Paperboard inspection device with cleaning structure

Abstract

The utility model provides a paperboard inspection device with a cleaning structure, which comprises a device body, an operation panel is arranged on the left side surface of the device body, a transmission shaft is rotatably connected to the top end in the device body in a penetrating manner, the transmission shaft is connected with an output shaft of a first motor through a bevel gear set, the first motor is arranged in the device body, and the first motor is connected with the transmission shaft. And the upper end of the transmission shaft is fixedly connected with a detection table, an output shaft of a second motor is connected with a first wiping body, and material rotating frames are arranged on the right side and the front side of the device body correspondingly. The detection table is driven to rotate under the action of the first motor, the bevel gear set and the transmission shaft, the placed paperboard is rotated to the rear side, the third motor is pushed to be adjusted through the first electric telescopic rod, the second wiping body is driven to rotate to clean the top face of the paperboard under the action of the third motor, and the mounting plate is pushed to be adjusted through the second electric telescopic rod. The suction pipe is located above the card paper, and dust in the groove body is sucked away through the connecting pipe and the suction pipe by means of an external suction device.

Description

A paper inspection device with a cleaning structure Technical Field

[0001] This utility model relates to the field of paper inspection technology, and specifically to a paper inspection device with a cleaning structure. Background Technology

[0002] Cardboard is the main raw material for making various cards such as bank cards, subway cards, and SIM cards. Individual pieces of cardboard are stacked and pressed together to form a card. The raw materials for making cardboard include polyvinyl chloride resin, pigments, and additives. After production, cardboard is processed into sheets. To ensure the production effect of cardboard, personnel need to conduct random inspections on the processed cardboard and place the inspected cardboard on a light box. The light from the light box helps personnel determine whether there are black spots or defects in the cardboard. However, if dust adheres to the surface of the cardboard during the processing, the dust can easily affect the inspection effect during inspection.

[0003] In summary, there is a current need for a paperboard inspection device with a clean structure. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this utility model provides a paper inspection device with a cleaning structure, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A paper inspection device with a cleaning structure includes a device body. An operation panel is installed on the left side of the device body. A drive shaft is rotatably connected through the top of the device body. The drive shaft is connected to the output shaft of a first motor via a bevel gear set. The first motor is located in the device body. A detection platform is fixedly connected to the upper end of the drive shaft. A second motor is located near the right side inside the device body. The output shaft of the second motor is connected to a first wiping body. Transfer racks are provided on both the right and front sides of the device body.

[0007] Furthermore, a first bracket is fixedly connected to the left side of the device body. The first bracket is located on the front side of the operation panel, and an industrial camera is installed at the inner top of the first bracket.

[0008] Furthermore, a second bracket is fixedly installed on the upper end of the device body near the rear side. A first electric telescopic rod is passed through the upper end of the second bracket. A third motor is connected to the lower end of the first electric telescopic rod. The output shaft of the third motor is connected to the second wiping body. A second electric telescopic rod is passed through the rear side of the second bracket. A mounting plate is fixedly connected to the front end of the second electric telescopic rod. A connecting pipe is fixedly connected to the front side of the mounting plate. The connecting pipe is connected to the suction pipe.

[0009] Furthermore, the testing station includes a trough, and four troughs are arranged in a circular array at the upper end of the testing station. Transparent glass and a lamp body are installed in the trough, and the transparent glass is positioned above the lamp body.

[0010] Furthermore, the transfer rack includes a fourth motor, which is installed inside the transfer rack. The output shaft of the fourth motor is connected to a rotating shaft, and the upper end of the rotating shaft passes through the transfer rack and is fixedly connected to a rotating frame.

[0011] Furthermore, the transfer rack also includes a third electric telescopic rod, which is installed through the rotating frame. One end of the third electric telescopic rod is fixedly connected to a fixed frame, and a fourth electric telescopic rod is installed through the upper end of the fixed frame. The lower end of the fourth electric telescopic rod is connected to a vacuum suction cup mechanism.

[0012] This invention provides a paper inspection device with a cleaning structure. Compared with the prior art, it has the following advantages:

[0013] First, the paper is transferred using the transfer rack on the right. The fourth electric telescopic rod on the right then adjusts the vacuum suction cup mechanism. The second motor drives the first wiping body to rotate and clean the bottom surface of the paper. After cleaning, it is pulled up, and the third electric telescopic rod on the right pushes the fixing frame, pushing the paper onto the right side of the testing platform's groove. The paper is then placed inside the groove. The first motor, bevel gear set, and drive shaft rotate the testing platform, moving the placed paper to the rear. The first electric telescopic rod then drives the third motor for adjustment, which in turn drives the second wiping body to rotate and clean the top surface of the paper. After cleaning, the second electric telescopic rod pushes the mounting plate for adjustment, positioning the suction pipe above the paper. An external suction device uses the connecting pipe and suction pipe to remove the cleaned dust from the groove, minimizing its impact on subsequent testing. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 shows a front view cross-sectional structural diagram of the device body of this utility model;

[0016] Figure 2 shows a schematic diagram of the left side view of the device body of this utility model;

[0017] Figure 3 shows a schematic diagram of the structure of the third electric telescopic rod, the fixing frame, the fourth electric telescopic rod, and the vacuum suction cup mechanism of this utility model;

[0018] Figure 4 shows a top view of the tank and testing platform of this utility model;

[0019] Figure 5 shows a front view cross-sectional structural diagram of the testing platform of this utility model;

[0020] The diagram shows: 1. Device body; 2. Operation panel; 3. Drive shaft; 4. Bevel gear set; 5. First motor; 6. Detection table; 601. Tank; 602. Transparent glass; 603. Lamp body; 7. Second motor; 8. First wiping body; 9. First bracket; 10. Industrial camera; 11. Transfer rack; 1101. Fourth motor; 1102. Rotating shaft; 1103. Rotating frame; 1104. Third electric telescopic rod; 1105. Fixed frame; 1106. Fourth electric telescopic rod; 1107. Vacuum suction cup mechanism; 12. Second bracket; 13. First electric telescopic rod; 14. Third motor; 15. Second wiping body; 16. Second electric telescopic rod; 17. Mounting plate; 18. Connecting pipe; 19. Suction pipe. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] Example 1

[0023] To address the technical problems in the background art, a paper jam inspection device with a cleaning structure is provided as follows:

[0024] As shown in Figures 1-5, the present invention provides a paper inspection device with a cleaning structure, comprising a device body 1, an operation panel 2 installed on the left side of the device body 1, a drive shaft 3 rotatably connected through the top of the device body 1, the drive shaft 3 being connected to the output shaft of a first motor 5 via a bevel gear set 4, the first motor 5 being disposed inside the device body 1, a detection table 6 being fixedly connected to the upper end of the drive shaft 3, a second motor 7 being disposed inside the device body 1 near the right side, the output shaft of the second motor 7 being connected to a first wiping body 8, and a transfer rack 11 being disposed on both the right and front sides of the device body 1.

[0025] The first wiping body 8 and the second wiping body 15 are both composed of a wiping frame body and wiping cotton. The first wiping body 8 is driven to rotate by the second motor 7 to clean the bottom surface of the cardboard. The left side of the front transfer rack 11 is set with a qualified material feeding area and the right side is set with an unqualified material feeding area.

[0026] In this embodiment, a first bracket 9 is fixedly connected to the left side of the device body 1. The first bracket 9 is located on the front side of the operation panel 2. An industrial camera 10 is installed at the inner top of the first bracket 9. A second bracket 12 is fixedly installed near the rear side of the upper end of the device body 1. A first electric telescopic rod 13 is passed through the upper end of the second bracket 12. A third motor 14 is connected to the lower end of the first electric telescopic rod 13. The output shaft of the third motor 14 is connected to the second wiping body 15. A second electric telescopic rod 16 is passed through the rear side of the second bracket 12. A mounting plate 17 is fixedly connected to the front end of the second electric telescopic rod 16. A connecting pipe 18 is fixedly connected to the front side of the mounting plate 17. The connecting pipe 18 is connected to the suction pipe 19.

[0027] The device is connected to an external suction device via a connecting pipe 18. Under the action of the suction device, dust is extracted from the tank 601 through the connecting pipe 18 and the suction pipe 19.

[0028] Example 2

[0029] As shown in Figures 1-5, based on the above embodiments, this embodiment further provides the following:

[0030] In this embodiment, the testing station 6 includes a trough 601. The upper end of the testing station 6 has four troughs 601 arranged in a circular array. A transparent glass 602 and a lamp body 603 are disposed in the trough 601. The transparent glass 602 is disposed above the lamp body 603.

[0031] The light 603 illuminates the card above the transparent glass 602. Under the action of the industrial camera 10, the visual inspection system collects and analyzes the image information of the card to detect whether there are black spots or defects in the card.

[0032] Example 3

[0033] As shown in Figures 1-5, based on the above embodiments, this embodiment further provides the following:

[0034] In this embodiment, the transfer rack 11 includes a fourth motor 1101, which is installed inside the transfer rack 11. The output shaft of the fourth motor 1101 is connected to a rotating shaft 1102. The upper end of the rotating shaft 1102 passes through the transfer rack 11 and is fixedly connected to a rotating frame 1103. The transfer rack 11 also includes a third electric telescopic rod 1104, which passes through the rotating frame 1103. One end of the third electric telescopic rod 1104 is fixedly connected to a fixed frame 1105. The upper end of the fixed frame 1105 is connected to a fourth electric telescopic rod 1106, and the lower end of the fourth electric telescopic rod 1106 is connected to a vacuum suction cup mechanism 1107.

[0035] The fourth electric telescopic rod 1106 pushes the vacuum suction cup mechanism 1107 to pick up the paper jam. The third electric telescopic rod 1104 pushes to adjust its position. The fourth motor 1101 and the rotating shaft 1102 drive the rotating frame 1103 to rotate and transfer the paper jam.

[0036] Working principle and usage process of this utility model:

[0037] In use:

[0038] Step 1: Set the operation on the operation panel 2. Push the vacuum suction cup mechanism 1107 to pick up the paper jam by the fourth electric telescopic rod 1106 on the right. Under the action of the fourth motor 1101 and the rotating shaft 1102, drive the rotating frame 1103 to rotate above the first wiping body 8. Under the action of the fourth electric telescopic rod 1106 on the right, push the vacuum suction cup mechanism 1107 to adjust. Drive the first wiping body 8 to rotate by the second motor 7 to clean the bottom surface of the paper jam.

[0039] Step 2: After cleaning, pull it up and push the fixing frame 1105 through the third electric telescopic rod 1104 on the right side to push the cardboard above the right slot 601 on the detection table 6. Place it in the slot 601. Under the action of the first motor 5, bevel gear set 4 and transmission shaft 3, the detection table 6 is rotated, rotating the placed cardboard to the rear. The third motor 14 is adjusted by the first electric telescopic rod 13. Under the action of the third motor 14, the second wiping body 15 is rotated to clean the top surface of the cardboard. After cleaning, the mounting plate 17 is adjusted by the second electric telescopic rod 16 so that the suction pipe 19 is above the cardboard. The dust in the slot 601 is removed by the external suction device using the connecting pipe 18 and the suction pipe 19 to reduce the impact on subsequent detection. It can also be used to perform preliminary dust suction in each slot 601 when the device is first turned on to avoid dust falling into the slot 601 when the device is not in use and affecting the detection.

[0040] Step 3: After cleaning the cardboard, rotate it to the left and use the industrial camera 10 to inspect the cardboard for black spots or defects. After inspection, qualified cardboard is adsorbed and transferred to the qualified unloading area by the transfer rack 11 on the front side, while unqualified cardboard is adsorbed and transferred to the unqualified unloading area by the transfer rack 11.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A paper inspection device with a cleaning structure, characterized in that: The device includes a device body (1), an operation panel (2) is installed on the left side of the device body (1), a transmission shaft (3) is rotatably connected through the top of the device body (1), the transmission shaft (3) is connected to the output shaft of the first motor (5) through a bevel gear set (4), the first motor (5) is located inside the device body (1), a detection table (6) is fixedly connected to the upper end of the transmission shaft (3), a second motor (7) is located near the right side inside the device body (1), the output shaft of the second motor (7) is connected to the first wiping body (8), and a material transfer rack (11) is provided on the right side and the front side of the device body (1).

2. The paper inspection device with a cleaning structure according to claim 1, characterized in that: The left side of the device body (1) is fixedly connected to the first bracket (9), which is located on the front side of the operation panel (2). An industrial camera (10) is installed on the inner top of the first bracket (9).

3. The paper inspection device with a cleaning structure according to claim 1, characterized in that: A second bracket (12) is fixedly installed on the upper end of the device body (1) near the rear side. A first electric telescopic rod (13) is provided through the upper end of the second bracket (12). A third motor (14) is connected to the lower end of the first electric telescopic rod (13). The output shaft of the third motor (14) is connected to the second wiping body (15). A second electric telescopic rod (16) is provided through the rear side of the second bracket (12). A mounting plate (17) is fixedly connected to the front end of the second electric telescopic rod (16). A connecting pipe (18) is fixedly connected to the front side of the mounting plate (17). The connecting pipe (18) is connected to the suction pipe (19).

4. The paper inspection device with a cleaning structure according to claim 1, characterized in that: The testing station (6) includes a trough (601). The upper end of the testing station (6) has four troughs (601) arranged in a circular array. A transparent glass (602) and a lamp body (603) are arranged inside the trough (601). The transparent glass (602) is arranged above the lamp body (603).

5. The paper inspection device with a cleaning structure according to claim 1, characterized in that: The transfer rack (11) includes a fourth motor (1101). The fourth motor (1101) is installed inside the transfer rack (11). The output shaft of the fourth motor (1101) is connected to the rotating shaft (1102). The upper end of the rotating shaft (1102) passes through the transfer rack (11) and is fixedly connected to the rotating frame (1103).

6. The paper inspection device with a cleaning structure according to claim 5, characterized in that: The transfer rack (11) also includes a third electric telescopic rod (1104). The third electric telescopic rod (1104) is installed through the rotating frame (1103). One end of the third electric telescopic rod (1104) is fixedly connected to a fixed frame (1105). A fourth electric telescopic rod (1106) is installed through the upper end of the fixed frame (1105). The lower end of the fourth electric telescopic rod (1106) is connected to a vacuum suction cup mechanism (1107).

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