Multi-station vacuum shaping rapid steam box

By incorporating support components and dividers within the steam oven body, along with replaceable racks and valve control, multi-station processing is achieved, solving the problem of limited flexibility in existing technologies and improving the usability and production efficiency of the multi-station vacuum shaping rapid steam oven.

CN224186452UActive Publication Date: 2026-05-01JIANGDU MINGXIN PRESSURE VESSEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGDU MINGXIN PRESSURE VESSEL CO LTD
Filing Date
2025-05-17
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing multi-station vacuum shaping rapid steam ovens have limited flexibility and applicability when processing different products due to their simple structure, making it impossible to process multiple products simultaneously.

Method used

Two sets of support components are set inside the steam oven body, and they are divided into multiple independent spaces by partitions. Combined with replaceable racks of different lengths and valve-controlled vacuuming and steam input, multi-station processing can be realized.

Benefits of technology

This improves the flexibility and applicability of the equipment, enabling it to handle different types of products simultaneously, thus enhancing production efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steam boxes, in particular to a multi-station vacuum shaping rapid steam box. The multi-station vacuum shaping rapid steam box comprises a bottom plate, a steam box body is fixedly installed on the bottom plate, and bearing assemblies are arranged on the two sides of the steam box body; a mounting groove is formed in the center of the outer wall of the steam box body, butt joint plates which are fixedly connected are arranged at the two ends of the mounting groove, butt joint semi-rings are inserted into the mounting groove, and the butt joint semi-rings are fixedly connected with the butt joint plates through bolts; the number of the butt-joint semi-rings is two, and the inner wall of one of the butt-joint semi-rings is provided with a fixedly-connected separation piece. According to the multi-station vacuum shaping rapid steam box, in the later use process, the interior of the steam box body can be divided into two independent spaces through the partition pieces, so that the steam box body is provided with multiple stations, then the multi-station vacuum shaping rapid steam box can process different types of products at the same time, and therefore the use flexibility of the multi-station vacuum shaping rapid steam box can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of steam oven technology, and in particular to a multi-station vacuum shaping rapid steam oven. Background Technology

[0002] Multi-station vacuum setting and rapid steaming ovens are advanced equipment used in the textile industry, primarily for setting, humidifying, and relaxing yarns, fabrics, or other fibrous materials. These devices typically combine vacuum technology with steam heating to improve production efficiency, enhance yarn quality, and reduce energy consumption.

[0003] Existing rapid steam ovens generally have a hollow, integrated internal structure, which means that only one type of product can be processed at a time. However, since the processing techniques for different products vary, when multiple products need to be processed, one product must be processed before another can be processed, thus reducing the flexibility of the equipment.

[0004] Therefore, it is necessary to provide a new multi-station vacuum shaping rapid steam oven to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a multi-station vacuum shaping rapid steam oven.

[0006] The multi-station vacuum shaping rapid steam oven provided by this utility model includes: a base plate, on which the steam oven body is fixedly installed, and support components are provided on both sides of the steam oven body;

[0007] The steam oven body has a mounting groove in the center of its outer wall. Both ends of the mounting groove are fixedly connected to the docking plates. A docking half-ring is inserted into the mounting groove and is fixedly connected to the docking plate by bolts.

[0008] The docking half-ring is provided in two parts, one of which has a fixedly connected partition plate installed on its inner wall, and the outer wall of the partition plate abuts against the inner wall of the steam oven body.

[0009] Preferably, the supporting component includes a support ring, the outer wall of which abuts against the end of the steam oven body, and a mounting piece is inserted inside the support ring. There are multiple mounting pieces, one of which has a smooth surface, and the remaining mounting pieces have placement racks of different lengths fixedly installed on their outer walls.

[0010] Preferably, the support ring has multiple evenly distributed mating grooves inside, and multiple evenly distributed mating blocks are fixedly installed on the outer wall of the mounting plate. The outer wall of the mating block abuts against the inner wall of the mating groove and is fixedly connected by bolts.

[0011] Preferably, guide grooves are provided on both sides of the top of the base plate, and a slidably connected support frame is inserted into the guide groove, and the top of the support frame is fixedly connected to the support ring.

[0012] Preferably, the support assembly further includes a mounting frame, on the outer wall of which a hydraulic rod is fixedly connected, and the end of the hydraulic rod is fixedly connected to the outer wall of the support frame.

[0013] Preferably, a vacuum pipe and a steam input pipe are inserted inside the steam oven body. Both the vacuum pipe and the steam input pipe are T-shaped pipes. Suction heads and nozzles are fixedly installed on the ends of the vacuum pipe and the steam input pipe inside the steam oven body, respectively. Valves are provided on the branch pipes of the vacuum pipe and the steam input pipe corresponding to the suction heads and nozzles.

[0014] Compared with related technologies, the multi-station vacuum shaping rapid steaming oven provided by this utility model has the following advantages:

[0015] Beneficial effects:

[0016] 1. This utility model inserts two sets of supporting components inside the steam oven body and sets up a partition plate in the center of the interior. During subsequent use, the partition plate can divide the interior of the steam oven body into two independent spaces, forming a multi-station. Thus, during use, this device can process different types of products at the same time, thereby improving the flexibility of use of this device.

[0017] 2. During use, the length of the placement rack can be changed as needed, thus enabling the device to flexibly process products of different lengths, thereby further improving the flexibility and applicability of the device in later use. Attached Figure Description

[0018] Figure 1 A schematic diagram of a preferred embodiment of the multi-station vacuum shaping rapid steaming oven provided by this utility model;

[0019] Figure 2 for Figure 1 A partial structural schematic diagram of the support component is shown;

[0020] Figure 3 for Figure 1 The diagram shows the structure of the mounting plate and its components;

[0021] Figure 4 for Figure 1 The diagram shows the structure of the docking half-ring and its components;

[0022] Figure 5 for Figure 1The diagram shows a cross-sectional view of the connection between the base plate and the main body of the steamer.

[0023] The following are the labeling elements in the diagram: 1. Base plate; 11. Guide groove; 2. Steamer body; 21. Mounting groove; 211. Connecting plate; 22. Vacuum pipe; 221. Suction head; 23. Steam input pipe; 231. Nozzle; 24. Valve; 3. Connecting half ring; 31. Separator; 4. Support assembly; 41. Support ring; 411. Support frame; 412. Connecting groove; 42. Mounting piece; 421. Connecting block; 422. Placement rack; 43. Mounting rack; 431. Hydraulic rod. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0025] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0026] Please see Figures 1 to 5 The present invention provides a multi-station vacuum shaping rapid steaming oven, which includes: a base plate 1.

[0027] In the embodiments of this utility model, please refer to Figures 1 to 5A steam oven body 2 is fixedly installed on the base plate 1, and a support component 4 is provided on both sides of the steam oven body 2. An installation groove 21 is opened in the center of the outer wall of the steam oven body 2. A docking plate 211 is fixedly connected at both ends of the installation groove 21. A docking half ring 3 is inserted into the installation groove 21 and is fixedly connected to the docking plate 211 by bolts. There are two docking half rings 3. A partition plate 31 is fixedly connected to the inner wall of one of the docking half rings 3, and the outer wall of the partition plate 31 abuts against the inner wall of the steam oven body 2. The support component 4 includes a support ring 41. The outer wall of the support ring 41 abuts against the end of the steam oven body 2. An installation piece 42 is inserted into the support ring 41. There are multiple installation pieces 42, one of which is smooth. The structure includes a mounting bracket 422 of different lengths fixedly installed on the outer wall of the remaining mounting piece 42. The support ring 41 has multiple evenly distributed docking grooves 412 inside. Multiple evenly distributed docking blocks 421 are fixedly installed on the outer wall of the mounting piece 42. The outer wall of the docking block 421 abuts against the inner wall of the docking groove 412 and is fixedly connected by bolts. Guide grooves 11 are provided on both sides of the top of the base plate 1. A slidingly connected support bracket 411 is inserted into the guide groove 11. The top of the support bracket 411 is fixedly connected to the support ring 41. The support assembly 4 also includes a mounting bracket 43. A fixedly connected hydraulic rod 431 is installed on the outer wall of the mounting bracket 43. The end of the hydraulic rod 431 is fixedly connected to the outer wall of the support bracket 411.

[0028] It should be noted that by inserting two sets of support components 4 inside the steam oven body 2 and setting a partition plate 31 in the center of the interior, the partition plate 31 can divide the interior of the steam oven body 2 into two independent spaces during subsequent use, forming a multi-station system. Thus, during use, the device can process different types of products simultaneously, thereby improving the flexibility of the device.

[0029] Meanwhile, since the mounting plates 42 are fixedly connected by bolts, and multiple mounting plates 42 have placement racks 422 of different lengths installed on their outer walls, the length of the placement racks 422 can be changed as needed during use, thus enabling the device to flexibly process products of different lengths. Therefore, the device can be further improved in terms of flexibility and applicability in later use.

[0030] In the embodiments of this utility model, please refer to Figures 1 to 5 The steam oven body 2 is equipped with a vacuum pipe 22 and a steam input pipe 23. Both the vacuum pipe 22 and the steam input pipe 23 are three-way pipes. The suction head 221 and the nozzle 231 are fixedly installed on the ends of the vacuum pipe 22 and the steam input pipe 23 inside the steam oven body 2, respectively. Valves 24 are provided on the branch pipes of the vacuum pipe 22 and the steam input pipe 23 corresponding to the suction head 221 and the nozzle 231.

[0031] It should be noted that, through the setting of valve 24, during subsequent use, when the partition plate 31 is inserted into the steam chamber body 2 to divide its interior into multiple spaces, the opening and closing operation of valve 24 can realize the independent vacuuming and steam input operation of the two spaces. Therefore, this device can smoothly process different types of products.

[0032] The working principle of the multi-station vacuum shaping rapid steam oven provided by this utility model is as follows:

[0033] When using this device, if the operator needs to process a relatively long product, a smooth mounting piece 42 can be taken out and installed inside the corresponding support ring 41. Then, the mounting piece 42 on the other side can be replaced with a relatively long placement rack 422 and installed inside the corresponding support ring 41. Next, the smooth mating half ring 3 can be taken out and inserted into the mounting groove 21 in the steam oven body 2 for fixing. This will make the interior of the steam oven body 2 form an integrated structure, so that after placing the relatively long product on the placement rack and moving it into the steam oven body 2;

[0034] The external vacuum pump can be controlled to work first, so that the inside of the steam chamber body 2 can be evacuated through the vacuum pipe 22. After the vacuum is completed, the valve 24 on the vacuum pipe 22 can be closed and the valve 24 on the steam input pipe 23 can be opened, so that the steam generated by the external steam generator can be injected into the steam chamber body 2. At this point, the device can be used smoothly.

[0035] After the product processing is completed, the pressure can be released first, and then the hydraulic rod 431 can be controlled to work. The working hydraulic rod 431 will drive the support ring 41 and the placement rack 422 and other components to move outward through the support frame 411 until the placement rack 422 moves to the outside of the steamer body 2, so that the staff can easily pick up the product and then process the next product.

[0036] Furthermore, during use, the docking half-ring 3 with the separator 31 can be taken out and inserted into the mounting groove 21 for fixation, thereby dividing the interior of the steam oven body 2 into multiple independent spaces, thus enabling the device to form a multi-station structure. Then, the mounting piece 42 with the corresponding specification placement rack 422 can be taken out and installed in the support ring 41. After the placement rack 422 is installed, the product can be placed on the placement rack 422 and moved into the steam oven body 2. Then, vacuuming and steam injection can be performed, thus enabling the device to process two different types of products simultaneously.

[0037] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0038] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A multi-station vacuum shaping rapid steaming machine, characterized in that, include: A base plate (1) is provided, on which a steam oven body (2) is fixedly installed, and on both sides of the steam oven body (2) are supporting components (4); The steam oven body (2) has an installation groove (21) in the center of its outer wall. Both ends of the installation groove (21) are provided with fixed connecting plates (211). A connecting half ring (3) is inserted inside the installation groove (21). The connecting half ring (3) is fixedly connected to the connecting plate (211) by bolts. Two docking half-rings (3) are provided, one of which has a fixedly connected partition plate (31) installed on its inner wall, and the outer wall of the partition plate (31) abuts against the inner wall of the steam oven body (2).

2. The multi-station vacuum shaping rapid steaming oven according to claim 1, characterized in that, The supporting component (4) includes a support ring (41), the outer wall of which abuts against the end of the steamer body (2), and an installation piece (42) is inserted inside the support ring (41). There are multiple installation pieces (42), one of which is a smooth structure, and the remaining installation pieces (42) are fixedly installed with placement racks (422) of different lengths on their outer walls.

3. The multi-station vacuum shaping rapid steaming oven according to claim 2, characterized in that, The support ring (41) has multiple evenly distributed docking grooves (412) inside. Multiple evenly distributed docking blocks (421) are fixedly installed on the outer wall of the mounting plate (42). The outer wall of the docking block (421) abuts against the inner wall of the docking groove (412) and is fixedly connected by bolts.

4. The multi-station vacuum shaping rapid steaming oven according to claim 3, characterized in that, The bottom plate (1) has guide grooves (11) on both sides of the top. A sliding support frame (411) is inserted inside the guide groove (11), and the top of the support frame (411) is fixedly connected to the support ring (41).

5. The multi-station vacuum shaping rapid steaming oven according to claim 4, characterized in that, The support assembly (4) also includes a mounting bracket (43), on the outer wall of which a hydraulic rod (431) is fixedly connected, and the end of the hydraulic rod (431) is fixedly connected to the outer wall of the support frame (411).

6. The multi-station vacuum shaping rapid steaming oven according to claim 1, characterized in that, The steam oven body (2) is equipped with a vacuum tube (22) and a steam input tube (23). Both the vacuum tube (22) and the steam input tube (23) are three-way pipes. The vacuum tube (22) and the steam input tube (23) are respectively fixedly installed with a suction head (221) and a nozzle (231) at the ends of the vacuum tube (22) and the steam input tube (23) that are located inside the steam oven body (2). Valves (24) are provided on the branch pipes of the vacuum tube (22) and the steam input tube (23) that are corresponding to the suction head (221) and the nozzle (231).