fixedly connected to the bottom of the screw, and the positioning nut is threaded to the outside of the screw and abuts against the upper surface of the upright plate.

[0009] Preferably, the number of mounting bases is several groups arranged horizontally, the heating mechanism includes a cavity and a heating rod, the cavity is opened inside the operating table, the heating rod is detachably connected to one side of the mounting base, and the heating rod and the mounting base are electrically connected.

[0010] Preferably, the bottom of the operating table is provided with heat dissipation holes, and the heat dissipation holes are connected to the cavity. The number of heat dissipation holes is several groups arranged in an array.

[0011] Preferably, the upper side of the operating table is provided with two sets of symmetrically arranged sliding grooves, and the bottom of the sliding plate is fixedly connected with a locking block, which is limited and slidably connected to the inner side of the sliding groove.

[0012] Preferably, the clamping mechanism includes a telescopic rod and a tension spring, both of which are fixedly connected between the sliding plate and the mounting plate, and the tension spring is sleeved on the outside of the telescopic rod.

[0013] Preferably, a handle is fixedly connected to the upper side of the mounting plate.

[0014] The technical solution of this utility model has at least the following beneficial effects:

[0015] This invention proposes a scouring pad leveling device that significantly improves the efficiency and quality of scouring pad leveling through the synergistic effect of uniform heating and adjustable pressure. The internal heating rod of the operating table, combined with heat dissipation holes, ensures stable heat diffusion, preventing localized overheating and fiber damage. Simultaneously, it softens deep wrinkles for easier subsequent processing. The combination of a tension spring and telescopic rod allows the leveling strip to dynamically apply vertical pressure, and the sharp end's scraping action precisely cuts into wrinkles and evenly flattens them, reducing surface indentations or stretching deformation. Symmetrical grooves and positioning mechanisms enable rapid fixing of the scouring pad and linear control of the leveling path, preventing displacement during processing. It is adaptable to products of different sizes. The phased operation of heating softening and mechanical leveling reduces the complexity of repeated manual adjustments and avoids the rebound problem caused by traditional single-processing, extending the scouring pad's lifespan and maintaining its stable cleaning performance. Attached Figure Description

[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 is an enlarged view of A in Figure 1;

[0018] Figure 3 is a partial structural side sectional view of this utility model;

[0019] Figure 4 is an enlarged view of B in Figure 1;

[0020] Figure 5 is a side view of this utility model;

[0021] Figure 6 is an enlarged view of C in Figure 5;

[0022] Reference numerals in the attached diagram: 1. Operating platform; 2. Support leg; 3. Vertical plate; 4. Screw; 5. Positioning block; 6. Positioning nut; 7. Mounting base; 8. Cavity; 9. Heating rod; 10. Heat dissipation hole; 11. Slide plate; 12. Slide groove; 13. Locking block; 14. Mounting plate; 15. Leveling strip; 16. Telescopic rod; 17. Tension spring; 18. Handle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to Figures 1-6. The scouring pad leveling device proposed in this utility model includes an operating table 1 and a mounting plate 14. A vertical plate 3 is fixedly connected to the upper side of the operating table 1. Two sets of symmetrically arranged positioning mechanisms are installed on the outside of the vertical plate 3. A mounting base 7 is fixedly connected to the outside of the operating table 1. A heating mechanism is installed on one side of the mounting base 7. Two sets of symmetrically arranged sliding plates 11 are slidably connected to the upper side of the operating table 1. A leveling strip 15 is fixedly connected to the bottom of the mounting plate 14, and the end of the leveling strip 15 is sharpened. A pressing mechanism is installed between the mounting plate 14 and the sliding plate 11.

[0025] The bottom of the operating table 1 is fixedly connected with support legs 2, and there are four sets of support legs 2 arranged symmetrically. The four sets of support legs 2 are evenly distributed at the four corners of the bottom of the operating table 1 to ensure the stability of the device when it is placed.

[0026] The positioning mechanism includes a screw 4, a positioning block 5, and a positioning nut 6. The screw 4 is threaded to the outside of the vertical plate 3, the positioning block 5 is fixedly connected to the bottom of the screw 4, and the positioning nut 6 is threaded to the outside of the screw 4 and abuts against the upper surface of the vertical plate 3. The height of the positioning block 5 can be adjusted by rotating the screw 4, and the position can be fixed by tightening the positioning nut 6.

[0027] The number of mounting bases 7 is several and arranged horizontally. The heating mechanism includes a cavity 8 and an electric heating rod 9. The cavity 8 is opened inside the operating table 1. The electric heating rod 9 is detachably connected to one side of the mounting base 7 and is electrically connected to the mounting base 7. The mounting base 7 has a circuit installed inside. When the circuit inside the mounting base 7 is energized, the electric heating rod 9 can be energized and heated, causing the temperature of the entire operating table to rise rapidly.

[0028] The bottom of the operating table 1 is provided with heat dissipation holes 10, and the heat dissipation holes 10 are connected to the cavity 8. There are several groups of heat dissipation holes 10 arranged in an array. The heat dissipation holes 10 can effectively dissipate the heat accumulated in the cavity 8 and prevent the operating table 1 from overheating and affecting the safety of use.

[0029] The upper side of the operating table 1 has two sets of symmetrically arranged slide grooves 12. The bottom of the slide plate 11 is fixedly connected to a locking block 13, and the locking block 13 is slidably connected to the inner side of the slide groove 12. When the locking block 13 slides along the slide groove 12, it can drive the slide plate 11 to move smoothly, ensuring the linear motion accuracy during the leveling process.

[0030] The clamping mechanism includes a telescopic rod 16 and a tension spring 17. The telescopic rod 16 and the tension spring 17 are both fixedly connected between the slide plate 11 and the mounting plate 14. The tension spring 17 is sleeved on the outside of the telescopic rod 16. The tension spring 17 provides elastic pressure to make the leveling strip 15 fit tightly against the surface of the scouring pad, while the telescopic rod 16 restricts the movement trajectory to prevent deviation.

[0031] A handle 18 is fixedly connected to the upper side of the mounting plate 14. The handle 18 is easy for the operator to hold to control the lifting and lateral movement of the mounting plate 14, so as to realize convenient adjustment for leveling operation.

[0032] The working principle of a scouring pad leveling device based on an embodiment is as follows: First, the operator holds the handle 18 on the mounting plate 14 and pulls it upward, causing the leveling strip 15 to separate from the surface of the operating table 1. At this time, the tension spring 17 is stretched, providing a rebound force for subsequent pressure application. After placing one end of the wrinkled scouring pad to be processed inside the upright plate 3, the positioning block 5 is driven to move downward by rotating the symmetrically arranged screws 4 on both sides until it is tightly attached to the upper surface of the scouring pad. Then, the positioning nut 6 is tightened to lock the position of the screw 4, completing the initial positioning of the scouring pad. Subsequently, electricity is supplied to the heating rod 9 in the mounting base 7, and the heat is conducted to the surface of the operating table 1 through the cavity 8, causing it to heat up evenly to the set temperature. After being heated, the fibers of the scouring pad soften, and the internal wrinkles are more easily flattened by physical external force.

[0033] The operator slides the leveling strip 15 laterally along the slide groove 12 using the locking block 13 at the bottom of the slide plate 11, pushing it to the starting position near the upright plate 3. Then, the operator releases the handle 18, causing the tension spring 17 to contract and apply vertical pressure to the scouring pad surface with its sharp end. At this time, the operator pulls the handle 18 laterally, causing the leveling strip 15 to move uniformly across the operating table 1. Its sharp edge, under pressure, cuts into the softened surface of the scouring pad, gradually smoothing out the wrinkles through continuous scraping. During this process, the heating mechanism continuously maintains the temperature of the operating table 1 to ensure material elasticity; while the limiting structure of the slide groove 12 and the locking block 13 ensures the straightness accuracy of the leveling trajectory. Through the combined effects of heat and mechanical force, the resistance to fiber reset in the scouring pad is significantly reduced, achieving a highly efficient and uniform leveling effect, while also adapting to the processing needs of scouring pads of different sizes.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A scouring pad leveling device, characterized in that: The system includes an operating table (1) and a mounting plate (14). A vertical plate (3) is fixedly connected to the upper side of the operating table (1). Two sets of symmetrically arranged positioning mechanisms are installed on the outside of the vertical plate (3). A mounting base (7) is fixedly connected to the outside of the operating table (1). A heating mechanism is installed on one side of the mounting base (7). Two sets of symmetrically arranged sliding plates (11) are slidably connected to the upper side of the operating table (1). A leveling strip (15) is fixedly connected to the bottom of the mounting plate (14), and the end of the leveling strip (15) is sharpened. A clamping mechanism is installed between the mounting plate (14) and the sliding plate (11).

2. The scouring pad leveling device according to claim 1, characterized in that: The bottom of the operating table (1) is fixedly connected to a support foot (2), and the number of support feet (2) is four sets arranged symmetrically.

3. A scouring pad flattening device according to claim 1, wherein: The positioning mechanism includes a screw (4), a positioning block (5), and a positioning nut (6). The screw (4) is threaded to the outside of the upright plate (3). The positioning block (5) is fixedly connected to the bottom of the screw (4). The positioning nut (6) is threaded to the outside of the screw (4) and abuts against the upper surface of the upright plate (3).

4. The scouring pad leveling device according to claim 1, characterized in that: The number of mounting bases (7) is several and arranged horizontally. The heating mechanism includes a cavity (8) and a heating rod (9). The cavity (8) is opened inside the operating table (1). The heating rod (9) is detachably connected to one side of the mounting base (7) and is electrically connected to the mounting base (7).

5. A scouring pad flattening device according to claim 4, wherein: The bottom of the operating table (1) is provided with heat dissipation holes (10), and the heat dissipation holes (10) are connected to the cavity (8). The number of heat dissipation holes (10) is several groups and arranged in an array.

6. A scouring pad flattening device according to claim 1, wherein: The upper side of the operating table (1) is provided with two sets of symmetrically arranged sliding grooves (12), and the bottom of the sliding plate (11) is fixedly connected with a locking block (13), and the locking block (13) is slidably connected to the inner side of the sliding groove (12).

7. The scouring pad leveling device according to claim 1, characterized in that: The clamping mechanism includes a telescopic rod (16) and a tension spring (17). The telescopic rod (16) and the tension spring (17) are both fixedly connected between the slide plate (11) and the mounting plate (14), and the tension spring (17) is sleeved on the outside of the telescopic rod (16).

8. A scouring pad flattening device according to claim 1, wherein: A handle (18) is fixedly connected to the upper side of the mounting plate (14).

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