Automatic dosing device for sludge treatment

By designing a sludge treatment device that includes a geared motor, a stirring assembly, and a rotating assembly, the corrosion problem caused by sludge adhesion was solved, and the inner wall was cleaned and the service life was extended after sludge treatment.

CN224186043UActive Publication Date: 2026-05-01JIANGSU DAWEI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU DAWEI ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-03-21
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

After the sludge treatment is completed, a large amount of sludge will adhere to the inner wall of the treatment cylinder of the existing sludge treatment device. It is difficult to remove and may cause corrosion, thus shortening the service life of the device.

Method used

An automatic dosing device for sludge treatment was designed, comprising a geared motor, a stirring component, and a rotating component. The sludge is cleaned by a brush, and the stirring component mixes the agent with the sludge. The rotating component discharges the sludge and then cleans the sludge on the inner wall to prevent adhesion.

Benefits of technology

It effectively removes sludge from the inner wall of the treatment cylinder, prevents corrosion, and extends the service life of the equipment.

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Abstract

The utility model discloses an automatic dosing device for sludge treatment, which comprises a main body unit, the main body unit comprises a bottom plate and a treatment cylinder, the upper end face of the bottom plate is symmetrically and fixedly connected with two vertical plates, the treatment cylinder is arranged at the upper end of the bottom plate, a cylinder cover is arranged on the treatment cylinder, and two liquid storage cylinders are symmetrically and fixedly arranged on the cylinder cover. After treated sludge is discharged from the treatment barrel, the treatment barrel is rotated to the original position through the rotating assembly again, clear water is added into the treatment barrel, the barrel cover is placed on the treatment barrel again, the gear motor is started again, and the output end of the gear motor drives the mounting plate to rotate through the connecting rod, the fixing rod, the connecting plate and the circular ring; and the mounting plate cleans away sludge adhered to the inner wall of the treatment barrel through the cleaning brush bristles, so that the sludge is prevented from adhering to the inner wall of the treatment barrel for a long time, the sludge is prevented from corroding the treatment barrel, and the service life of the treatment barrel is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, and in particular to an automatic dosing device for sludge treatment. Background Technology

[0002] After the centralized treatment and recycling of domestic sewage, a large amount of sludge is generated at the same time. Compared with domestic wastewater, this sludge is more harmful and more difficult to treat. The most effective treatment method for sewage sludge is to expose it in a large open or closed space, cultivate bacteria with external agents, remove moisture, allow harmful substances to decompose and volatilize naturally, and dry it, thereby achieving the purification treatment of sludge.

[0003] The existing utility model with publication number CN219861024U relates to an automatic dosing device for sludge treatment, aiming to solve the technical problem of existing traditional chemical dilution mechanisms, which require an additional stirring chamber for dilution and mixing of chemicals. After the chemicals are added to the sludge, the sludge also needs to be stirred to fully mix with the chemicals. Existing chemical dilution and mixing and sludge mixing require different driving devices, which is very wasteful of energy. The present invention includes a treatment cylinder, with a top cover and a bottom cover of the cylinder connected to the top and bottom of the cylinder by screws, respectively. The dosing cylinder is connected to both sides of the top of the top cover by screws. The motor is connected to the top of the bottom cover of the cylinder by screws. The present invention uses a first stirring blade to stir the sludge in the treatment cylinder, so that the sludge and the chemicals in the treatment cylinder are mixed. It can also drive a second stirring blade to rotate through a rotating rod to mix and dilute the chemicals in the dosing cylinder, thereby integrating the dilution mechanism and the sludge stirring mechanism.

[0004] In the aforementioned disclosure, the sludge is placed in a treatment cylinder for processing. However, after the sludge is discharged after processing, a large amount of sludge will adhere to the inner wall of the treatment cylinder. This sludge, which adheres to the inner wall of the treatment cylinder for a long time, is not only difficult to remove, but may also cause corrosion to the cylinder, thereby shortening the service life of the treatment cylinder. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Therefore, the purpose of this utility model is to provide an automatic dosing device for sludge treatment, which aims to solve the problem that "sludge is placed in the treatment cylinder for treatment, but after the sludge is discharged after treatment, a large amount of sludge will adhere to the inner wall of the treatment cylinder. This sludge, which adheres to the inner wall of the treatment cylinder for a long time, is not only difficult to remove, but may also cause corrosion to the cylinder, thereby shortening the service life of the treatment cylinder".

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0008] An automatic dosing device for sludge treatment includes:

[0009] The main unit includes a base plate and a processing cylinder. Two vertical plates are symmetrically and fixedly connected to the upper end of the base plate. The processing cylinder is set on the upper end of the base plate and is provided with a cylinder cover. Two liquid storage cylinders are symmetrically and fixedly installed on the cylinder cover, and each liquid storage cylinder is provided with a connecting cover.

[0010] The working unit includes a geared motor, a primary stirring assembly, two sets of secondary stirring assemblies, and a rotating assembly. The geared motor is fixedly mounted on the cylinder cover, and its output end passes through the cylinder cover and is fixedly connected to a connecting rod. A ring is movably connected to the inner wall of the processing cylinder, and a connecting plate is fixedly connected to the ring. The primary stirring assembly is disposed in the processing cylinder. Two mounting plates are symmetrically fixedly connected to the connecting plate, and each mounting plate is provided with cleaning brush bristles. Each set of secondary stirring assemblies is disposed in a liquid storage tank. The rotating assembly is disposed on the left vertical plate.

[0011] In a preferred embodiment of the automatic dosing device for sludge treatment described in this utility model, the connecting plate is fixedly connected to a fixing rod, the lower end of the connecting rod is fixedly connected to a locking block, the fixing rod has a rectangular groove, and the locking block is disposed in the rectangular groove.

[0012] In a preferred embodiment of the automatic dosing device for sludge treatment described in this utility model, the first stirring assembly includes a first rotating rod, which is fixedly connected to a connecting plate. The first rotating rod is fixedly sleeved with multiple first connecting blocks, each of which is fixedly connected with multiple stirring rods, and each stirring rod is fixedly connected to a first stirring plate.

[0013] In a preferred embodiment of the automatic dosing device for sludge treatment described in this utility model, each of the second stirring components includes a servo motor, each servo motor is fixedly connected to the connecting cover, the output end of each servo motor passes through the connecting cover and is fixedly connected to a second rotating rod, each second rotating rod is fixedly sleeved with a second connecting block, each second connecting block is symmetrically fixedly connected to multiple second stirring plates, the lower end face of each liquid storage cylinder has a liquid outlet pipe passing through it, each liquid outlet pipe passes through the cylinder cover, and each liquid outlet pipe is equipped with a solenoid valve.

[0014] In a preferred embodiment of the automatic dosing device for sludge treatment described in this utility model, the rotating assembly includes a rotating motor. A connecting box is fixedly connected to each of the vertical plates on the left end. The rotating motor is fixedly installed on the inner wall of the connecting box. A first rotating rod is fixedly connected to the output end of the rotating motor. A first gear is fixedly sleeved on the first rotating rod. A second gear is meshed with the first gear. A second rotating rod is fixedly inserted through the center of the second gear. The second rotating rod passes through the left vertical plate. A third rotating rod is rotatably connected to the right vertical plate. A fixing block is fixedly connected to the opposite ends of the second and third rotating rods. Each fixing block is fixedly connected to the treatment cylinder.

[0015] In a preferred embodiment of the automatic dosing device for sludge treatment described in this utility model, the cylinder cover is symmetrically and fixedly connected to two No. 1 handles, and each connecting cover is symmetrically and fixedly connected to two No. 2 handles.

[0016] The beneficial effects of this utility model are:

[0017] After the treated sludge is discharged from the treatment cylinder, the cylinder is rotated back to its original position by the rotating component. Clean water is added to the treatment cylinder, the cylinder cover is placed back on the treatment cylinder, and the reduction motor is started again. The output end of the reduction motor drives the mounting plate to rotate through the connecting rod, fixing rod, connecting plate and ring. The mounting plate cleans the sludge adhering to the inner wall of the treatment cylinder with cleaning brushes, preventing the sludge from adhering to the inner wall of the treatment cylinder for a long time, avoiding the sludge from corroding the treatment cylinder, and improving the service life of the treatment cylinder. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1This is a schematic diagram of the overall structure of an automatic dosing device for sludge treatment proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the rotating component in an automatic dosing device for sludge treatment proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the treatment cylinder in an automatic dosing device for sludge treatment proposed in this utility model;

[0022] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5 This is a schematic diagram of the structure of the No. 2 stirring component in the automatic dosing device for sludge treatment proposed in this utility model.

[0024] In the diagram: 100, Main unit; 101, Base plate; 102, Vertical plate; 103, Processing cylinder; 104, Cylinder cover; 105, Liquid storage cylinder; 106, Connecting cover; 107, Handle No. 1; 108, Handle No. 2; 109, Connecting box;

[0025] 200. Working unit; 201. Gear motor; 202. Connecting rod; 203. Ring; 204. Connecting plate; 205. Fixing rod; 206. Locking block; 207. No. 1 stirring assembly; 207a. No. 1 rotating rod; 207b. No. 1 connecting block; 207c. Stirring rod; 207d. No. 1 stirring plate; 208. Mounting plate; 209. Cleaning brush; 210. No. 2 stirring assembly; 210a. Servo motor; 210b. No. 2 rotating rod; 210c. No. 2 connecting block; 210d. No. 2 stirring plate; 211. Liquid outlet pipe; 212. Rotating assembly; 212a. Rotating motor; 212b. No. 1 rotating rod; 212c. No. 1 gear; 212d. No. 2 gear; 212e. No. 2 rotating rod; 212f. No. 3 rotating rod; 213. Fixing block. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0030] Reference Figure 1-5 This utility model provides an automatic dosing device for sludge treatment, comprising:

[0031] The main unit 100 includes a base plate 101 and a processing cylinder 103. Two vertical plates 102 are symmetrically and fixedly connected to the upper end of the base plate 101. The processing cylinder 103 is located at the upper end of the base plate 101. A cylinder cover 104 is provided on the processing cylinder 103. Two liquid storage cylinders 105 are symmetrically and fixedly installed on the cylinder cover 104. Each liquid storage cylinder 105 is provided with a connecting cover 106.

[0032] The working unit 200 includes a geared motor 201, a primary stirring assembly 207, two sets of secondary stirring assemblies 210, and a rotating assembly 212. The geared motor 201 is fixedly mounted on the cylinder cover 104. The output end of the geared motor 201 passes through the cylinder cover 104 and is fixedly connected to a connecting rod 202. A ring 203 is movably connected to the inner wall of the processing cylinder 103. A connecting plate 204 is fixedly connected to the ring 203. The primary stirring assembly 207 is disposed in the processing cylinder 103. Two mounting plates 208 are symmetrically fixedly connected to the connecting plate 204. Each mounting plate 208 is provided with cleaning brush bristles 209. Each set of secondary stirring assemblies 210 is disposed in a liquid storage cylinder 105. The rotating assembly 212 is disposed on the left side. After the treated sludge is discharged from the treatment cylinder 103 on the end vertical plate 102, the treatment cylinder 103 is rotated back to its original position by the rotating component 212. Clean water is added to the treatment cylinder 103, and the cylinder cover 104 is placed back on the treatment cylinder 103. The reduction motor 201 is started again. The output end of the reduction motor 201 drives the mounting plate 208 to rotate through the connecting rod 202, the fixing rod 205, the connecting plate 204 and the ring 203. The mounting plate 208 cleans the sludge adhering to the inner wall of the treatment cylinder 103 by the cleaning brush 209, so as to avoid the sludge adhering to the inner wall of the treatment cylinder 103 for a long time, avoid the sludge from corroding the treatment cylinder 103, and improve the service life of the treatment cylinder 103.

[0033] The connecting plate 204 is fixedly connected to a fixing rod 205, and the lower end of the connecting rod 202 is fixedly connected to a locking block 206. The fixing rod 205 has a rectangular groove, and the locking block 206 is set in the rectangular groove. The locking block 206 is inserted into the rectangular groove of the fixing rod 205. The output end of the reduction motor 201 drives the connecting rod 202 to rotate, and the connecting rod 202 drives the fixing rod 205 to rotate through the locking block 206.

[0034] Furthermore, the first stirring assembly 207 includes a first rotating rod 207a, which is fixedly connected to the connecting plate 204. Multiple first connecting blocks 207b are fixedly sleeved on the first rotating rod 207a. Multiple stirring rods 207c are fixedly connected to each first connecting block 207b. Each stirring rod 207c is fixedly connected to a first stirring plate 207d. The ring 203 drives the first rotating rod 207a to rotate. The first rotating rod 207a drives the stirring rods 207c and the first stirring plate 207d to stir the sludge and the agent through the first connecting block 207b, so as to evenly mix the agent in the sludge and treat the sludge.

[0035] Furthermore, each of the second stirring components 210 includes a servo motor 210a, each servo motor 210a is fixedly connected to the connecting cover 106, the output end of each servo motor 210a passes through the connecting cover 106 and is fixedly connected to a second rotating rod 210b, each second rotating rod 210b is fixedly sleeved with a second connecting block 210c, each second connecting block 210c is symmetrically fixedly connected with multiple second stirring plates 210d, and the lower end face of each liquid storage cylinder 105 has a liquid outlet pipe passing through it. 211, each outlet pipe 211 passes through the cylinder cover 104, and each outlet pipe 211 is equipped with a solenoid valve. When the servo motor 210a is started, the output end of the servo motor 210a drives the second rotating rod 210b to rotate. The second rotating rod 210b drives the second stirring plate 210d to rotate through the second connecting block 210c. The second stirring plate 210d drives the water and medicine to stir. The medicine is evenly mixed in the water to form a medicine. When the solenoid valve is started, the medicine enters the bottom plate 101 through the outlet pipe 211.

[0036] Furthermore, the rotating assembly 212 includes a rotating motor 212a. A connecting box 109 is fixedly connected to each of the left vertical plates 102. The rotating motors 212a are all fixedly installed on the inner wall of the connecting box 109. A first rotating rod 212b is fixedly connected to the output end of the rotating motor 212a. A first gear 212c is fixedly sleeved on the first rotating rod 212b. A second gear 212d is meshed with the first gear 212c. A second rotating rod 212e is fixedly inserted through the center of the second gear 212d. The second rotating rod 212e passes through the left vertical plate 102 and the right vertical plate... Plate 102 is rotatably connected to a third rotating rod 212f. The opposite ends of the second rotating rod 212e and the third rotating rod 212f are fixedly connected to a fixing block 213. Each fixing block 213 is fixedly connected to the processing cylinder 103. The output end of the rotating motor 212a is connected to a first rotating rod 212b. The first rotating rod 212b drives the second rotating rod 212e to rotate through the first gear 212c and the second gear 212d. In turn, the second rotating rod 212e is driven to rotate through the first gear 212c and the second gear 212d. The second gear 212c drives the processing cylinder 103 to rotate. The processing cylinder 103 rotates until the opening faces downward, and the sludge is discharged from the processing cylinder 103.

[0037] Furthermore, the cylinder cover 104 is symmetrically fixedly connected to two first handles 107, and each connecting cover 106 is symmetrically fixedly connected to two second handles 108. The cylinder cover 104 can be removed by using the first handle 107, and the connecting cover 106 can be removed by using the second handle 108.

[0038] During use, remove the cylinder cover 104 using handle 107, place the sludge to be treated into the treatment cylinder 103, place the cylinder cover 104 onto the treatment cylinder 103, insert the locking block 206 into the rectangular slot of the fixing rod 205, remove the connecting cover 106 using handle 108, put water and medicine into the storage cylinder 105, place the connecting cover 106 onto the storage cylinder 105, start the servo motor 210a, the output end of the servo motor 210a drives the second rotating rod 210b to rotate, the second rotating rod 210b drives the second connecting block 210c to rotate the second... The first stirring plate 210d rotates, causing the water and chemicals to agitate. The chemicals are evenly mixed in the water to form a reagent. The solenoid valve is activated, and the reagent enters the bottom plate 101 through the outlet pipe 211. The reduction motor 201 is activated, and its output drives the connecting rod 202 to rotate. The connecting rod 202, through the fixed rod 205, connecting plate 204, and ring 203, drives the first rotating rod 207a to rotate. The first rotating rod 207a, through the first connecting block 207b, drives the stirring rod 207c and the first stirring plate 207d to agitate the sludge and reagent, evenly distributing the reagent. The sludge is uniformly mixed with the sludge for treatment. The cylinder cover 104 is removed using handle 107, and the rotating motor 212a is started. The output of motor 212a is connected to rotating rod 212b, which in turn drives rotating rod 212e via gears 212c and 212d. This, in turn, drives the processing cylinder 103 to rotate via gear 213. When the cylinder 103 rotates to its opening facing downwards, the sludge is discharged from it. After the treated sludge is discharged from the cylinder 103, it is again rotated by rotating assembly 212. 3. Rotate back to the original position, add clean water to the treatment cylinder 103, place the cylinder cover 104 back on the treatment cylinder 103, and start the reduction motor 201 again. The output end of the reduction motor 201 drives the mounting plate 208 to rotate through the connecting rod 202, the fixing rod 205, the connecting plate 204 and the ring 203. The mounting plate 208 cleans the sludge adhering to the inner wall of the treatment cylinder 103 through the cleaning brush 209, so as to avoid the sludge adhering to the inner wall of the treatment cylinder 103 for a long time, avoid the sludge from corroding the treatment cylinder 103, and improve the service life of the treatment cylinder 103.

[0039] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automatic dosing device for sludge treatment, characterized in that: include: The main unit (100) includes a base plate (101) and a processing cylinder (103). Two vertical plates (102) are symmetrically fixedly connected to the upper end of the base plate (101). The processing cylinder (103) is located at the upper end of the base plate (101). A cylinder cover (104) is provided on the processing cylinder (103). Two liquid storage cylinders (105) are symmetrically fixedly installed on the cylinder cover (104). Each liquid storage cylinder (105) is provided with a connecting cover (106). The working unit (200) includes a geared motor (201), a first stirring assembly (207), two sets of second stirring assemblies (210), and a rotating assembly (212). The geared motor (201) is fixedly installed on the cylinder cover (104). The output end of the geared motor (201) passes through the cylinder cover (104) and is fixedly connected to a connecting rod (202). A ring (203) is movably connected to the inner wall of the processing cylinder (103). A connecting plate (204) is fixedly connected to the ring (203). The first stirring assembly (207) is set in the processing cylinder (103). Two mounting plates (208) are symmetrically fixedly connected to the connecting plate (204). Each mounting plate (208) is provided with cleaning brush bristles (209). Each set of second stirring assemblies (210) is set in a liquid storage cylinder (105). The rotating assembly (212) is set on the left end vertical plate (102).

2. The automatic dosing device for sludge treatment according to claim 1, characterized in that: The connecting plate (204) is fixedly connected to a fixing rod (205), and the lower end of the connecting rod (202) is fixedly connected to a locking block (206). The fixing rod (205) has a rectangular groove, and the locking block (206) is set in the rectangular groove.

3. The automatic dosing device for sludge treatment according to claim 1, characterized in that: The first stirring assembly (207) includes a first rotating rod (207a), which is fixedly connected to the connecting plate (204). The first rotating rod (207a) is fixedly sleeved with a plurality of first connecting blocks (207b). Each first connecting block (207b) is fixedly connected with a plurality of stirring rods (207c), and each stirring rod (207c) is fixedly connected with a first stirring plate (207d).

4. The automatic dosing device for sludge treatment according to claim 1, characterized in that: Each of the second stirring components (210) includes a servo motor (210a), each servo motor (210a) is fixedly connected to the connecting cover (106), the output end of each servo motor (210a) passes through the connecting cover (106) and is fixedly connected to a second rotating rod (210b), each second rotating rod (210b) is fixedly sleeved with a second connecting block (210c), each second connecting block (210c) is symmetrically fixedly connected with multiple second stirring plates (210d), the lower end face of each liquid storage cylinder (105) is penetrated by a liquid outlet pipe (211), each liquid outlet pipe (211) passes through the cylinder cover (104), and each liquid outlet pipe (211) is equipped with a solenoid valve.

5. The automatic dosing device for sludge treatment according to claim 1, characterized in that: The rotating assembly (212) includes a rotating motor (212a). A connecting box (109) is fixedly connected to each of the vertical plates (102) on the left end. The rotating motors (212a) are all fixedly installed on the inner wall of the connecting box (109). A first rotating rod (212b) is fixedly connected to the output end of the rotating motor (212a). A first gear (212c) is fixedly sleeved on the first rotating rod (212b). The first gear (212c) is meshed with a second gear. The wheel (212d) has a second rotating rod (212e) fixedly inserted at the center of the second gear (212d). The second rotating rod (212e) passes through the left vertical plate (102). The right vertical plate (102) is rotatably connected to a third rotating rod (212f). The opposite ends of the second rotating rod (212e) and the third rotating rod (212f) are fixedly connected to a fixing block (213). Each fixing block (213) is fixedly connected to the processing cylinder (103).

6. The automatic dosing device for sludge treatment according to claim 1, characterized in that: The cylinder cover (104) is symmetrically fixedly connected to two No. 1 handles (107), and each of the connecting covers (106) is symmetrically fixedly connected to two No. 2 handles (108).

Citation Information

Patent Citations

  • Automatic dosing device for sludge treatment

    CN219861024U