Photovoltaic laser reflector, assembly and processing equipment

Abstract

The utility model relates to the technical field of photovoltaic solar cell processing, in particular to a photovoltaic laser reflector, which comprises a reflector body, a reflector frame and an adjusting device, the lens frame comprises a laser incident hole, a laser emergent hole and a lens cavity for accommodating the lens and the assembly body; the adjusting device comprises an adjusting plate and an adjusting piece, the adjusting device is adjustably arranged on the mirror frame, and the adjusting piece adjusts the laser emitting angle by changing the angle between the assembling body and the adjusting plate. According to the utility model, the polygonal mirror frame is designed to form the mirror cavity capable of simultaneously accommodating the reflecting light path and the mirror body, and the mirror body is directly sealed in the mirror cavity, so that the pollution of dust and water vapor can be isolated. The angle of the lens body is directly adjusted in the sealed lens cavity through the adjusting device, the operation difficulty of lens adjustment is reduced, the configuration structure of the mode is simple, and the good adjusting stroke can be achieved while the sealing performance is considered.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic solar cell processing technology, specifically a photovoltaic laser reflector, component, and processing equipment. Background Technology

[0002] In the field of photovoltaic laser processing, the processing frequency and duration are typically very high. After a period of use, the reflector is prone to shift, causing deviations in the optical path, thus requiring adjustment and correction. Existing mirror frame structures are complex, occupy a large area, and have small distances from other components. When the reflector shifts and needs adjustment, the space is often too small, making adjustment inconvenient. Adjustment tools cannot access the area, requiring disassembly of the outer casing and multiple components to achieve adjustment. Furthermore, there are issues with the difficulty and low precision of adjustment, which reduces the performance of photovoltaic laser processing equipment in practical scenarios. Summary of the Invention

[0003] In view of this, the main objective of the present invention is to provide a solution.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a photovoltaic laser reflector, applied to photovoltaic laser processing equipment, wherein the reflector includes a mirror body, a mirror frame, and an adjustment device, wherein...

[0005] The mirror body includes a lens and an assembly for mounting the lens;

[0006] The frame includes a laser entrance aperture and a laser exit aperture, as well as a mirror cavity for accommodating lenses and assemblies;

[0007] The adjustment device includes an adjustment plate and an adjustment component. The adjustment device is adjustablely configured on the mirror frame. The adjustment component adjusts the laser emission angle by changing the angle between the assembly and the adjustment plate.

[0008] As an improvement, the frame is a hollow structure, and the mirror cavity includes a reflection cavity and an adjustment cavity. The reflection cavity is used for the incident and reflected light paths of the laser, and the adjustment cavity is used to accommodate the mirror body and adjust the angle.

[0009] As an improvement, the frame is a polygonal structure, comprising an isosceles right-angled triangle and an isosceles trapezoid, wherein the hypotenuse of the isosceles right-angled triangle is equal in length to and connected to the base of the isosceles trapezoid; wherein the hollow interior of the isosceles right-angled triangle forms a reflective cavity, an entrance aperture is disposed on one right-angled side of the isosceles right-angled triangle, and an exit aperture is disposed on the other right-angled side of the isosceles right-angled triangle; the hollow interior of the isosceles trapezoid forms an adjustment cavity, and the lens and assembly are disposed within the adjustment cavity.

[0010] As an improvement, the adjusting member includes a first adjusting member and a second adjusting member, wherein the first adjusting member includes at least two members and is used to generate a tensile force between the assembly and the adjusting plate; and the second adjusting member includes at least three members and is used to generate a thrust force between the assembly and the adjusting plate.

[0011] As an improvement, the adjustment device includes an adjustment plate and multiple adjustment components. The adjustment plate is mounted on the top edge of the isosceles trapezoid and has multiple adjustment holes, including a first adjustment hole and a second adjustment hole. The first adjustment component passes through the first adjustment hole and is hinged to the assembly. The second adjustment hole is a threaded hole, and the second adjustment component passes through the second adjustment hole and abuts against the assembly. Any three of the second adjustment holes are not collinear.

[0012] As an improvement, the first adjusting member includes a T-shaped body and a spring sleeved on the T-shaped body, the end of the T-shaped body being hinged to the assembly; the first adjusting hole is a through hole with a step, and the spring is engaged on the step of the through hole.

[0013] As an improvement, the second adjusting member includes an adjusting part, a threaded part, and an abutting part. The threaded part is used to engage with the internal thread of the second adjusting hole, the abutting part is used to abut against the assembly, and the adjusting part is used to drive the whole to rotate.

[0014] As an improvement, a protective cover is also included, which is configured to cover the adjustment plate and is connected to the adjustment plate by screws.

[0015] The present invention also provides a photovoltaic laser reflector assembly, wherein the photovoltaic laser reflector assembly includes the photovoltaic laser reflector described in any of the above claims.

[0016] The present invention also provides a photovoltaic laser processing device, comprising the photovoltaic laser reflector described in any of the above claims.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] This application provides a photovoltaic laser reflector, including a mirror body, a frame, and an adjustment device. The invention utilizes a polygonal frame to form a cavity that simultaneously accommodates the reflected light path and the mirror body, directly sealing the mirror body within the cavity to prevent contamination from dust and moisture. The adjustment device allows for direct angle adjustment of the mirror body within the sealed cavity, reducing the difficulty of lens adjustment. This configuration is simple in structure, combining good sealing with a good adjustment range. A cover plate on the outside of the adjustment plate prevents disturbances such as bumps and accidental operation, reducing loosening and further enhancing sealing. Attached Figure Description

[0019] The above and other objects, features, and advantages of this application will become more apparent from the more detailed description of the embodiments thereof in conjunction with the accompanying drawings. The drawings are provided to further illustrate the embodiments of this application and form part of the specification. They are used together with the embodiments of this application to explain the application and do not constitute a limitation thereof. In the drawings, the same reference numerals generally represent the same parts.

[0020] Figure 1 This is a schematic diagram of the overall layout of the photovoltaic laser processing equipment of the present invention;

[0021] Figure 2 This is a three-dimensional view of the overall photovoltaic laser optical path of the present invention;

[0022] Figure 3 This is a schematic diagram of the overall structure of a photovoltaic laser reflector according to the present invention.

[0023] Figure 4 This is a schematic diagram of an overall explosion of a photovoltaic laser reflector according to the present invention.

[0024] Figure label:

[0025] 1. Reflector, 2. Laser, 3. Lens tube, 11. Lens body, 111. Lens, 112. Assembly, 12. Frame, 121. Lens cavity, 122. Cover plate, 13. Adjustment device, 131. Adjustment plate, 132. First adjustment component, 133. Second adjustment component, 134. First adjustment hole, 135. Second adjustment hole. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] In the processing of photovoltaic silicon materials, photovoltaic laser processing equipment requires repeated processing at high frequency over long periods. After a period of use, due to external disturbances or fatigue loosening, the reflector is prone to a certain degree of displacement, resulting in deviations in the optical path. Therefore, the reflector needs to be adjusted and corrected. Existing reflectors are placed in a single reflector box, which provides excellent sealing. However, because the entire box is sealed, the reflector angle cannot be directly adjusted. Furthermore, the reflector box is too large and its position is very close to other components, making disassembly extremely inconvenient. Disassembly tools are unavailable, so the outer casing and surrounding components must be removed before the reflector box can be disassembled.

[0028] To address at least one of the aforementioned problems, the present invention provides a photovoltaic laser reflector 1, applied to photovoltaic laser processing equipment. Laser light emitted from a laser generator 2 travels through a lens barrel 3 to the reflector 1, where it is reflected and then transmitted back out through the lens barrel 3. The reflector 1 includes a mirror body 11, a frame 12, and an adjustment device 13.

[0029] The mirror body 11 includes a lens 111 for reflecting laser light and an assembly 112 for mounting the lens 111. The assembly 112 is used to determine the position and orientation of the lens 111. By changing the orientation and tilt angle of the assembly 112, the reflection angle of the lens 111 can be adjusted, thereby changing the reflection path of the laser light. The tilt angle of the assembly 112 can be adjusted within the range of -5 to 5 degrees.

[0030] The frame 12 includes a laser entrance aperture and an exit aperture, and a mirror cavity 121 for accommodating the lens 111 and the assembly 112. The mirror cavity 121 includes a reflection cavity and an adjustment cavity. The frame 12 is a hollow structure. In a preferred embodiment of this invention, the frame 12 is a polygonal structure, comprising an isosceles right-angled triangle and an isosceles trapezoid. The hypotenuse of the isosceles right-angled triangle is equal in length to and connected to the base of the isosceles trapezoid. The hollow interior of the isosceles right-angled triangle forms a reflection cavity, which serves as the path for laser incident and reflected light. An entrance aperture is disposed on one right-angled side of the isosceles right-angled triangle, and an exit aperture is disposed on the other right-angled side. The hollow interior of the isosceles trapezoid forms an adjustment cavity, in which the lens 111 and the assembly 112 are disposed. The adjustment cavity is used to accommodate the mirror 11 and for angle adjustment.

[0031] This invention abandons the original large mirror box design and replaces it with a compact mirror frame 12 structure. The mirror tube 3 is directly connected to the entrance and exit holes of the mirror frame 12, significantly reducing the size of the reflector module 1 without changing the original optical path, thus providing sufficient space for adjustment and disassembly. This invention designs a polygonal mirror frame 12 to form a mirror cavity 121 that can simultaneously accommodate the reflected light path and the mirror body 11. The mirror body 11 is directly sealed inside the mirror cavity 121, which can isolate it from dust and moisture contamination.

[0032] The adjustment device 13 includes an adjustment plate 131 and an adjustment component. The adjustment device 13 is adjustablely configured on the mirror frame 12. The adjustment component adjusts the laser emission angle by changing the angle between the assembly 112 and the adjustment plate 131.

[0033] In a preferred embodiment of this utility model, the adjusting device 13 includes an adjusting plate 131 and a plurality of adjusting members. The adjusting plate 131 is mounted on the top edge of the isosceles trapezoid and has a plurality of adjusting holes, including a first adjusting hole 134 and a second adjusting hole 135. In a preferred embodiment of this utility model, the adjusting members include a first adjusting member 132 and a second adjusting member 133. At least two first adjusting members 132 are included; the illustration shows two, but this does not mean that there can only be two. The first adjusting member 132 passes through the first adjusting hole 134 and is hinged to the assembly 112, generating a tensile force between the assembly 112 and the adjusting plate 131. The second adjusting hole 135 is a threaded hole, and the second adjusting member 133 passes through the second adjusting hole 135 and abuts against the assembly; any three second adjusting holes 135 are not collinear. At least three second adjusting members 133 are included, generating a thrust force between the assembly 112 and the adjusting plate 131.

[0034] Specifically, the first adjusting member 132 includes a T-shaped body and a spring sleeved on the T-shaped body, the end of the T-shaped body being hinged to the assembly; the first adjusting hole 134 is a through hole with a step, and the spring is engaged on the step of the through hole.

[0035] Specifically, the second adjusting member 133 includes an adjusting part, a threaded part, and an abutting part. The threaded part is used to engage with the internal thread of the second adjusting hole 135, the abutting part is used to abut against the assembly, and the adjusting part is used to drive the whole to rotate.

[0036] This invention employs two adjusting components to adjust the reflector 1. One adjusting component generates a pulling force between the assembly 112 and the adjusting plate 131, simultaneously controlling the adjustment range of the reflector 1. The other adjusting component generates a pushing force between the assembly 112 and the adjusting plate 131, and simultaneously changes the tilt angle of the assembly 112 and the adjusting plate 131 through the rotation and extension principle of the lead screw. In this design, all adjustments to the reflector 1 are performed directly within the sealed mirror cavity 121 by the adjusting device 13, ensuring overall sealing while reducing the operational difficulty of adjusting the mirror 111. This configuration is simple in structure, combining sealing with good adjustment range.

[0037] In a preferred embodiment of this utility model, a protective cover plate 122 is also included. The protective cover plate 122 is configured to cover the adjusting plate 131, and the protective cover plate 122 is connected to the adjusting plate 131 by screws. Providing a cover plate 122 on the outside of the adjusting plate 131 avoids disturbances such as bumps and accidental operation, reduces loosening, and further enhances the sealing performance.

[0038] The present invention also provides a photovoltaic laser reflector 1 assembly, wherein the photovoltaic laser reflector 1 assembly includes the photovoltaic laser reflector 1 described in any of the above claims.

[0039] The present invention also provides a photovoltaic laser processing device, including the photovoltaic laser reflector 1 described in any of the above claims.

[0040] Compared with the prior art, the beneficial effects of the present invention are:

[0041] This application provides a photovoltaic laser reflector, including a mirror body, a frame, and an adjustment device. The invention utilizes a polygonal frame to form a cavity that simultaneously accommodates the reflected light path and the mirror body, directly sealing the mirror body within the cavity to prevent contamination from dust and moisture. The adjustment device allows for direct angle adjustment of the mirror body within the sealed cavity, reducing the difficulty of lens adjustment. This configuration is simple in structure, combining good sealing with a good adjustment range. A cover plate on the outside of the adjustment plate prevents disturbances such as bumps and accidental operation, reducing loosening and further enhancing sealing.

[0042] In the various embodiments of this application, unless the form of connection is explicitly defined, the connection can be a detachable connection such as a bolt and nut, screw, snap fastener, or magnetic attraction. In some connections where there is no particular requirement for a non-detachable fit, a non-detachable connection can be achieved through welding, bonding, or other methods.

[0043] The terms "an embodiment" or "embodiment" used in this specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Additionally, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not, is within the knowledge scope of those skilled in the art.

[0044] It should be understood that “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on top of something” but also “on top of something” without an intermediate feature or layer therebetween (i.e., directly on something).

[0045] Furthermore, for ease of explanation, spatial relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of a component or feature relative to other components or features as shown in the figures. Spatial relative terms are intended to encompass different orientations of components in use or operation other than those shown in the figures. Devices may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used herein may be interpreted accordingly.

[0046] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications or equivalent substitutions made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A photovoltaic laser reflector, used in photovoltaic laser processing equipment, characterized in that, The reflector includes a mirror body, a mirror frame, and an adjustment device, wherein... The mirror body includes a lens and an assembly for mounting the lens; The frame includes a laser entrance aperture and a laser exit aperture, as well as a mirror cavity for accommodating lenses and assemblies; The adjustment device includes an adjustment plate and an adjustment component. The adjustment device is adjustablely configured on the mirror frame. The adjustment component adjusts the laser emission angle by changing the angle between the assembly and the adjustment plate.

2. The photovoltaic laser mirror of claim 1, wherein, The mirror frame is a hollow structure, and the mirror cavity includes a reflection cavity and an adjustment cavity. The reflection cavity is used for the incident and reflected light path of the laser, and the adjustment cavity is used to accommodate the mirror body and adjust the angle.

3. The photovoltaic laser mirror of claim 2, wherein, The frame is a polygonal structure, comprising an isosceles right-angled triangle and an isosceles trapezoid. The hypotenuse of the isosceles right-angled triangle is equal in length to and connected to the base of the isosceles trapezoid. The hollow interior of the isosceles right-angled triangle forms a reflective cavity. An entrance aperture is located on one right-angled side of the isosceles right-angled triangle, and an exit aperture is located on the other right-angled side. The hollow interior of the isosceles trapezoid forms an adjustment cavity, within which the lens and assembly are disposed.

4. The photovoltaic laser mirror of claim 3, wherein, The adjusting components include a first adjusting component and a second adjusting component. The first adjusting component includes at least two components and is used to generate a tensile force between the assembly and the adjusting plate. The second adjusting component includes at least three components and is used to generate a thrust force between the assembly and the adjusting plate.

5. The photovoltaic laser reflector as described in claim 4, characterized in that, The adjustment device includes an adjustment plate and multiple adjustment components. The adjustment plate is mounted on the top edge of the isosceles trapezoid and has multiple adjustment holes, including a first adjustment hole and a second adjustment hole. The first adjustment component passes through the first adjustment hole and is hinged to the assembly. The second adjustment hole is a threaded hole, and the second adjustment component passes through the second adjustment hole and abuts against the assembly. Any three of the second adjustment holes are not collinear.

6. The photovoltaic laser reflector as described in claim 5, characterized in that, The first adjusting member includes a T-shaped body and a spring sleeved on the T-shaped body, the end of the T-shaped body being hinged to the assembly; the first adjusting hole is a through hole with a step, and the spring is engaged on the step of the through hole.

7. The photovoltaic laser mirror of claim 5, wherein, The second adjusting member includes an adjusting part, a threaded part, and an abutting part. The threaded part is used to engage with the internal thread of the second adjusting hole, the abutting part is used to abut against the assembly, and the adjusting part is used to drive the whole to rotate.

8. The photovoltaic laser reflector as described in claim 5, characterized in that, It also includes a protective cover plate configured to cover the adjustment plate, the protective cover plate being connected to the adjustment plate by screws.

9. A photovoltaic laser mirror assembly, characterized by, The photovoltaic laser reflector assembly includes the photovoltaic laser reflector as described in any one of claims 1-8.

10. A photovoltaic laser processing device, characterized in that, Including the photovoltaic laser reflector as described in any one of claims 1-8.

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