Rotor penetrating assembly

Abstract

The rotor penetrating assembly comprises a stator, a rotor body, a cushion block and a jack, the jack is fixedly arranged at the top of the cushion block, the left end and the right end of the stator are respectively provided with a buttress and a movable adjusting mechanism, the cushion block and the jack are fixedly installed between the buttress and the stator, the buttress is used for pulling the rotor body, and the movable adjusting mechanism is used for adjusting the movement of the rotor body. The movement adjusting mechanism is used for supporting and assisting in moving the rotor body, a base plate, a sliding plate and a journal bracket are detachably installed in the stator, the sliding plate is arranged on the upper surface of the base plate, the journal bracket is movably installed on the sliding plate, and the journal bracket is used for supporting the non-wire-outlet end of the rotor body in a matched mode. Through the overall structural design of the penetrating assembly, the penetrating assembly is stable in use, penetrating adjustment is flexible and convenient, repeated use can be achieved, the penetrating assembly can adapt to various working conditions, and the penetrating assembly has certain use value and popularization value.

Description

A rotor mounting assembly Technical Field

[0001] This utility model relates to the field of generator manufacturing technology, and in particular to a rotor mounting assembly. Background Technology

[0002] In the manufacturing and maintenance of equipment such as motors and generators, rotor installation is one of the core processes. Traditional rotor installation methods typically rely on large lifting equipment for direct hoisting, which presents the following problems: First, during hoisting, the rotor is prone to displacement or vibration due to uneven force or insufficient support, leading to damage to the stator windings or rotor components; second, installation accuracy depends on manual experience, resulting in low adjustment efficiency, especially difficult to operate in confined spaces; third, existing support structures are mostly fixed, making it difficult to adapt to the installation requirements of rotors of different sizes, resulting in poor reusability and increased costs. Furthermore, the lack of dedicated auxiliary devices for synchronous positioning of the lead-out and non-lead-out ends easily causes friction between the bearing retainer and the inner wall of the stator, affecting assembly quality.

[0003] In summary, a rotor mounting assembly is needed to address the shortcomings of the existing technology. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a rotor mounting assembly, aiming to solve the aforementioned problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rotor mounting assembly, comprising a stator, a rotor body, a pad, and a jack. The jack is fixedly mounted on the top of the pad. Supports and a movable adjustment mechanism are respectively provided at the left and right ends of the stator. The pad and jack are fixedly installed between the supports and the stator. The supports are used to pull the rotor body, and the movable adjustment mechanism is used to support and assist in moving the rotor body. A pad, a sliding plate, and a journal bracket are detachably installed inside the stator. The sliding plate is located on the upper surface of the pad, and the journal bracket is movably mounted on the sliding plate. The journal bracket is used to adapt to and support the non-outgoing ends of the rotor body. The overall structural design of the mounting assembly ensures stability during use, flexible and convenient mounting adjustment, reusability, and adaptability to various working conditions.

[0006] Furthermore, the movable adjustment mechanism includes a ground rail, a trolley body, and a body bracket. The trolley body is movably connected to the ground rail, and the body bracket is used to support the rotor body.

[0007] Furthermore, a support plate can be detachably installed inside the stator. The bottom of the support plate is movably connected to the slide plate, and the top wall of the support plate is used to fit and support the rotor body.

[0008] Furthermore, the rotor body is symmetrically provided with a retaining ring, blades and bearing stops at the output end and non-output end, and a slip ring is also provided on the output end of the rotor body.

[0009] Furthermore, the slip ring is mounted on a bearing stop on the output end side of the rotor body.

[0010] Furthermore, the movable adjustment mechanism also includes a cable tray, which is used to support the bearing stop on the side of the rotor body near the cable outlet.

[0011] The beneficial effects of this utility model are:

[0012] 1. In this utility model, the combination design of pad block and jack realizes precise adjustment of rotor height. Combined with the sliding plate, journal bracket and support plate inside the stator, multi-point dynamic support is formed to effectively distribute the load and avoid rotor shaking or tilting during installation.

[0013] 2. In this utility model, the rotor can be moved smoothly along a preset path by cooperating with the ground rail in the moving adjustment mechanism and the trolley body, which reduces the dependence on large lifting equipment, simplifies the hoisting process, and saves manpower and time costs.

[0014] 3. In this utility model, the design of detachable pads, slides and trays allows for flexible adjustment of the support position according to the rotor size; the cable tray and the main body tray can be quickly replaced to adapt to the support requirements of the cable outlet and non-cable outlet ends of different rotor models, significantly improving the versatility and reusability of the components, and has certain use value and promotion value. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 is a schematic diagram of the rotor body structure of this utility model.

[0017] Figure 2 is an enlarged schematic diagram of the structure of part A in Figure 1.

[0018] Figure 3 is a schematic diagram of the rotor body of this utility model.

[0019] Figure 4 is a side view of the stator structure of this utility model.

[0020] Figure 5 is a schematic diagram of the rotor body of this utility model installed inside the stator.

[0021] In the diagram: 10-Stator, 11-Padded plate, 12-Slide plate, 13-Junior journal bracket, 14-Plate, 15-Hanging climber, 16-Hand chain hoist, 17-Lower end cover of the cable outlet; 20-Rotor body, 21-Guard ring, 22-Blade, 23-Bearing stop, 24-Collector ring; 30-Support, 40-Moving adjustment mechanism, 41-Ground rail, 42-Trolley body, 43a-Body bracket, 43b-Cable outlet bracket; 50-Padded block; 60-Jack. Detailed Implementation

[0022] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0024] Example 1:

[0025] As shown in Figures 1-4, a rotor mounting assembly includes a stator 10, a rotor body 20, a pad 50, and a jack 60. The jack 60 is fixedly mounted on the top of the pad 50. The left and right ends of the stator 10 are respectively provided with a support 30 and a moving adjustment mechanism 40. The pad 50 and the jack 60 are fixedly installed between the support 30 and the stator 10. The support 30 is used to pull the rotor body 20, and the moving adjustment mechanism 40 is used to support and assist in moving the rotor body 20. The stator 10 has a detachable pad 11, a sliding plate 12, and a journal bracket 13. The sliding plate 12 is located on the upper surface of the pad 11, and the journal bracket 13 is movably mounted on the sliding plate 12. The journal bracket 13 is used to adapt and support the non-outgoing end of the rotor body 20.

[0026] In one implementation, a support plate 14 can also be detachably installed inside the stator 10. The bottom of the support plate 14 is movably connected to the slide plate 12, and the top wall of the support plate 14 is used to fit and support the rotor body 20.

[0027] In one embodiment, the rotor body 20 is symmetrically provided with a retaining ring 21, a blade 22 and a bearing stop 23 at the output end and the non-output end. The output end of the rotor body 20 is also provided with a collector ring 24. A lifting eye screw is fixed on the side wall of the bearing stop 23 away from the retaining ring 21. The lifting eye screw is connected to the support 30 by a traction rope.

[0028] In one embodiment, the slip ring 24 is mounted on the bearing stop 23 on the output end side of the rotor body 20.

[0029] In one embodiment, the movable adjustment mechanism 40 includes a ground rail 41, a trolley body 42, and a body bracket 43a. The trolley body 42 is movably connected to the ground rail 41, and the body bracket 43a is used to support the rotor body 20.

[0030] In one embodiment, the movable adjustment mechanism 40 also includes a cable tray 43b, which supports the bearing stop 23 on the side of the rotor body 20 near the cable outlet.

[0031] In one embodiment, a lifting rod 15, a hand-operated hoist 16, and a lower end cover 17 for the output terminal are installed on the upper side wall of the stator 10 near the output terminal. The lifting rod 15 is connected to the lower end cover 17 for the output terminal via the hand-operated hoist 16. The lower end cover 17 for the output terminal is used to assist in supporting and lifting the rotor body 20, thereby facilitating the replacement of the body bracket 43a with the output bracket 43b. The output bracket 43b supports the bearing stop 23 near the output terminal of the stator 10.

[0032] The working principle of this utility model is as follows: First, a journal bracket 13 is installed inside the stator 10, and a body bracket 43a is installed on the trolley body 42. The body bracket 43a supports the bottom outer wall of the rotor body 20. The bearing stop 23 at one end of the left side of the rotor body 20 is supported by the journal bracket 13. The bearing stop 23 on the side of the rotor body 20 closest to the journal bracket 13 is connected to the support 30 via a lifting eye screw and a traction rope. The traction rope slowly pulls the generator rotor forward by 1 / 3 of its position within the stator. At this point, an extension rod is installed at the end of the bearing stop 23 and fixed to the jack 60. Then, the journal bracket 13 can be removed. The rotor body 20 is then fitted into the support plate 14 and placed against the bottom wall of the rotor body 20. The inner circle of the stator core 10 is protected by the pad 11, the slide plate 12, and the support plate 14. After it is in place, the rotor body 20 is lifted by the hoist 15, the hand chain hoist 16, and the lower end cover 17 of the output terminal in conjunction with auxiliary support. The bearing stop 23 on the side of the output terminal of the rotor body 20 is then lifted, which makes it easier to replace the body bracket 43a on the trolley body 42 with the output bracket 43b. The output bracket 43b supports the bearing stop 23 on the side of the output terminal of the stator 10. The jack 60 is lowered, and the generator rotor is dragged to the installation position by the traction rope. Finally, the trolley body 42 can be removed, and the jack 60 can be used for local fine-tuning.

[0033] Example 2:

[0034] As shown in Figure 5, this embodiment is basically the same as embodiment 1, except that the trolley body 42 is provided with a hydraulic lifting mechanism for adjusting the height of the cable tray 421. The hydraulic lifting mechanism can be used to quickly detach the trolley body 42 after lowering the height of the body tray 43a, so that the cable tray 43b can be replaced and installed. Then the cable tray 43b can support the bearing stop 23 at the right end of the rotor.

[0035] It should be noted that while the preferred embodiments of this utility model are provided in the specification and accompanying drawings, this utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not intended to impose additional limitations on the content of this utility model; their purpose is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Furthermore, the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification. Moreover, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A rotor mounting assembly, comprising a stator (10), a rotor body (20), a pad (50), and a jack (60), characterized in that, The jack (60) is fixedly installed on the top of the pad (50). The stator (10) has a support (30) and a moving adjustment mechanism (40) at its left and right ends respectively. The pad (50) and the jack (60) are fixedly installed between the support (30) and the stator (10). The support (30) is used to pull the rotor body (20). The moving adjustment mechanism (40) is used to support and assist in moving the rotor body (20). The stator (10) has a detachable pad (11), a sliding plate (12) and a journal bracket (13) installed inside. The sliding plate (12) is located on the upper surface of the pad (11). The journal bracket (13) is movably installed on the sliding plate (12). The journal bracket (13) is used to adapt to support the non-outgoing end of the rotor body (20).

2. The rotor assembly of claim 1, wherein, The movable adjustment mechanism (40) includes a ground rail (41), a trolley body (42) and a body bracket (43a). The trolley body (42) is movably connected to the ground rail (41), and the body bracket (43a) is used to support the rotor body (20).

3. The rotor assembly of claim 2, wherein, The stator (10) can also be detachably installed with a support plate (14). The bottom of the support plate (14) is movably connected to the slide plate (12), and the top wall of the support plate (14) is used to attach to and support the rotor body (20).

4. The rotor mounting assembly according to claim 3, characterized in that, The rotor body (20) is symmetrically provided with a retaining ring (21), blades (22) and bearing stops (23) at the output end and non-output end. The rotor body (20) is also provided with a slip ring (24) at the output end.

5. The rotor assembly of claim 4 wherein, The slip ring (24) is installed on the bearing stop (23) on the output end side of the rotor body (20).

6. A rotor assembly as claimed in claim 5, wherein The movable adjustment mechanism (40) also includes a cable tray (43b), which is used to support the bearing stop (23) of the rotor body (20) near the cable outlet end.

Images