Edge wire winding machine

Abstract

The utility model discloses an edge filament winding machine which comprises a fixed plate, a two-way screw rod, a movable plate and a winding roller, one side of the fixed plate is fixedly connected with a supporting plate, one side of the supporting plate is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first screw rod, and the first screw rod is in threaded connection with a movable block. A first contact roller is rotationally connected to the bottom side of the moving block, first grooves are formed in the two sides of the moving block, adjusting rods are rotationally connected into the first grooves, sliding blocks are in threaded connection with the adjusting rods, and a second contact roller is rotationally connected between the two sliding blocks; according to the edge wire winding machine, edge wires are limited through the first contact roller and the second contact roller and are matched with the first threaded rod and the movable block to form a wire arranging structure, then the wire stroking roller is arranged to extrude the edge wires, tension adjustment is achieved through the buffering roller, metal filing removing operation is conducted on the edge wires through the cleaning roller, and the winding effect of the edge wire winding machine can be greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of edge wire winding technology, specifically to an edge wire winding machine. Background Technology

[0002] Edge wire winding is a process in which edge wires generated during the cutting of metal strips are guided to an edge wire winding device by a specific guide device. The winding machine rotates under the drive of a motor, and the reel rotates accordingly, winding the edge wires onto the reel. The wire guide automatically adjusts its position according to the winding condition of the edge wires, ensuring that the edge wires are evenly and tightly wound on the reel.

[0003] According to Chinese Patent Publication No. CN214003630U, "An Edge Wire Rewinding Machine," the main components described are a variable frequency motor, an electromagnetic clutch, and a wire winding mechanism. The speed is set by the variable frequency motor and transmitted to the electromagnetic clutch via a coupling, which then drives the winding shaft. During the winding process, the speed of the variable frequency motor is always higher than that of the winding shaft. The speed and torque of the variable frequency motor are transmitted to the winding shaft through electromagnetic force settings. As the winding diameter gradually increases, the winding torque remains constant while the speed automatically increases or decreases. At this time, the excess energy output by the variable frequency motor is released through the electromagnetic field. The variable frequency motor will not experience stalling, heat generation, or excessive energy consumption. Once the winding torque is set, it remains constant, preventing the possibility of edge wire breakage due to unstable winding torque.

[0004] Common edge wire winding machines require pulling the edge wires to the winding reel and using a wire guide to improve the winding and arrangement of the edge wires. However, some edge wires may bend, twist, or become wavy during the production process due to cutting or stress release. When winding, the bent edge wires will occupy the space on the edge wire winding path on the winding reel, affecting the edge wire winding effect. Utility Model Content

[0005] In view of the deficiencies in the prior art, this utility model provides an edge wire winding machine to improve the edge wire winding effect and reduce the space occupied by the edge wire on the winding reel.

[0006] The technical solution adopted by this utility model to solve the technical problem is as follows: an edge wire winding machine, including a fixed plate, a bidirectional screw, a movable plate, and a winding roller. A support plate is fixedly connected to one side of the fixed plate, and a first motor is fixedly connected to one side of the support plate. A first screw is fixedly connected to the output end of the first motor. A movable block is threadedly connected to the first screw. A first contact roller is rotatably connected to the bottom side of the movable block. A first groove is provided on both sides of the movable block. An adjusting rod is rotatably connected in the first groove. A slider is threadedly connected to the adjusting rod. A second contact roller is rotatably connected between the two sliders. Two clamping plates are fixedly connected to one side of the support plate. A wire-straightening roller is rotatably connected to both the clamping plates and the support plate. A second groove is provided on the support plate. A limit rod is fixedly connected in the second groove. A spring is sleeved on the limit rod. A buffer block is contacted at the upper end of the spring. A buffer roller is rotatably connected to the buffer block.

[0007] As a preferred technical solution of this utility model, a second motor is fixedly connected to one side of the support plate, and a cleaning roller is fixedly connected to the output end of the second motor. The cleaning roller contacts the edge wire. By setting the cleaning roller to contact the edge wire, the metal shavings adhering to the surface of the edge wire can be cleaned.

[0008] As a preferred technical solution of this utility model, a dustproof frame is fixedly connected between the two support plates, and the edge wire is movably inserted into the dustproof frame. By setting the dustproof frame, metal chips can be prevented from flowing back and contacting the edge wire.

[0009] As a preferred technical solution of this utility model, the dustproof frame is provided with combing teeth, which correspond to the cleaning roller. The combing teeth are fixedly connected between two support plates. By providing combing teeth, metal shavings on the cleaning roller can be processed.

[0010] As a preferred technical solution of this utility model, air pumps are fixedly connected to both the upper and lower sides of the dustproof frame, and air distribution pipes are fixedly connected to the output end of the air pumps. Spray nozzles are evenly fixedly connected to one side of the air distribution pipes. By setting up air pumps, air distribution pipes and spray nozzles, the detached metal chips can be guided.

[0011] This invention has the following advantages: by limiting the edge wires with the first contact roller and the second contact roller, and forming a wire-laying structure with the first screw and the moving block, then setting the wire-strapping roller to squeeze the edge wires, and using the buffer roller to form tension adjustment, and then using the cleaning roller to remove metal chips from the edge wires, the winding effect of the edge wire winding machine can be greatly improved. Attached Figure Description

[0012] Figure 1 This is a side cross-sectional view of a preferred embodiment of the present invention, showing the structure of an edge yarn winding machine.

[0013] Figure 2 This is a three-dimensional structural diagram of a preferred embodiment of the present invention: a wire winding machine.

[0014] Figure 3 This is an enlarged structural diagram of section A of a preferred embodiment of the present invention, showing a wire winding machine.

[0015] Explanation of reference numerals in the attached drawings: 1. Fixed plate; 2. Bidirectional screw; 3. Moving plate; 4. Take-up roller; 5. Support plate; 6. Moving block; 7. First screw; 8. First contact roller; 9. Adjusting rod; 10. Slider; 11. Second contact roller; 12. Clamping plate; 13. Straightening roller; 14. Limiting rod; 15. Spring; 16. Buffer block; 17. Buffer roller; 18. Cleaning roller; 19. Dustproof frame; 20. Combing teeth; 21. Air pump; 22. Air distribution pipe. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Please refer to the following: Figure 1-3 The edge thread winding machine shown includes a fixed plate 1, a bidirectional screw 2, a movable plate 3, and a winding roller 4. A servo motor is installed on one side of the winding roller 4, which drives the winding roller 4 to rotate, thereby winding the edge thread. A support plate 5 is fixedly connected to one side of the fixed plate 1, and a first motor is fixedly connected to one side of the support plate 5. The first motor drives the first screw 7 to rotate, which causes the movable block 6, the first contact roller 8, and the second contact roller 11 to move between the two support plates 5. The output end of the first motor is fixedly connected to the first screw 7, and the movable block 6 is threadedly connected to the first screw 7. The first contact roller 8 is rotatably connected to the bottom side of the movable block 6. First grooves are opened on both sides of the movable block 6, and the first contact roller 8 is rotatably connected in the first groove. An adjusting rod 9 is threaded with a slider 10. A second contact roller 11 is rotatably connected between the two sliders 10. Two clamping plates 12 are fixedly connected to one side of the support plate 5. A straightening roller 13 is rotatably connected to both the clamping plate 12 and the support plate 5. The rotation of the straightening roller 13 can straighten the edge wires. A second groove is provided on the support plate 5. A limit rod 14 is fixedly connected in the second groove. A spring 15 is sleeved on the limit rod 14. A buffer block 16 is in contact with the upper end of the spring 15. A buffer roller 17 is rotatably connected to the buffer block 16. When the edge wires are subjected to the force of the winding roller 4 and the straightening roller 13, they will provide elastic tension adjustment to ensure winding stability and avoid breakage caused by high tension at the beginning of winding.

[0018] A second motor is fixedly connected to one side of the support plate 5, and a cleaning roller 18 is fixedly connected to the output end of the second motor. The cleaning roller 18 contacts the edge wires, and the second motor drives the cleaning roller 18 to rotate, which can remove the edge wires.

[0019] A dustproof frame 19 is fixedly connected between the two support plates 5, and the edge wire is movably inserted into the dustproof frame 19. By setting the dustproof frame 19, the contact of metal chips with the edge wire on one side of the take-up roller 4 under external airflow is reduced.

[0020] The dustproof frame 19 is provided with combing teeth 20, which correspond to the cleaning roller 18. The combing teeth 20 are composed of a plate and multiple metal needle-like structures. The combing teeth 20 are fixedly connected between two support plates 5. By setting the combing teeth 20, the sticking of the edge hairs when the cleaning roller 18 rotates to clean the edge hairs can be reduced.

[0021] The dustproof frame 19 is fixedly connected to air pumps 21 on both the upper and lower sides. The output end of the air pump 21 is fixedly connected to an air distribution pipe 22. A nozzle is evenly fixedly connected to one side of the air distribution pipe 22. By setting the air pump 21 to draw airflow through the air distribution pipe 22 and the nozzle to contact the cleaning roller 18 and the combing teeth 20, the dust removal effect is further improved.

[0022] Working principle: The bidirectional screw 2 rotates to move the moving plate 3 relative to the winding roller 4 and limit its movement. During the winding process, the cleaning roller 18 removes dust from the edge wires under the action of the second motor. Then, the air pump 21 guides the airflow to blow away the metal shavings, reducing the contact between the metal shavings and the edge wires on the winding roller 4. Then, the straightening roller 13, in conjunction with the winding roller 4 and the buffer roller 17, can straighten the edge wires, thereby reducing the space occupied by the edge wires during subsequent winding. The first motor drives the first screw 7 to rotate, causing the moving block 6 to move and evenly distribute the edge wires on the winding roller 4.

[0023] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

[0024] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A wire take-up machine, comprising a fixed plate (1), a bidirectional screw (2), a movable plate (3), and a take-up roller (4), characterized in that, A support plate (5) is fixedly connected to one side of the fixed plate (1), and a first motor is fixedly connected to one side of the support plate (5). A first screw (7) is fixedly connected to the output end of the first motor. A moving block (6) is threaded onto the first screw (7). A first contact roller (8) is rotatably connected to the bottom side of the moving block (6). A first groove is provided on both sides of the moving block (6). An adjusting rod (9) is rotatably connected to the first groove. A slider (10) is threaded onto the adjusting rod (9). Two sliders are connected to each other. (10) is rotatably connected to a second contact roller (11). Two clamping plates (12) are fixedly connected to one side of the support plate (5). Both the clamping plate (12) and the support plate (5) are rotatably connected to a thread-strapping roller (13). A second groove is provided on the support plate (5). A limiting rod (14) is fixedly connected in the second groove. A spring (15) is sleeved on the limiting rod (14). A buffer block (16) is in contact with the upper end of the spring (15). A buffer roller (17) is rotatably connected to the buffer block (16).

2. The edge yarn winding machine as described in claim 1, characterized in that, A second motor is fixedly connected to one side of the support plate (5), and a cleaning roller (18) is fixedly connected to the output end of the second motor. The cleaning roller (18) is in contact with the edge wire.

3. The edge yarn winding machine as described in claim 2, characterized in that, A dustproof frame (19) is fixedly connected between the two support plates (5), and the edge wire is movably inserted into the dustproof frame (19).

4. The edge yarn winding machine as described in claim 3, characterized in that, The dustproof frame (19) is provided with combing teeth (20), which correspond to the cleaning roller (18) and are fixedly connected between two support plates (5).

5. The edge yarn winding machine as described in claim 3, characterized in that, The dustproof frame (19) is fixedly connected to air pumps (21) on both the upper and lower sides. The output end of the air pump (21) is fixedly connected to an air distribution pipe (22). A nozzle is evenly fixedly connected to one side of the air distribution pipe (22).

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