Pre-emulsification tank

By installing a suction pipe and buffer pipe system on the pre-emulsification tank, organic gases are actively extracted and treated, solving the problem of organic gas leakage when the observation window is opened, and improving both safety and economy.

CN224195568UActive Publication Date: 2026-05-05BAILIHE CHEM ZHONGSHAN
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAILIHE CHEM ZHONGSHAN
Filing Date
2025-04-17
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

During the pre-emulsification process, organic gases leak out when the observation window is opened, posing a health hazard to operators.

Method used

An extraction pipe is installed on the pre-emulsification tank, and organic gases are actively extracted through a buffer pipe and an extraction pump system, and then treated using an exhaust gas treatment device.

Benefits of technology

It effectively avoids operators' exposure to harmful gases, reduces health risks, and is low in cost and highly reliable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pre-emulsification tank which comprises a tank body, an opening communicated with the inside of the tank body is arranged on the tank body, an observation window capable of being opened and closed is arranged on the opening, an exhaust pipe communicated with the opening is arranged on the tank body, and the exhaust pipe is used for exhausting air outwards from the opening after the observation window is opened. According to the application, air is actively extracted through the air extraction pipe, and organic gas flowing to the opening is extracted from the air extraction pipe, so that people at the position of the observation window are prevented from directly contacting harmful gas, and the probability that operators instantly contact high-concentration organic gas is reduced; and the exhaust pipe is directly and additionally arranged on the tank body, so that the cost is low, and the reliability is higher.
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Description

Technical Field

[0001] This application relates to the field of hybrid technology, and more specifically to a pre-emulsification tank. Background Technology

[0002] When using a preemulsification tank, operators usually need to open the observation window to observe the material inside. However, the preemulsification process typically generates a large amount of water vapor or organic gases. When the observation window is opened, these gases and water vapor will leak out. If operators observe the material through the window at this time, they will inhale the organic gases, which is harmful to their health. Summary of the Invention

[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a pre-emulsification container that can prevent the inhalation of harmful gases when a person uses the observation window. The technical solution adopted includes:

[0004] A pre-emulsification tank includes a tank body with an opening communicating with its interior. An openable and closable observation window is installed on the opening. An air extraction pipe communicating with the opening is installed on the tank body and is used to extract air from the opening when the observation window is opened.

[0005] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: a buffer tube is installed on the tank body, the diameter of the buffer tube is larger than the diameter of the opening, and the air extraction pipe is connected to the inside of the buffer tube.

[0006] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: one end of the buffer tube is connected to the opening, the observation window is opened at the other end of the buffer tube, and the diameter of the buffer tube gradually increases from the opening to the observation window.

[0007] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the air extraction pipe is further provided with a valve, the valve is used to open the air extraction pipe after the observation window is opened, and to cut off the air extraction pipe after the observation window is closed.

[0008] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: it further includes an exhaust gas treatment device, and the end of the exhaust pipe away from the tank is connected to the exhaust gas treatment device.

[0009] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the air extraction pipe includes a pipe body and an air extraction pump. The pipe body is installed on the tank and communicates with the opening. The air extraction pump is communicated with the inside of the pipe body. The tank is also provided with a detection device. The detection device is used to detect whether the observation window is open so that the air extraction pump starts after the observation window is opened.

[0010] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the tank body is hinged on one side of the observation window, and the opposite side is connected to the tank body through a detachable connection mechanism. The detection device includes a proximity sensor disposed at the opening of the tank body and located on the opposite side of the observation window.

[0011] The beneficial effects of this utility model are:

[0012] This application uses an extraction pipe to actively extract air, drawing away organic gas flowing to the opening through the extraction pipe, thus preventing people at the observation window from directly contacting harmful gases and reducing the probability of operators being exposed to high concentrations of organic gases instantaneously; moreover, by directly installing the extraction pipe on the tank, the cost is low and the reliability is higher. Attached Figure Description

[0013] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0014] Figure 1 This is a schematic diagram of the pre-emulsification tank described in the embodiments of this application;

[0015] Figure 2 This is a cross-sectional view of the pre-emulsification tank described in the embodiments of this application. Detailed Implementation

[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0017] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0018] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0020] Reference Figure 1-2 This application proposes an embodiment of the pre-emulsification tank, which includes a tank body 10. The tank body 10 has an opening 20 communicating with its interior. An openable and closable observation window 30 is installed on the opening 20. An exhaust pipe 40 communicating with the opening 20 is installed on the tank body 10. The exhaust pipe 40 is used to exhaust air from the opening 20 after the observation window 30 is opened.

[0021] This application uses the extraction pipe 40 to actively extract the organic gas flowing to the opening 20, thereby avoiding direct contact between the person at the observation window 30 and the harmful gas and reducing the probability of the operator being exposed to high concentrations of organic gas. Furthermore, by directly installing the extraction pipe 40 on the tank body 10, the cost is low and the reliability is higher.

[0022] Preferably, a buffer tube 50 is installed on the tank body 10, the diameter of the buffer tube 50 is larger than the diameter of the opening 20, and the suction pipe 40 is in communication with the interior of the buffer tube 50.

[0023] Organic gas flows into the buffer tube 50 from the opening 20. Since the cross-sectional area of ​​the buffer tube 50 is larger than that of the opening 20, the gas flow rate into the buffer tube 50 is reduced, which prolongs the residence time of the organic gas in the buffer tube 50, ensuring the suction effect of the organic gas. Moreover, the reduced flow rate of the organic gas can reduce the suction power, which is beneficial to saving energy.

[0024] Furthermore, one end of the buffer tube 50 is connected to the opening 20, the observation window 30 is opened at the other end of the buffer tube 50, and the diameter of the buffer tube 50 gradually increases from the opening 20 toward the observation window 30.

[0025] The buffer tube 50 adopts a gradually expanding design, and the airflow velocity of the buffer tube 50 gradually decreases, further extending the residence time of organic gas in the buffer tube 50.

[0026] Since a large amount of harmful organic gases are generated during the pre-emulsification process, an exhaust gas treatment device 70 is also included. The end of the exhaust pipe 40 away from the tank 10 is connected to the exhaust gas treatment device 70. The exhaust pipe 40 is used to guide the harmful gases to the exhaust gas treatment device 70. The organic gases flowing out of the tank 10 from the opening 20 are discharged through the exhaust pipe 40 and then sent to the exhaust gas treatment device 70 for treatment, so as to prevent the organic gases from flowing directly into the atmosphere and harming the environment.

[0027] Preferably, the extraction pipe 40 is also equipped with a valve 60. The valve 60 is used to open the extraction pipe 40 after the observation window 30 is opened, and to close the extraction pipe 40 after the observation window 30 is closed. Since the extraction pipe 40 connects the opening 20 and the outside, in order to ensure that the reaction environment of the tank 10 is sealed and stable during the pre-emulsification process, the valve 60 closes the extraction pipe 40 to keep the tank 10 in a sealed state. When it is necessary to observe the material inside the tank 10 through the observation window 30, the valve 60 opens the extraction pipe 40 to generate negative pressure inside the extraction pipe 40 and allow harmful gases to be discharged from its interior.

[0028] Specifically, the suction pipe 40 includes a pipe body 41 and a suction pump 42. The pipe body 41 is installed on the tank 10 and communicates with the opening 20. The suction pump 42 is communicated with the inside of the pipe body 41. The tank 10 is also provided with a detection device 80, which is used to detect whether the observation window 30 is open, so that the suction pump 42 is started after the observation window 30 is opened.

[0029] Since the observation window 30 is normally closed, and the inside of the tank 10 is observed intermittently through the opening 20, the vacuum pump 42 in this application needs to be started intermittently to avoid unnecessary energy consumption caused by maintaining a negative pressure state in the vacuum pipe 40. Therefore, this application also provides a detection device 80 on the tank 10 to detect whether the observation window 30 is open, so that the vacuum pump 42 only starts when the observation window 30 is open, and does not work when the observation window 30 is closed.

[0030] Specifically, the observation window 30 is hinged to the tank 10 on one side, and connected to the tank 10 on the opposite side via a detachable connection mechanism. The detection device 80 includes a proximity sensor disposed at the opening 20 of the tank 10 and located on the opposite side of the observation window 30.

[0031] The valve 60 is an electrically controlled valve, and the negative pressure generating device is a vacuum pump 42. The proximity sensor is connected to the controller along with the electrically controlled valve 60 and the vacuum pump 42. When the proximity sensor detects that the observation window 30 is open, it sends a signal to the vacuum pump 42 and the electrically controlled valve 60. The electrically controlled valve 60 opens the vacuum pipe 40, and the vacuum pump 42 starts and generates negative pressure in the vacuum pipe 40. When the proximity sensor detects that the observation window 30 is closed, it sends a signal to the vacuum pump 42 and the electrically controlled valve 60. The electrically controlled valve 60 cuts off the vacuum pipe 40, and the vacuum pump 42 stops.

[0032] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. A pre-emulsification tank, characterized in that, Includes a tank (10), the tank (10) having an opening (20) communicating with its interior, an openable and closable observation window (30) installed on the opening (20), and an exhaust pipe (40) connected to the opening (20) installed on the tank (10), the exhaust pipe (40) being used to exhaust air outward from the opening (20) after the observation window (30) is opened.

2. The pre-emulsification tank according to claim 1, characterized in that, A buffer tube (50) is installed on the tank (10), the diameter of the buffer tube (50) is larger than the diameter of the opening (20), and the suction pipe (40) is connected to the inside of the buffer tube (50).

3. The pre-emulsification tank according to claim 2, characterized in that, One end of the buffer tube (50) is connected to the opening (20), and the observation window (30) is opened at the other end of the buffer tube (50). The diameter of the buffer tube (50) gradually increases from the opening (20) toward the observation window (30).

4. The pre-emulsification tank according to claim 1, characterized in that, The suction pipe (40) is also provided with a valve (60), which is used to open the suction pipe (40) after the observation window (30) is opened, and to cut off the suction pipe (40) after the observation window (30) is closed.

5. The pre-emulsification tank according to claim 1, characterized in that, It also includes an exhaust gas treatment device (70), with one end of the exhaust pipe (40) away from the tank (10) connected to the exhaust gas treatment device (70).

6. The pre-emulsification tank according to claim 1, characterized in that, The suction pipe (40) includes a pipe body (41) and a suction pump (42). The pipe body (41) is installed on the tank (10) and communicates with the opening (20). The suction pump (42) is communicated with the inside of the pipe body (41). The tank (10) is also provided with a detection device (80). The detection device (80) is used to detect whether the observation window (30) is open, so that the suction pump (42) starts after the observation window (30) is opened.

7. The pre-emulsification tank according to claim 6, characterized in that, The observation window (30) is hinged to the tank (10) on one side, and connected to the tank (10) on the opposite side by a detachable connection mechanism. The detection device (80) includes a proximity sensor located at the opening (20) of the tank (10) and on the opposite side of the observation window (30).