Monitoring and fixing device capable of adjusting perpendicularity of lower stand column of photovoltaic cast-in-place pile

Abstract

The utility model discloses an adjustable photovoltaic cast-in-place pile lower stand column perpendicularity monitoring fixing device, which belongs to the technical field of photovoltaic cast-in-place piles and comprises a fixing seat, a plurality of vacuum suckers are fixedly mounted at the bottom of the top of the fixing seat, a vacuum pump is fixedly mounted on the inner side of the fixing seat, and the vacuum pump is communicated with the vacuum suckers. A limiting box is fixedly installed at the top of the fixing base, a balancing weight is hung on the outer side of a hook before detection, a third motor is controlled to drive a second driving shaft to rotate, the second driving shaft can drive a rope winding roller to pay off through a transmission gear, and the balancing weight can guarantee that a connecting rope is in a linear state in the pay-off process; and the guide roller above the mounting frame can guide the connecting rope, the connecting rope can be effectively prevented from being abraded and broken, the laser range finder can measure the distance between the laser range finder and the stand column at different heights, and the perpendicularity after the stand column is mounted can be measured and calculated through a plurality of measurement values.

Description

An adjustable photovoltaic cast-in-place pile column verticality monitoring and fixing device Technical Field

[0001] This utility model relates to the field of photovoltaic grouting pile technology, specifically to an adjustable monitoring and fixing device for the verticality of the lower column of a photovoltaic grouting pile. Background Technology

[0002] Driven by the "dual carbon" goals, photovoltaic power plants, as an important carrier of clean energy, are experiencing accelerated large-scale construction. Due to their strong bearing capacity and high stability, cast-in-place pile foundations have become one of the mainstream foundation types for photovoltaic support installation. The verticality of the support column, as the core component connecting the photovoltaic support and the cast-in-place pile foundation, directly determines the installation accuracy and power generation efficiency of the photovoltaic modules. When the verticality deviation of the column exceeds a critical value (usually allowing an error ≤0.5% H, where H is the column height), it not only leads to inconsistent tilt angles of the photovoltaic module array, reducing light energy reception efficiency, but also causes the support structure to bear asymmetrical stress, exacerbating structural fatigue damage, and in severe cases, even causing safety accidents such as support collapse.

[0003] In existing technologies, the measurement accuracy is insufficient, and most measurements rely on manual intermittent use of tools such as theodolites and plumb lines. These measurements are susceptible to interference from factors such as ambient light and human operation, resulting in high measurement errors. Furthermore, manual measurement at multiple locations is time-consuming and labor-intensive, making it difficult to meet the requirements of high-precision construction. Therefore, this device provides an adjustable monitoring and fixing device for the verticality of the photovoltaic cast-in-place pile column. Summary of the Invention

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing an adjustable photovoltaic grouting pile verticality monitoring and fixing device to solve the aforementioned technical problems.

[0005] The present invention adopts the following technical solution: an adjustable photovoltaic grouting pile lower column verticality monitoring and fixing device, including a fixing base, a plurality of vacuum suction cups are fixedly installed on the top and bottom of the fixing base, a vacuum pump is fixedly installed on the inner side of the fixing base, and the vacuum pump and the vacuum suction cups are connected.

[0006] A limiting box is fixedly installed on the top of the fixed base, a movable block is slidably installed on the inner side of the limiting box, and a storage box is fixedly installed on the bottom of the movable block.

[0007] The storage box has a rope winding roller rotatably mounted on its inner side, and a connecting rope is wound around the outer side of the rope winding roller. A hook is fixedly mounted on the bottom of the connecting rope, and a counterweight is set on the outer side of the hook. Multiple laser rangefinders are fixedly mounted on the counterweight.

[0008] As a further improvement to the above solution, a first motor is fixedly installed on the inner side of the fixed base, a first drive shaft is fixedly installed on the output end of the first motor, and the limiting box is fixedly installed on the top of the first drive shaft.

[0009] As a further improvement to the above solution, a second motor is fixedly installed on one inner wall of the limiting box, a lead screw is fixedly installed at the output end of the second motor, the moving block is threadedly installed on the outside of the lead screw, two guide rods are fixedly installed on the inner side of the limiting box, and the moving block is slidably installed on the outside of the guide rods.

[0010] As a further improvement to the above solution, a third motor is fixedly installed on one inner wall of the storage box, and a second drive shaft is fixedly installed at the output end of the third motor. Transmission gears are fixedly installed on the outer sides of the second drive shaft and the rope winding roller, and two adjacent transmission gears mesh with each other.

[0011] As a further improvement to the above solution, the bottom of the storage box is provided with a through hole, and a mounting bracket is fixedly installed on the inner side of the through hole. Multiple guide rollers are rotatably installed on the inner side of the mounting bracket.

[0012] As a further improvement to the above solution, the mounting frame is in the shape of an opening, and mounting grooves are provided at the four corners of the top of the mounting frame, with the guide rollers rotatably mounted inside the mounting grooves.

[0013] The above-mentioned technical solutions adopted in the embodiments of this utility model can achieve the following beneficial effects:

[0014] 1. Before testing, hang the counterweight on the outside of the hook and control the third motor to drive the second drive shaft to rotate. The second drive shaft can drive the rope winding roller to release the line through the transmission gear. During the release process, the counterweight can ensure that the connecting rope is in a straight state, and the guide roller above the mounting frame can guide the connecting rope, which can effectively prevent the connecting rope from wearing and breaking. The laser rangefinder can measure the distance to the column at different heights. The verticality of the column after installation can be calculated through multiple measurement values.

[0015] 2. Place the mounting base with the vacuum suction cup on top of the column, and start the vacuum pump to extract the air inside the vacuum suction cup, so that the vacuum suction cup can be fixed on the top of the column. For the position to be tested for verticality, the first motor and the first drive shaft inside the mounting base can be controlled to drive the limit box to rotate and adjust the angle. The second motor can also be controlled to drive the lead screw to rotate, so that the lead screw can drive the moving block and the storage box to move through the threaded engagement. This device can detect the verticality of columns of different diameters. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 is a three-dimensional structural diagram of this utility model;

[0018] Figure 2 is a partial three-dimensional structural diagram of the second motor and lead screw in this utility model;

[0019] Figure 3 is a partial three-dimensional structural schematic diagram of the first motor and the first drive shaft in this utility model;

[0020] Figure 4 is a partial structural schematic diagram of the counterweight and laser rangefinder in this utility model.

[0021] Attached Figure

[0022] 1. Fixed base; 2. Vacuum suction cup; 3. Vacuum pump; 4. Limit box; 5. Moving block; 6. Storage box; 7. Rope winding roller; 8. Connecting rope; 9. Hook; 10. Counterweight; 11. Laser rangefinder; 12. First motor; 13. First drive shaft; 14. Second motor; 15. Lead screw; 16. Guide rod; 17. Third motor; 18. Second drive shaft; 19. Transmission gear; 20. Mounting bracket; 21. Guide roller. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] The technical solutions provided by the various embodiments of this utility model are described in detail below with reference to Figures 1-4.

[0025] This utility model embodiment provides an adjustable photovoltaic grouting pile lower column verticality monitoring and fixing device, including a fixing base 1, a plurality of vacuum suction cups 2 fixedly installed on the top and bottom of the fixing base 1, a vacuum pump 3 fixedly installed on the inner side of the fixing base 1, and the vacuum pump 3 and the vacuum suction cups 2 are connected.

[0026] A limiting box 4 is fixedly installed on the top of the fixed base 1, a movable block 5 is slidably installed on the inner side of the limiting box 4, and a storage box 6 is fixedly installed on the bottom of the movable block 5.

[0027] The storage box 6 has a rope winding roller 7 rotatably installed on its inner side. A connecting rope 8 is wound around the outer side of the rope winding roller 7. A hook 9 is fixedly installed at the bottom of the connecting rope 8. A counterweight 10 is set on the outer side of the hook 9. Multiple laser rangefinders 11 are fixedly installed on the counterweight 10.

[0028] Furthermore, the mounting base 1 with the vacuum suction cup 2 is placed above the column, and the vacuum pump 3 is started to extract the air inside the vacuum suction cup 2, so that the vacuum suction cup 2 can be fixed to the top of the column.

[0029] In a further preferred embodiment of the present invention, a first motor 12 is fixedly installed on the inner side of the fixed base 1, a first drive shaft 13 is fixedly installed on the output end of the first motor 12, and a limit box 4 is fixedly installed on the top of the first drive shaft 13.

[0030] Furthermore, depending on the position where verticality detection is required, the first motor 12 and the first drive shaft 13 inside the fixed base 1 can be controlled to drive the limit box 4 to rotate and adjust the angle.

[0031] In a further preferred embodiment of this utility model, a second motor 14 is fixedly installed on one inner wall of the limiting box 4, a lead screw 15 is fixedly installed at the output end of the second motor 14, a moving block 5 is threadedly installed on the outside of the lead screw 15, and two guide rods 16 are fixedly installed on the inner side of the limiting box 4, and the moving block 5 is slidably installed on the outside of the guide rods 16.

[0032] Furthermore, the second motor 14 can be controlled to drive the lead screw 15 to rotate, allowing the lead screw 15 to drive the moving block 5 and the storage box 6 to move through the threaded engagement, enabling the device to detect the verticality of columns of different diameters.

[0033] In a further preferred embodiment of this utility model, a third motor 17 is fixedly installed on the inner wall of one side of the storage box 6, and a second drive shaft 18 is fixedly installed at the output end of the third motor 17. Transmission gears 19 are fixedly installed on the outer sides of the second drive shaft 18 and the rope winding roller 7, and two adjacent transmission gears 19 mesh with each other.

[0034] Furthermore, before testing, the counterweight 10 is hung on the outside of the hook 9, and the third motor 17 is controlled to drive the second drive shaft 18 to rotate. The second drive shaft 18 can drive the rope winding roller 7 to release the line through the transmission gear 19. During the release process, the counterweight 10 can ensure that the connecting rope 8 is in a straight state.

[0035] In a further preferred embodiment of the present invention, a through hole is provided at the bottom of the storage box 6, and a mounting bracket 20 is fixedly installed on the inner side of the through hole. Multiple guide rollers 21 are rotatably installed on the inner side of the mounting bracket 20.

[0036] Furthermore, the guide roller 21 above the mounting frame 20 can guide the connecting rope 8, which can effectively prevent the connecting rope 8 from wearing and breaking. The laser rangefinder 11 can measure the distance to the column at different heights, and the verticality of the column after installation can be calculated through multiple measurement values.

[0037] In a further preferred embodiment of the present invention, the mounting bracket 20 is in the shape of an opening, and mounting grooves are provided at the four corners of the top of the mounting bracket 20. The guide roller 21 is rotatably mounted on the inner side of the mounting groove.

[0038] Furthermore, the mounting groove facilitates the installation of the guide roller 21, enabling the guide roller 21 to be more stable during use.

[0039] The specific operation involves placing the mounting base 1, equipped with the vacuum suction cup 2, above the column. The vacuum pump 3 is then activated to extract air from the vacuum suction cup 2, allowing it to be fixed to the top of the column. For verticality testing, the first motor 12 and first drive shaft 13 inside the mounting base 1 rotate the limiting box 4 to adjust its angle. The second motor 14 drives the lead screw 15 to rotate, allowing the lead screw 15 to move the moving block 5 and the storage box 6 via a threaded connection. This allows the device to detect verticality issues of different diameters. To check the verticality of the column, before testing, the counterweight 10 is hung on the outside of the hook 9, and the third motor 17 is controlled to drive the second drive shaft 18 to rotate. The second drive shaft 18 can drive the rope winding roller 7 to release the rope through the transmission gear 19. During the release process, the counterweight 10 can ensure that the connecting rope 8 is in a straight state, and the guide roller 21 above the mounting frame 20 can guide the connecting rope 8, which can effectively prevent the connecting rope 8 from wearing and breaking. The laser rangefinder 11 can measure the distance to the column at different heights. The verticality of the column after installation can be calculated through multiple measurement values.

[0040] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. An adjustable photovoltaic cast-in-place pile verticality monitoring and fixing device, characterized in that: The device includes a fixed base (1), on which multiple vacuum suction cups (2) are fixedly installed at the top and bottom. A vacuum pump (3) is fixedly installed on the inner side of the fixed base (1), and the vacuum pump (3) and the vacuum suction cups (2) are connected. A limit box (4) is fixedly installed on the top of the fixed base (1), and a moving block (5) is slidably installed on the inner side of the limit box (4). A storage box (6) is fixedly installed at the bottom of the moving block (5). A rope winding roller (7) is rotatably installed on the inner side of the storage box (6), and a connecting rope (8) is wound on the outer side of the rope winding roller (7). A hook (9) is fixedly installed at the bottom of the connecting rope (8), and a counterweight (10) is provided on the outer side of the hook (9). Multiple laser rangefinders (11) are fixedly installed on the counterweight (10).

2. The adjustable photovoltaic cast-in-place pile verticality monitoring and fixing device as described in claim 1, characterized in that: The first motor (12) is fixedly installed on the inner side of the fixed base (1), and the first drive shaft (13) is fixedly installed at the output end of the first motor (12). The limiting box (4) is fixedly installed on the top of the first drive shaft (13).

3. The adjustable photovoltaic cast-in-place pile verticality monitoring and fixing device as described in claim 1, characterized in that: A second motor (14) is fixedly installed on one side of the inner wall of the limiting box (4). A lead screw (15) is fixedly installed at the output end of the second motor (14). The moving block (5) is threadedly installed on the outside of the lead screw (15). Two guide rods (16) are fixedly installed on the inner side of the limiting box (4). The moving block (5) is slidably installed on the outside of the guide rods (16).

4. The adjustable photovoltaic cast-in-place pile verticality monitoring and fixing device as described in claim 1, characterized in that: A third motor (17) is fixedly installed on one inner wall of the storage box (6). A second drive shaft (18) is fixedly installed at the output end of the third motor (17). Transmission gears (19) are fixedly installed on the outer side of the second drive shaft (18) and the rope winding roller (7). Two adjacent transmission gears (19) mesh with each other.

5. The adjustable photovoltaic cast-in-place pile verticality monitoring and fixing device as described in claim 1, characterized in that: The bottom of the storage box (6) has a through hole, and a mounting bracket (20) is fixedly installed on the inner side of the through hole. Multiple guide rollers (21) are rotatably installed on the inner side of the mounting bracket (20).

6. The adjustable photovoltaic cast-in-place pile verticality monitoring and fixing device as described in claim 5, characterized in that: The mounting bracket (20) is in the shape of an opening, and mounting grooves are provided at the four corners of the top of the mounting bracket (20). The guide roller (21) is rotatably mounted on the inside of the mounting groove.

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