Pugging de-ironing separator

Abstract

The utility model discloses a pugging de-ironing separator, which comprises a rotating plate, a bottom frame, a primary screening mechanism, a magnet clamping mechanism and a clamping auxiliary mechanism, the primary screening mechanism comprises a driving motor and a screening box, the magnet clamping mechanism comprises a bottom fixing pipe and a clamping rod, and the clamping auxiliary mechanism comprises an outer rotating sleeve and a positioning ring. The eccentric wheel is driven by the driving motor to rotate, rotary motion is converted into reciprocating motion of the screening box through the push-pull rod, efficient screening of pug is achieved, large waste materials can be effectively separated from the pug, and the problem that in a traditional device, large waste materials are difficult to screen is solved. The magnet clamping mechanism adopts the combined design of a bottom fixing pipe, a clamping pipe and a clamping rod, and through the rotary clamping mode of an inner supporting frame and an embedded rotating block and the continuous pressure provided by a compression spring, rapid mounting and dismounting of a magnet plate are achieved.

Description

Technical Field

[0001] This utility model relates to the field of iron removal technology, and more specifically, to a mud-removing iron removal device. Background Technology

[0002] In existing ceramic manufacturing processes, clay refining and iron removal are crucial steps to ensure clay quality. However, traditional clay refining and iron removal equipment suffers from numerous technical defects, severely restricting production efficiency and product quality. Firstly, existing equipment struggles to effectively screen large pieces of waste material. This is because traditional screening mechanisms typically employ fixed screens or simple vibrating screens, lacking precise reciprocating motion control, resulting in poor screening performance. Large pieces of waste cannot be fully separated, easily damaging equipment or affecting finished product quality in subsequent processes.

[0003] Secondly, the installation and disassembly of magnets are extremely inconvenient. Most traditional iron removers use bolts or simple slots to connect the magnet plates, requiring specialized tools for assembly and disassembly. This process is cumbersome and time-consuming. In ceramic production, the magnet plates need to be frequently disassembled to clean the adsorbed iron filings, leading to extended cleaning cycles, low work efficiency, and increased labor intensity for operators. Furthermore, the magnet plates in existing devices are not securely fixed and are prone to loosening after prolonged use, affecting the iron removal effect and even posing a safety hazard of magnet plate detachment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a mud-removing iron device to solve the technical problems mentioned in the background art, such as the difficulty in screening large pieces of waste material from mud and the inconvenience of installing and disassembling magnets.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a mud-removing iron remover, comprising a rotating plate, a base frame, a primary screening mechanism, a magnetic clamping mechanism, and a clamping auxiliary mechanism. The primary screening mechanism includes a drive motor and a screen box. An eccentric wheel is installed at the output end of the drive motor. A push-pull rod is rotatably installed between the side of the screen box and the eccentric wheel. An iron removal box is installed at the top end of the rotating plate. A support frame is installed between the iron removal box and the screen box. The screen box and the support frame are rotatably connected. The magnetic clamping mechanism includes a bottom fixing tube and a clamping rod. A clamping pipe is installed at the top end of the bottom fixing tube. An inner support frame is installed on the inner wall of the clamping pipe. An embedded rotating block is installed on the outer wall of the clamping rod. A compression spring is installed on the embedded rotating block. The rotation of the clamping pipe drives the inner support frame to rotate, causing the inner support frame to rotate the embedded rotating block. The compression spring presses against the embedded rotating block to fix it. A combing plate and a magnetic plate are installed inside the iron removal box. The bottom fixing tube is fixedly installed on the magnetic plate.

[0008] The present invention is further configured such that the snap-fit ​​auxiliary mechanism includes an outer rotating sleeve and a positioning ring. The outer rotating sleeve is installed at the bottom end of the side wall of the snap-fit ​​tube, and a rotating block is installed at the bottom end of the outer rotating sleeve. The positioning ring is installed on the side of the rotating block. A fixing frame is fixedly installed on the outer wall of the bottom fixed tube, and a positioning spring is installed on the fixing frame. A pressure groove is installed on the positioning ring, and multiple sets of pressure grooves are provided. The positioning springs extend into the pressure grooves in stages, so that the rotating block and the outer rotating sleeve stably drive the snap-fit ​​tube to rotate.

[0009] The present invention is further configured such that a support base is installed at the top end of the base frame, and the two sides of the rotating plate are rotatably mounted on the support base. The rotating plate and the support base enable the angle adjustment of the entire iron removal device to adapt to different working conditions.

[0010] The present invention is further configured such that a side frame is installed at the top end of the base frame, and a hydraulic cylinder is rotatably installed between the side frame and the rotating plate. The hydraulic cylinder realizes precise control and locking of the angle of the rotating plate, thereby improving the ease of operation.

[0011] The present invention is further configured such that a combing motor is installed at the bottom end of the rotating plate, and the output end of the combing motor extends into the iron removal box and is connected to the combing plate. The combing motor provides independent power to the combing plate, ensuring that the mud is fully loosened and improving the iron removal efficiency.

[0012] The present invention is further configured such that an mounting plate is installed at the top end of the magnet plate, and a connecting plate is installed at the bottom end of the bottom fixing tube, and the connecting plate is fixedly installed on the mounting plate. The mounting plate and the connecting plate enhance the connection strength between the bottom fixing tube and the magnet plate and improve the structural stability.

[0013] The present invention is further configured such that one end of the snap-fit ​​rod can pass through the combing plate and the mounting plate, and extend into the bottom fixing tube and the snap-fit ​​tube to engage with each other. The bottom fixing tube and the snap-fit ​​tube form a basic rotating snap-fit ​​structure, which enables the quick installation and disassembly of the magnet plate and facilitates the cleaning of the adsorbed iron filings.

[0014] The present invention is further configured such that a push-out spring is installed on the side wall of the snap-fit ​​rod, and an inner retaining ring is installed on the inner wall of the bottom retaining tube. One end of the push-out spring can contact and compress with the inner retaining ring. The push-out spring is designed to provide auxiliary force for disassembly and reduce the difficulty of disassembly.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a mud-removing iron device, which has the following beneficial effects:

[0017] This invention features a primary screening mechanism. A drive motor rotates an eccentric wheel, and a push-pull rod converts the rotational motion into the reciprocating motion of the screen box, achieving efficient screening of mud. This effectively separates large pieces of waste from the mud, solving the problem of large pieces of waste being difficult to screen in traditional devices. It also improves the efficiency and quality of subsequent iron removal processes while reducing the risk of equipment damage.

[0018] This utility model features a magnet snap-fit ​​mechanism, which employs a combination design of a bottom fixing tube, a snap-fit ​​tube, and a snap-fit ​​rod. Through the rotational snap-fit ​​method of the inner support frame and the insert block, coupled with the continuous pressure provided by the compression spring, the magnet plate can be quickly installed and removed. This solves the problem of inconvenient magnet installation and removal in traditional devices. The operation can be completed without special tools, greatly reducing the time spent cleaning iron filings and improving work efficiency. At the same time, it ensures that the magnet plate is firmly fixed and there is no safety hazard of loosening or falling off.

[0019] This utility model features a snap-fit ​​auxiliary mechanism. Through the design of an outer rotating sleeve, a rotating block, and a positioning ring, the snap-fit ​​auxiliary mechanism, in conjunction with the fixing frame and positioning spring on the outer wall of the bottom fixed tube, achieves precise graded positioning during the snap-fit ​​process. The combination of multiple pressure grooves and positioning springs provides tactile feedback and prevents accidental rotation, enhancing operational stability and convenience, ensuring the accuracy and reliability of the snap-fit ​​process, and reducing the labor intensity of operators. It also provides a strong guarantee for the rapid installation and removal of the magnet plate. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the iron removal box in this utility model;

[0022] Figure 3 This is a schematic diagram of the magnet mounting method in this utility model;

[0023] Figure 4 This is a schematic diagram of the magnetic snap-fit ​​mechanism and the snap-fit ​​auxiliary mechanism in this utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the magnet snap-fit ​​mechanism and the snap-fit ​​auxiliary mechanism in this utility model.

[0025] In the diagram: 1. Rotating plate; 2. Base frame; 3. Drive motor; 4. Screen box; 5. Eccentric wheel; 6. Push-pull rod; 7. Iron removal box; 8. Support frame; 9. Bottom fixing pipe; 10. Clip-on rod; 11. Clip-on pipe; 12. Inner support frame; 13. Embedded rotating block; 14. Compression spring; 15. Combing plate; 16. Magnet plate; 17. Outer rotating sleeve; 18. Positioning ring; 19. Rotating block; 20. Fixing frame; 21. Positioning spring; 22. Pressing groove; 23. Support base; 24. Side frame; 25. Hydraulic cylinder; 26. Combing motor; 27. Mounting plate; 28. Connecting plate; 29. ​​Push-out spring; 30. Inner fixing ring. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5 A mud-removing iron removal device includes a rotating plate 1, a base frame 2, a primary screening mechanism, a magnetic clamping mechanism, and a clamping auxiliary mechanism. The primary screening mechanism includes a drive motor 3 and a screen box 4. An eccentric wheel 5 is installed at the output end of the drive motor 3. A push-pull rod 6 is rotatably installed between the side of the screen box 4 and the eccentric wheel 5. An iron removal box 7 is installed at the top end of the rotating plate 1. A support frame 8 is installed between the iron removal box 7 and the screen box 4. The screen box 4 and the support frame 8 are rotatably connected. The magnetic clamping mechanism includes a bottom fixing tube 9 and a clamping mechanism. The top end of the connecting rod 10 and the bottom fixing tube 9 is equipped with a clamping tube 11. The inner wall of the clamping tube 11 is equipped with an inner support frame 12. The outer wall of the connecting rod 10 is equipped with a locking block 13. The locking block 13 is equipped with a compression spring 14. The rotation of the clamping tube 11 drives the inner support frame 12 to rotate, so that the inner support frame 12 rotates the locking block 13. The compression spring 14 presses against the locking block 13 to fix it. The inside of the iron box 7 is equipped with a combing plate 15 and a magnetic plate 16. The bottom fixing tube 9 is fixedly installed on the magnetic plate 16.

[0030] In this embodiment, the primary screening mechanism drives the eccentric wheel 5 to rotate via the drive motor 3. The eccentric wheel 5 is connected to the screen box 4 via the push-pull rod 6 to form a reciprocating motion. When the drive motor 3 starts, the eccentric wheel 5 rotates, causing the push-pull rod 6 to move back and forth, thereby enabling the screen box 4 to produce a screening effect on the support frame 8. This allows the screen box 4 to perform preliminary screening of the mud, separating large particles of impurities and improving the subsequent iron removal efficiency. The magnet snap-fit ​​mechanism enables the quick installation and removal of the magnet plate 16. During operation, the snap-fit ​​rod 10 passes through the combing plate 15 and the mounting plate 27 and extends into the bottom fixing tube 9 fixed on the magnet plate 16. Then rotate the clamping tube 11 to rotate the inner support frame 12 and fit the locking block 13 on the clamping rod 10. At this time, the clamping spring 14 on the locking block 13 will provide pressure to ensure that the locking block 13 is firmly fixed in the inner support frame 12. The push-out spring 29 on the side wall of the clamping rod 10 contacts and compresses with the inner retaining ring 30 on the inner wall of the bottom retaining tube 9, providing a reverse elastic force for the unlocking operation, so that the magnet plate 16 can be quickly installed and removed, and it is convenient to clean the adsorbed iron filings.

[0031] The snap-fit ​​auxiliary mechanism includes an outer rotating sleeve 17 and a positioning ring 18. The outer rotating sleeve 17 is installed at the bottom end of the side wall of the snap-fit ​​tube 11. A rotating block 19 is installed at the bottom end of the outer rotating sleeve 17. The positioning ring 18 is installed on the side of the rotating block 19. A fixing frame 20 is fixedly installed on the outer wall of the bottom fixed tube 9. A positioning spring 21 is installed on the fixing frame 20. A pressure groove 22 is installed on the positioning ring 18. Multiple sets of pressure grooves 22 are provided. The positioning spring 21 extends into the pressure groove 22 step by step, so that the rotating block 19 and the outer rotating sleeve 17 stably drive the snap-fit ​​tube 11 to rotate.

[0032] In this embodiment, the snap-fit ​​auxiliary mechanism enhances the stability of the snap-fit ​​process through the outer rotating sleeve 17 and the positioning ring 18. When the operator rotates the snap-fit ​​tube 11 through the outer rotating sleeve 17, the rotating block 19 at the bottom of the outer rotating sleeve 17 and the positioning ring 18 rotate together. The multiple sets of pressure grooves 22 provided on the positioning ring 18 cooperate with the positioning springs 21 on the fixing frame 20 on the outer wall of the bottom fixed tube 9, so that the positioning springs 21 can extend into the pressure grooves 22 step by step, providing a graded positioning function, ensuring that the rotation process is smooth and controllable, and the snap-fit ​​tube 11 can be stably locked in the required position to prevent accidental loosening.

[0033] Please see Figures 1-5As a supplementary embodiment of the mud-removing iron removal device for the primary screening mechanism, the magnetic clamping mechanism, and the clamping auxiliary mechanism: A support seat 23 is installed at the top end of the base frame 2, and the two sides of the rotating plate 1 are rotatably installed on the support seat 23. A side frame 24 is installed at the top end of the base frame 2, and a hydraulic cylinder 25 is rotatably installed between the side frame 24 and the rotating plate 1. A combing motor 26 is installed at the bottom end of the rotating plate 1. The output end of the combing motor 26 extends into the iron removal box 7 and is connected to the combing plate 15. An installation plate 27 is installed at the top end of the magnetic plate 16, and a connecting plate 28 is installed at the bottom end of the bottom fixed tube 9. The connecting plate 28 is fixedly installed on the installation plate 27. One end of the clamping rod 10 can pass through the combing plate 15 and the installation plate 27 and extend into the bottom fixed tube 9 and the clamping tube 11 to clamp. A push-out spring 29 is installed on the side wall of the clamping rod 10, and an inner fixed ring 30 is installed on the inner wall of the bottom fixed tube 9. One end of the push-out spring 29 can contact and compress the inner fixed ring 30.

[0034] More specifically, the mud removal iron remover is placed in the working area. The hydraulic cylinder 25 controls the angle of the rotating plate 1 and adjusts it to a suitable working position. The drive motor 3 starts, driving the eccentric wheel 5 to rotate. The push-pull rod 6 transmits the motion, causing the screen box 4 to vibrate on the support frame 8. The mud is initially screened through the screen box 4 to remove large particles of impurities. The clamping rod 10 passes through the combing plate 15 and the mounting plate 27 and extends into the bottom fixed pipe 9. The clamping pipe 11 is rotated by the outer rotating sleeve 17. The inner support frame 12 fits and fixes the embedded rotating block 13. The positioning spring 21 extends into the pressure groove 22 to ensure stable rotation. The combing motor 26 starts, driving the combing plate 15 to run. The mud is fully loosened by the combing plate 15. The magnetic plate 16 adsorbs iron impurities in the mud, completing the iron removal process. When the magnetic plate 16 needs to be cleaned, the clamping pipe 11 is rotated in the opposite direction by the outer rotating sleeve 17. The spring 29 provides a reverse force to assist the clamping rod 10 in disengaging. The magnetic plate 16 is then removed, cleaned, and reinstalled.

[0035] In summary, when the overall equipment is in use or running: when the primary screening mechanism is required to run, the primary screening mechanism drives the eccentric wheel 5 to rotate via the drive motor 3. The eccentric wheel 5 is connected to the screen box 4 via the push-pull rod 6, forming a reciprocating motion. When the drive motor 3 starts, the rotation of the eccentric wheel 5 drives the push-pull rod 6 to move back and forth, thereby enabling the screen box 4 to produce a screening effect on the support frame 8, so that the screen box 4 can perform preliminary screening of the mud, separate out large particles of impurities, and improve the subsequent iron removal efficiency.

[0036] When the magnetic snap-fit ​​mechanism is in operation, it enables the rapid installation and removal of the magnetic plate 16. During operation, the snap-fit ​​rod 10 passes through the comb plate 15 and the mounting plate 27 and extends into the bottom fixing tube 9 fixed on the magnetic plate 16. Then, the snap-fit ​​tube 11 is rotated, causing the inner support frame 12 to rotate and the locking block 13 on the snap-fit ​​rod 10 to be inserted. At this time, the compression spring 14 on the locking block 13 will provide pressure to ensure that the locking block 13 is firmly fixed in the inner support frame 12. The push-out spring 29 on the side wall of the snap-fit ​​rod 10 contacts and compresses with the inner fixing ring 30 on the inner wall of the bottom fixing tube 9, providing a reverse elastic force for the unlocking operation, so that the magnetic plate 16 can be quickly installed and removed, facilitating the cleaning of adsorbed iron filings.

[0037] When the locking auxiliary mechanism is in operation, the locking auxiliary mechanism enhances the stability of the locking process through the outer rotating sleeve 17 and the positioning ring 18. When the operator rotates the locking tube 11 through the outer rotating sleeve 17, the rotating block 19 at the bottom of the outer rotating sleeve 17 and the positioning ring 18 rotate together. The multiple sets of pressure grooves 22 provided on the positioning ring 18 cooperate with the positioning springs 21 on the fixing frame 20 on the outer wall of the bottom fixed tube 9, so that the positioning springs 21 can extend into the pressure grooves 22 step by step, providing a graded positioning function, ensuring that the rotation process is smooth and controllable, and the locking tube 11 can be stably locked in the required position to prevent accidental loosening.

[0038] Place the mud removal iron remover in the working area. The hydraulic cylinder 25 controls the angle of the rotating plate 1 and adjusts it to a suitable working position. The drive motor 3 starts, driving the eccentric wheel 5 to rotate. The push-pull rod 6 transmits the motion, causing the screen box 4 to vibrate on the support frame 8. The mud material undergoes preliminary screening through the screen box 4 to remove large particles of impurities. The clamping rod 10 passes through the combing plate 15 and the mounting plate 27 and extends into the bottom fixed pipe 9. The clamping pipe 11 is rotated by the outer rotating sleeve 17. The inner support frame 12 fits and fixes the embedded rotating block 13. The positioning spring 21 extends into the pressure groove 22 to ensure stable rotation. The combing motor 26 starts, driving the combing plate 15 to run. The mud material is fully loosened by the combing plate 15. The magnetic plate 16 adsorbs iron impurities in the mud material, completing the iron removal process. When the magnetic plate 16 needs to be cleaned, the clamping pipe 11 is rotated in the opposite direction by the outer rotating sleeve 17. The spring 29 provides a reverse force to assist the clamping rod 10 in disengaging. The magnetic plate 16 is then removed, cleaned, and reinstalled.

[0039] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mud-removing iron removal device, comprising a rotating plate (1), a base frame (2), a primary screening mechanism, a magnetic clamping mechanism, and a clamping auxiliary mechanism, characterized in that: The primary screening mechanism includes a drive motor (3) and a screen box (4). An eccentric wheel (5) is installed at the output end of the drive motor (3). A push-pull rod (6) is rotatably installed between the side of the screen box (4) and the eccentric wheel (5). An iron removal box (7) is installed at the top end of the rotating plate (1). A support frame (8) is installed between the iron removal box (7) and the screen box (4). The screen box (4) and the support frame (8) are rotatably connected. The magnet snap-fit ​​mechanism includes a bottom fixing tube (9) and a snap-fit ​​rod (10). A snap-fit ​​rod is installed at the top end of the bottom fixing tube (9). The inner wall of the pipe (11) and the clamping pipe (11) is equipped with an inner support frame (12). The outer wall of the clamping rod (10) is equipped with a locking block (13). The locking block (13) is equipped with a compression spring (14). The rotation of the clamping pipe (11) drives the inner support frame (12) to rotate, so that the inner support frame (12) rotates the locking block (13). The compression spring (14) presses against the locking block (13) to fix it. The inside of the iron box (7) is equipped with a combing plate (15) and a magnet plate (16). The bottom fixing pipe (9) is fixedly installed on the magnet plate (16).

2. The mud-removing iron remover according to claim 1, characterized in that: The snap-fit ​​auxiliary mechanism includes an outer rotating sleeve (17) and a positioning ring (18). The outer rotating sleeve (17) is installed on the bottom end of the side wall of the snap-fit ​​tube (11). A rotating block (19) is installed on the bottom end of the outer rotating sleeve (17). The positioning ring (18) is installed on the side of the rotating block (19). A fixing frame (20) is fixedly installed on the outer wall of the bottom fixed tube (9). A positioning spring (21) is installed on the fixing frame (20). A pressure groove (22) is installed on the positioning ring (18). Multiple sets of pressure grooves (22) are provided. The positioning spring (21) extends into the pressure groove (22) step by step, so that the rotating block (19) and the outer rotating sleeve (17) stably drive the snap-fit ​​tube (11) to rotate.

3. The mud-removing iron remover according to claim 1, characterized in that: The top end of the base frame (2) is provided with a support base (23), and the two sides of the rotating plate (1) are rotatably mounted on the support base (23).

4. The mud-removing iron remover according to claim 1, characterized in that: A side frame (24) is installed at the top end of the base frame (2), and a hydraulic cylinder (25) is rotatably installed between the side frame (24) and the rotating plate (1).

5. The mud-removing iron remover according to claim 1, characterized in that: The bottom end of the rotating plate (1) is equipped with a combing motor (26), and the output end of the combing motor (26) extends into the iron removal box (7) and is connected to the combing plate (15).

6. The mud-removing iron remover according to claim 1, characterized in that: The top end of the magnet plate (16) is provided with an installation plate (27), and the bottom end of the bottom fixed tube (9) is provided with a connecting plate (28), and the connecting plate (28) is fixedly installed on the installation plate (27).

7. The mud-removing iron remover according to claim 6, characterized in that: One end of the snap-fit ​​rod (10) can pass through the comb plate (15) and the mounting plate (27) and extend into the bottom fixing tube (9) and the snap-fit ​​tube (11) to engage.

8. The mud-removing iron remover according to claim 1, characterized in that: The side wall of the snap-fit ​​rod (10) is provided with a push-out spring (29), and the inner wall of the bottom fixing tube (9) is provided with an inner fixing ring (30). One end of the push-out spring (29) can contact and compress with the inner fixing ring (30).

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