Cleaning device for compressor part machining

Abstract

The utility model discloses a cleaning device for compressor part processing, which comprises a support frame, the top of the support frame is fixedly connected with a water tank, the inner wall of the water tank is provided with a support assembly for placing parts, and the inner wall of the bottom of the water tank is fixedly connected with a plurality of ultrasonic cleaners for cleaning the parts. The bottom of the water tank is fixedly connected with a connecting pipe communicated with the water tank, the other end of the connecting pipe is fixedly connected with a shell communicated with the connecting pipe, the inner wall of the shell is fixedly connected with a filter plate, and the inner wall of the top of the shell is provided with a scraping assembly for removing waste residues on the top of the filter plate. Metal waste residues can be effectively filtered through the filter plate, parts can be taken out conveniently through the supporting assembly, and the metal waste residues on the top of the filter plate can be scraped into the collecting assembly in time through the scraping assembly.

Description

Technical Field

[0001] This utility model relates to the field of compressor technology, and in particular to a cleaning device for processing compressor parts. Background Technology

[0002] Maintaining cleanliness of compressor parts is crucial during the manufacturing process. Dust or metal shavings on the parts can affect assembly quality and cause wear between parts, thus shortening the overall lifespan of the compressor.

[0003] Traditional cleaning equipment typically discharges the wastewater directly into the environment after washing parts. Due to the presence of metal shavings on the surface of the parts, the wastewater often contains a high concentration of metal particles. These metal shavings not only pollute the water bodies in the environment but may also harm the organisms in the surrounding environment, thereby affecting the ecological balance. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cleaning device for processing compressor parts.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cleaning device for processing compressor parts includes a support frame, a water tank fixedly connected to the top of the support frame, a support assembly for placing parts on the inner wall of the water tank, multiple ultrasonic cleaners for cleaning parts fixedly connected to the bottom inner wall of the water tank, a connecting pipe connected to the bottom of the water tank, and a housing fixedly connected to the other end of the connecting pipe, a filter plate fixedly connected to the inner wall of the housing, a scraping assembly for removing waste residue from the top of the filter plate on the top inner wall of the housing, a collection assembly for collecting waste residue at the bottom of the filter plate, and a water outlet pipe fixedly connected to the bottom of the housing.

[0007] As a further embodiment of this utility model, the support assembly includes a placement box that is slidably connected to the inner wall of the water tank, and the bottom of the placement box has multiple through holes. The top of the placement box is fixedly connected to multiple connecting rods, and the top of the connecting rods is fixedly connected to a protrusion that contacts the top of the water tank.

[0008] As a further embodiment of this utility model, the scraping assembly includes a connecting shaft rotatably connected to the inner wall of the top of the housing via a bearing, a plurality of inclined scrapers are fixedly connected to the outer side of the connecting shaft, and a servo motor that drives the connecting shaft to rotate along the axis is fixedly connected to the top of the housing.

[0009] As a further embodiment of this utility model, the collection assembly includes a filter plate, a guide pipe fixedly connected to the bottom of the filter plate, and the guide pipe passes through the housing and is fixedly connected to a fixing plate. A collection box is provided at the bottom of the fixing plate, and the guide pipe communicates with the collection box. A quick-release assembly for fixing the collection box is provided on the outside of the fixing plate.

[0010] As a further embodiment of this utility model, the quick-release assembly includes two fixing blocks, which are fixedly connected to both sides of the fixing plate. The fixing blocks are internally threaded with threaded rods, and the outer wall of the collection box is provided with a slot for inserting the threaded rods.

[0011] As a further improvement of this invention, all of the protrusions are magnetic blocks and are attracted to the water tank.

[0012] As a further embodiment of this invention, a handle is fixedly connected to the top of two adjacent protrusions.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. This utility model effectively filters out metal waste by using a filter plate, thereby effectively avoiding water pollution problems caused by the discharge of metal waste.

[0015] 2. This utility model greatly facilitates the removal of parts by providing a support component, solving the problem of removing parts one by one, which not only wastes a lot of time but also increases the labor of the staff.

[0016] 3. By incorporating a scraping component, this device can promptly scrape the metal waste from the top of the filter plate into the collection component, avoiding clogging caused by the accumulation of metal waste and ensuring the continuous and efficient operation of the filter plate. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a cleaning device for processing compressor parts proposed in this utility model;

[0018] Figure 2 This is a cross-sectional view of the water tank structure of a cleaning device for processing compressor parts proposed in this utility model;

[0019] Figure 3 This is a cross-sectional view of the housing structure of a cleaning device for processing compressor parts according to the present invention;

[0020] Figure 4 This is an enlarged structural diagram of part A of a cleaning device for processing compressor parts proposed in this utility model.

[0021] In the diagram: 1. Water tank; 2. Support frame; 3. Placement box; 4. Connecting rod; 5. Protrusion; 6. Ultrasonic cleaner; 7. Housing; 8. Connecting pipe; 9. Scraper; 10. Water outlet pipe; 11. Filter plate; 12. Collection box; 13. Fixing plate; 14. Guide pipe; 15. Connecting shaft; 16. Fixing block; 17. Slot; 18. Threaded rod. Detailed Implementation

[0022] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Therefore, all other embodiments of this application described herein, and all embodiments obtained by those skilled in the art without creative effort based on the embodiments in this application, should fall within the scope of protection of this application.

[0023] Reference Figures 1-4 A cleaning device for processing compressor parts includes a support frame 2. A water tank 1 is bolted to the top of the support frame 2. The inner wall of the water tank 1 is provided with a support assembly for placing parts. The support assembly includes a placement box 3 slidably connected to the inner wall of the water tank 1. The bottom of the placement box 3 has multiple through holes. The top of the placement box 3 is bolted with multiple connecting rods 4. The top of the connecting rods 4 is bolted with protrusions 5 that contact the top of the water tank 1. The multiple protrusions 5 are all magnetic blocks. The tops of two adjacent protrusions 5 are bolted with handles. The handles facilitate the removal of the placement box 3 and attract it to the water tank 1. The attraction between the protrusions 5 and the water tank 1 makes the placement box 3 more stable. Multiple parts can be placed on the placement box 3. After cleaning, the placement box 3 can be lifted out, which greatly facilitates the removal of parts and eliminates the need to remove the parts one by one.

[0024] In this utility model, multiple ultrasonic cleaners 6 for cleaning parts are fixed to the bottom inner wall of the water tank 1 by bolts. Each ultrasonic cleaner 6 includes an ultrasonic generator and a transducer. The ultrasonic generator is model STP-2600A and the transducer is model 28KHZ. The ultrasonic generator and the transducer are connected by wires.

[0025] The bottom of the water tank 1 is fixed with a connecting pipe 8 that is connected to the water tank 1 by bolts. The other end of the connecting pipe 8 is welded with a housing 7 that is connected to the connecting pipe 8. The inner wall of the housing 7 is fixed with a filter plate 11 by bolts. The bottom of the housing 7 is fixed with a water outlet pipe 10 that is connected to the housing 7 by bolts. A valve is provided on the water outlet pipe 10. The parts are placed into the support assembly, and then the ultrasonic cleaner 6 is started to clean the parts. After cleaning, the valve is opened, and the waste liquid from the water tank 1 enters the housing 7 through the connecting pipe 8, and then is discharged through the filter plate 11 and the water outlet pipe 10. The filter plate 11 filters out the metal waste, thereby avoiding the problem of water pollution caused by metal waste.

[0026] In this invention, the inner top wall of the housing 7 is provided with a scraping assembly for removing waste residue from the top of the filter plate 11. The scraping assembly includes a connecting shaft 15 rotatably connected to the inner top wall of the housing 7 via bearings. Multiple inclined scrapers 9 are fixed to the outer side of the connecting shaft 15 by bolts. A servo motor that drives the connecting shaft 15 to rotate along the axis is fixed to the top of the housing 7 by bolts. When the servo motor is started, the output shaft of the servo motor drives the connecting shaft 15 to rotate, and the connecting shaft 15 drives the multiple scrapers 9 to rotate, scraping the metal waste residue from the top of the filter plate 11 into the collection assembly, thereby preventing the metal waste residue from clogging the filter plate 11.

[0027] In particular, the bottom of the filter plate 11 is provided with a collection assembly for collecting waste residue. The collection assembly includes the filter plate 11, and a guide pipe 14 is fixed to the bottom of the filter plate 11 by bolts. The guide pipe 14 passes through the housing 7 and is fixed to a fixing plate 13 by bolts. The guide pipe 14 passes through the fixing plate 13. A collection box 12 is provided at the bottom of the fixing plate 13. The guide pipe 14 is connected to the collection box 12.

[0028] The outer side of the fixing plate 13 is provided with a quick-release assembly for fixing the collection box 12. The quick-release assembly includes two fixing blocks 16, which are fixed to both sides of the fixing plate 13 by bolts. The fixing blocks 16 are internally threaded with threaded rods 18. The outer wall of the collection box 12 is provided with a slot 17 that is engaged with the threaded rods 18. By rotating the two threaded rods 18 in sequence, the threaded rods 18 are disengaged and locked with the slots 17, thereby detaching and fixing the collection box 12. This greatly facilitates the cleaning of the collection box 12, and the collection box 12 makes it convenient to collect and clean metal waste.

[0029] Working principle: When drainage is required, the valve is opened first, and the waste liquid enters the housing 7 from the water tank 1 through the connecting pipe 8, and then is discharged through the filter plate 11 and the outlet pipe 10. The filter plate 11 filters the metal waste residue. At the same time, the servo motor is started. The output shaft of the servo motor drives the connecting shaft 15 to rotate. The connecting shaft 15 drives multiple scrapers 9 to rotate, scraping the metal waste residue on the top of the filter plate 11 to the feed inlet of the guide pipe 14. Then, by gravity, the metal waste residue will enter the collection box 12 along the guide pipe 14.

[0030] This utility model has been described through the above embodiments. Those skilled in the art will understand that this utility model is not limited to the above embodiments. Many more modifications can be made based on the teachings of this utility model, and all such modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for processing compressor parts, comprising a support frame (2), wherein a water tank (1) is fixedly connected to the top of the support frame (2), characterized in that, The inner wall of the water tank (1) is provided with a support assembly for placing parts. The bottom inner wall of the water tank (1) is fixedly connected with multiple ultrasonic cleaners (6) for cleaning parts. The bottom of the water tank (1) is fixedly connected with a connecting pipe (8) that communicates with the water tank (1). The other end of the connecting pipe (8) is fixedly connected with a housing (7) that communicates with the connecting pipe (8). The inner wall of the housing (7) is fixedly connected with a filter plate (11). The top inner wall of the housing (7) is provided with a scraping assembly for removing waste residue from the top of the filter plate (11). The bottom of the filter plate (11) is provided with a collection assembly for collecting waste residue. The bottom of the housing (7) is fixedly connected with a water outlet pipe (10) that communicates with the housing (7).

2. The cleaning device for processing compressor parts according to claim 1, characterized in that, The support assembly includes a placement box (3) that is slidably connected to the inner wall of the water tank (1), and the bottom of the placement box (3) is provided with multiple through holes. The top of the placement box (3) is fixedly connected with multiple connecting rods (4), and the top of the connecting rods (4) is fixedly connected with a protrusion (5) that contacts the top of the water tank (1).

3. The cleaning device for processing compressor parts according to claim 1, characterized in that, The scraping assembly includes a connecting shaft (15) rotatably connected to the inner wall of the top of the housing (7) via a bearing. Multiple scrapers (9) are fixedly connected to the outside of the connecting shaft (15) and are arranged at an angle. A servo motor that drives the connecting shaft (15) to rotate along the axis is fixedly connected to the top of the housing (7).

4. A cleaning device for processing compressor parts according to claim 1, characterized in that, The collection assembly includes a filter plate (11), a guide pipe (14) is fixedly connected to the bottom of the filter plate (11), and the guide pipe (14) passes through the housing (7) and is fixedly connected to a fixing plate (13). A collection box (12) is provided at the bottom of the fixing plate (13), and the guide pipe (14) communicates with the collection box (12). A quick-release assembly for fixing the collection box (12) is provided on the outside of the fixing plate (13).

5. A cleaning device for processing compressor parts according to claim 4, characterized in that, The quick-release assembly includes two fixing blocks (16), which are fixedly connected to both sides of the fixing plate (13). The fixing blocks (16) are internally threaded with threaded rods (18), and the outer wall of the collection box (12) is provided with a slot (17) for inserting the threaded rods (18).

6. A cleaning device for processing compressor parts according to claim 2, characterized in that, The multiple bumps (5) are all magnetic blocks and are attracted to the water tank (1).

7. A cleaning device for processing compressor parts according to claim 6, characterized in that, A handle is fixedly connected to the top of two adjacent protrusions (5).

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