Novel filter element cleaning equipment

Abstract

The utility model discloses a novel filter element cleaning device, which relates to the technical field of filter element cleaning, and comprises a machine body, a driving mechanism, a filter element cleaning mechanism and a cleaning mechanism, and further comprises the following components: a driving mechanism which comprises two clamping seats mounted in the machine body, an air knife arranged above the two clamping seats, and a power assembly for driving the clamping seats to move and rotate; the sorting mechanism comprises an electromagnet roller arranged in the machine body and a linkage assembly used for driving the electromagnet roller to rotate; the separating mechanism comprises a linkage strip arranged below the electromagnet roller, a plurality of material distributing rods fixedly installed on the top of the linkage strip and a displacement assembly used for driving the linkage strip to move in a reciprocating mode; by limiting the direction of the cleaned dust impurities, separation of scrap iron in the impurities is achieved, dust wrapped in the scrap iron can be further cleaned through the separating mechanism, the deep separation effect of the scrap iron and the dust is achieved, and the problem that the dust and the scrap iron are insufficiently separated is solved.

Description

Technical Field

[0001] This utility model relates to the field of filter element cleaning technology, and specifically to a novel filter element cleaning device. Background Technology

[0002] The lifespan of a filter cartridge is usually 6-12 months. To extend the lifespan of the filter cartridge, it needs to be cleaned. However, cleaning the filter cartridge directly can not only harm human health but also cause serious air pollution.

[0003] Existing filter cleaning equipment typically does not restrict the direction of the cleaned impurities, causing them to diffuse directly to the outside. Since the impurities contain magnetic metals such as iron filings, it is difficult to concentrate and further separate the iron filings from the impurities, resulting in insufficient separation of iron filings from other impurities. Utility Model Content

[0004] The purpose of this invention is to provide a new type of filter cleaning device to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel filter element cleaning device, comprising a body, and further comprising:

[0006] The drive mechanism includes two clamping seats installed inside the machine body, an air knife disposed above the two clamping seats, and a power component for driving the clamping seats to move and rotate. The power component includes a motor installed on one outer wall of the machine body and a first electric push rod installed on the other outer wall of the machine body.

[0007] The sorting mechanism includes an electromagnet roller disposed inside the machine body and a linkage assembly for driving the electromagnet roller to rotate. The linkage assembly includes a first drive shaft rotatably installed inside the machine body and a first pulley component that is drively connected between the first drive shaft and the motor output shaft. The electromagnet roller is fixedly installed outside the first drive shaft.

[0008] The disengagement mechanism includes a linkage bar located below the electromagnet roller, multiple material distribution rods fixedly installed on the top of the linkage bar, and a displacement assembly for driving the linkage bar to reciprocate. The top of the material distribution rod is a hemispherical structure and abuts against the outer wall of the electromagnet roller.

[0009] Furthermore, the output end of the motor is fixedly connected to the outer wall of one of the clamping seats, and the extended end of the first electric push rod is rotatably connected to the outer wall of the other clamping seat.

[0010] Furthermore, an air duct is fixedly installed on the top of the machine body, one end of the air duct is fixedly connected to an air knife, and the other end of the air duct is connected to an air compressor;

[0011] A sealed door is installed on the front of the machine body.

[0012] Furthermore, two dust guide platforms are installed inside the machine body, and a dust guide opening is provided between the two dust guide platforms. The electromagnet roller is located inside the dust guide opening.

[0013] Furthermore, the displacement assembly includes a second drive shaft rotatably mounted inside the machine body, a first reciprocating screw fixedly sleeved outside the second drive shaft, and a first slider threadedly mounted outside the first reciprocating screw, wherein the top of the first slider is fixedly connected to the bottom of the linkage bar;

[0014] The second drive shaft is connected to the first drive shaft via a second pulley assembly.

[0015] The machine body is also fixedly installed with a guide rod, and the linkage bar is also slidably sleeved on the outside of the guide rod.

[0016] Furthermore, the interior of the machine body is also equipped with a funnel-shaped dust collection seat, which is located below the dust guide platform. A dust discharge pipe is installed at the bottom of the dust collection seat, and a water filter vacuum cleaner is connected to the bottom end of the dust discharge pipe.

[0017] Furthermore, a cleaning mechanism is also installed inside the machine body. The cleaning mechanism includes a cover fixedly installed inside the machine body, a second reciprocating screw rotatably installed inside the cover, and a second slider threadedly installed outside the second reciprocating screw. The cover is located above the electromagnet roller.

[0018] The second reciprocating lead screw is connected to the first drive shaft via a third pulley assembly.

[0019] The second slider is slidably installed inside the cover, and two scraper strips are fixedly installed at the bottom of the second slider. The two scraper strips respectively abut against the inclined surfaces at the top of the two dust guide platforms.

[0020] Furthermore, the interior of the machine body is also equipped with a separation and export mechanism, which includes a second electric push rod installed on the front of the machine body, a collection shell fixedly installed on the extended end of the second electric push rod, and a sealing baffle fixedly installed inside the machine body.

[0021] The sealing baffle is located below one of the dust guide platforms, and the collection shell is located at the bottom of the sealing baffle;

[0022] The back of the machine body is equipped with a detachable outlet door, which is located on the same horizontal line as the collection shell.

[0023] Compared with the prior art, the novel filter cleaning device provided by this utility model has the following beneficial effects: during the filter cleaning process, by limiting the direction of the dust and impurities to be cleaned, the iron filings in the impurities are separated, and the dust encased in the iron filings can be further cleaned away by the separation mechanism, thus achieving a deep separation effect between iron filings and dust and solving the problem of insufficient separation between dust and iron filings. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the body of this utility model;

[0027] Figure 3 This is a schematic diagram of the sorting mechanism and the detachment mechanism of this utility model;

[0028] Figure 4 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0029] Figure 5 This is a schematic diagram of the separation and extraction mechanism of this utility model.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Machine body; 2. Clamping seat; 3. Air knife; 4. Electromagnetic roller; 5. Linkage bar; 6. Material distribution rod; 7. Motor; 8. First electric push rod; 9. Air duct; 10. Sealing door; 11. Dust guide platform; 12. Dust guide port; 13. First drive shaft; 14. First pulley assembly; 15. Second drive shaft; 16. First reciprocating screw; 17. First slider; 18. Second pulley assembly; 19. Guide rod; 20. Dust collection seat; 21. Dust discharge pipe; 22. Cover; 23. Second reciprocating screw; 24. Second slider; 25. Scraper; 26. Second electric push rod; 27. Collection shell; 28. Sealing baffle; 29. ​​Outlet door; 30. Third pulley assembly. Detailed Implementation

[0032] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0033] Example 1: Please refer to Figure 1 - Figure 4 A novel filter cleaning device includes a body 1 and a drive mechanism, which includes two clamping seats 2 installed inside the body 1, an air knife 3 disposed above the two clamping seats 2, and a power component for driving the clamping seats 2 to move and rotate. The power component includes a motor 7 installed on one outer wall of the body 1 and a first electric push rod 8 installed on the other outer wall of the body 1. The output end of the motor 7 is fixedly connected to the outer wall of one of the clamping seats 2, and the extended end of the first electric push rod 8 is rotatably connected to the outer wall of the other clamping seat 2. An air duct 9 is fixedly installed on the top of the body 1. One end of the air duct 9 is fixedly connected to the air knife 3, and the other end of the air duct 9 is connected to an air compressor. A sealing door 10 is installed on the front of the body 1.

[0034] When the filter element needs to be cleaned, the staff first opens the sealing door 10, places the filter element against the left clamping seat 2, then controls the first electric push rod 8 to move the right clamping seat 2 to the left to clamp the filter element, then closes the sealing door 10, and controls the motor 7 to drive the clamping seat 2 to rotate, and the filter element rotates synchronously. At the same time, high-pressure gas is blown onto the surface of the filter element through the air compressor, air duct 9 and air knife 3 to clean the impurities on the surface of the filter element.

[0035] The sorting mechanism includes an electromagnet roller 4 disposed inside the machine body 1 and a linkage assembly for driving the electromagnet roller 4 to rotate. Two dust guide tables 11 are installed inside the machine body 1, and a dust guide port 12 is provided between the two dust guide tables 11. The electromagnet roller 4 is located inside the dust guide port 12. The linkage assembly includes a first drive shaft 13 rotatably installed inside the machine body 1 and a first pulley component 14 that is drively connected between the first drive shaft 13 and the output shaft of the motor 7. The electromagnet roller 4 is fixedly installed outside the first drive shaft 13.

[0036] During the rotation of the output shaft of motor 7, the first transmission shaft 13 is driven to rotate synchronously through the first belt pulley component 14. The first transmission shaft 13 drives the energized electromagnet roller 4 to rotate. During this process, the cleaned impurities must be discharged downward through the dust guide port 12. Since the electromagnet roller 4 is located inside the dust guide port 12, the impurities must be discharged downward through the outside of the electromagnet roller 4. The strong magnetic attraction of the electromagnet roller 4 quickly adsorbs the iron filings in the impurities onto its outside. Most of the dust is discharged downward, and a small part of the dust is trapped inside the iron filings, thus achieving the initial separation of dust and iron filings.

[0037] The disengagement mechanism includes a linkage bar 5 positioned below the electromagnet roller 4, multiple material distribution rods 6 fixedly mounted on the top of the linkage bar 5, and a displacement assembly for driving the linkage bar 5 to reciprocate. The top of each material distribution rod 6 is hemispherical and abuts against the outer wall of the electromagnet roller 4. The displacement assembly includes a second drive shaft 15 rotatably mounted inside the machine body 1, a first reciprocating screw 16 fixedly sleeved outside the second drive shaft 15, and a first slider 17 threadedly mounted outside the first reciprocating screw 16. The top of the first slider 17 is fixedly connected to the bottom of the linkage bar 5. The second drive shaft 15 and the first drive shaft 13 are connected by a second pulley assembly 18. A guide rod 19 is also fixedly mounted inside the machine body 1, and the linkage bar 5 is slidably sleeved on the outside of the guide rod 19.

[0038] During rotation, the first drive shaft 13 drives the second drive shaft 15 to rotate via the transmission connection of the second pulley assembly 18. The first reciprocating screw 16 rotates synchronously, thereby driving the first slider 17 to move back and forth along the outside of the first reciprocating screw 16. During this process, the linkage bar 5 moves back and forth synchronously along the outside of the guide rod 19, thereby driving multiple material distribution rods 6 to move back and forth along the outer surface of the electromagnetic roller 4 during rotation. This causes the iron filings adsorbed on the outer surface of the electromagnetic roller 4 to be continuously separated. During the separation of iron filings, the dust trapped in the iron filings is agitated, exposing the dust. Combined with the centrifugal force generated by the rotation of the electromagnetic roller 4, the dust automatically falls downwards. Meanwhile, the iron filings are still adsorbed on the surface of the electromagnetic roller 4 due to the strong magnetic attraction of the electromagnetic roller 4, thus achieving deep separation of iron filings and dust.

[0039] Inside the body 1, there is also a funnel-shaped dust collection seat 20. The dust collection seat 20 is located below the dust guide platform 11. A dust discharge pipe 21 is installed at the bottom of the dust collection seat 20. A water filter vacuum cleaner is connected to the bottom end of the dust discharge pipe 21.

[0040] During the filter cleaning process, dust falls into the dust collection seat 20. The negative pressure suction generated by the water filter vacuum cleaner is used to continuously draw away the dust, which is then filtered inside the water filter vacuum cleaner before being discharged into the air.

[0041] The machine body 1 is also equipped with a cleaning mechanism, which includes a cover 22 fixedly installed inside the machine body 1, a second reciprocating screw 23 rotatably installed inside the cover 22, and a second slider 24 threadedly installed outside the second reciprocating screw 23. The cover 22 is located above the electromagnet roller 4. The second reciprocating screw 23 is connected to the first drive shaft 13 through a third pulley component 30. The second slider 24 is slidably installed inside the cover 22. Two scraper blades 25 are fixedly installed at the bottom of the second slider 24. The two scraper blades 25 respectively abut against the inclined surfaces at the top of the two dust guide tables 11.

[0042] During the rotation of the first drive shaft 13, the second reciprocating screw 23 is driven to rotate synchronously through the transmission connection of the third pulley component 30. This, in turn, drives the second slider 24 to move back and forth along the outside of the second reciprocating screw 23. During this process, the two scrapers 25 are driven to move back and forth along the top of the two dust guide tables 11, respectively, to clean the impurities on the top of the dust guide tables 11 downwards, ensuring that the impurities continuously pass through the dust guide port 12.

[0043] Example 2: Please refer to Figure 5 This embodiment provides a technical solution based on embodiment 1: a separation and export mechanism is also installed inside the body 1. The separation and export mechanism includes a second electric push rod 26 installed on the front of the body 1, a collection shell 27 fixedly installed on the extended end of the second electric push rod 26, and a sealing baffle 28 fixedly installed inside the body 1. The sealing baffle 28 is located below one of the dust guide platforms 11, and the collection shell 27 is located at the bottom of the sealing baffle 28. A detachable export door 29 is installed on the back of the body 1, and the export door 29 and the collection shell 27 are located on the same horizontal line.

[0044] When it is necessary to clean the iron filings on the outside of the electromagnetic roller 4, first ensure that the cleaning equipment is in an idle state. By controlling the extension of the second electric push rod 26, the collection shell 27 is moved backward to directly below the electromagnetic roller 4. Then, the power to the electromagnetic roller 4 is turned off, and the iron filings on the outside of the electromagnetic roller 4 fall into the collection shell 27. At the same time, the starter motor 7 is controlled to drive the electromagnetic roller 4 to rotate, and each material distribution rod 6 moves along the outer wall of the electromagnetic roller 4 to ensure that the iron filings on the outside of the electromagnetic roller 4 are cleaned. Finally, the outlet door 29 is opened, and the second electric push rod 26 is controlled to continue to extend, moving the collection shell 27 to the outside of the machine body 1 so that the staff can clean off the iron filings. Then, the second electric push rod 26 is controlled to move the collection shell 27 to the bottom of the sealing baffle 28 and the outlet door 29 is closed. The setting of the sealing baffle 28 ensures that dust and impurities will not enter the inside of the collection shell 27 when the cleaning equipment is used again.

[0045] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. The technical details of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art, understanding the principle of the above utility model, can clearly understand the specifics of its power mechanism, power supply system, and control system. The control method in the application document is automatic control via a controller, and the controller's control circuit can be implemented through simple programming by those skilled in the art. The above description only illustrates certain exemplary embodiments of this utility model. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of this utility model. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of this utility model.

[0046] In the description of this utility model, it should be understood that the orientations or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

Claims

1. A novel filter element cleaning device, comprising a body (1), characterized in that, Also includes: The drive mechanism includes two clamping seats (2) installed inside the body (1), an air knife (3) set above the two clamping seats (2), and a power component for driving the clamping seats (2) to move and rotate. The power component includes a motor (7) installed on one side of the outer wall of the body (1) and a first electric push rod (8) installed on the other side of the body (1). The sorting mechanism includes an electromagnet roller (4) disposed inside the machine body (1) and a linkage assembly for driving the electromagnet roller (4) to rotate. The linkage assembly includes a first transmission shaft (13) rotatably installed inside the machine body (1) and a first pulley assembly (14) drively connected between the first transmission shaft (13) and the output shaft of the motor (7). The electromagnet roller (4) is fixedly installed outside the first transmission shaft (13). The disengagement mechanism includes a linkage bar (5) located below the electromagnet roller (4), a plurality of material distribution rods (6) fixedly installed on the top of the linkage bar (5), and a displacement assembly for driving the linkage bar (5) to reciprocate. The top of the material distribution rod (6) is a hemispherical structure and abuts against the outer wall of the electromagnet roller (4).

2. The novel filter element cleaning device according to claim 1, characterized in that, The output end of the motor (7) is fixedly connected to the outer wall of one of the clamping seats (2), and the extended end of the first electric push rod (8) is rotatably connected to the outer wall of the other clamping seat (2).

3. The novel filter element cleaning device according to claim 2, characterized in that, A duct (9) is fixedly installed on the top of the body (1). One end of the duct (9) is fixedly connected to the air knife (3), and the other end of the duct (9) is connected to an air compressor. A sealing door (10) is installed on the front of the body (1).

4. The novel filter element cleaning device according to claim 3, characterized in that, The machine body (1) has two dust guide platforms (11) installed inside, and a dust guide port (12) is provided between the two dust guide platforms (11). The electromagnetic roller (4) is located inside the dust guide port (12).

5. A novel filter element cleaning device according to claim 4, characterized in that, The displacement assembly includes a second drive shaft (15) rotatably installed inside the machine body (1), a first reciprocating screw (16) fixedly sleeved outside the second drive shaft (15), and a first slider (17) threadedly installed outside the first reciprocating screw (16). The top of the first slider (17) is fixedly connected to the bottom of the linkage bar (5). The second drive shaft (15) is connected to the first drive shaft (13) via a second pulley assembly (18); Inside the body (1), a guide rod (19) is also fixedly installed, and the linkage bar (5) is also slidably sleeved on the outside of the guide rod (19).

6. A novel filter element cleaning device according to claim 5, characterized in that, The body (1) is also equipped with a funnel-shaped dust collection seat (20), which is located below the dust guide platform (11). A dust discharge pipe (21) is installed at the bottom of the dust collection seat (20), and a water filter vacuum cleaner is connected to the bottom end of the dust discharge pipe (21).

7. A novel filter element cleaning device according to claim 6, characterized in that, The machine body (1) is also equipped with a cleaning mechanism. The cleaning mechanism includes a cover (22) fixedly installed inside the machine body (1), a second reciprocating screw (23) rotatably installed inside the cover (22), and a second slider (24) threadedly installed outside the second reciprocating screw (23). The cover (22) is located above the electromagnet roller (4). The second reciprocating lead screw (23) is connected to the first drive shaft (13) via a third pulley assembly (30); The second slider (24) is slidably installed inside the cover (22). Two scraper strips (25) are fixedly installed at the bottom of the second slider (24). The two scraper strips (25) respectively abut against the inclined surfaces at the top of the two dust guide tables (11).

8. A novel filter element cleaning device according to claim 7, characterized in that, The body (1) is also equipped with a separation and discharge mechanism, which includes a second electric push rod (26) installed on the front of the body (1), a collection shell (27) fixedly installed on the extended end of the second electric push rod (26), and a sealing baffle (28) fixedly installed inside the body (1). The sealing baffle (28) is located below one of the dust guide platforms (11), and the collection shell (27) is located at the bottom of the sealing baffle (28); The back of the body (1) is equipped with a detachable outlet door (29), which is located on the same horizontal line as the collection shell (27).

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