Traceless winding drum device for silencer machining

Abstract

The utility model relates to the technical field of silencer processing, in particular to a traceless winding drum device for silencer processing, which comprises a base, a winding drum component, two cylinders, a mounting frame, a polishing roller, an air exhaust component, a connecting pipe, a plurality of connecting branch pipes, a plurality of adsorption bent pipes and a plurality of filter screens. After the metal plate is wound by the winding drum assembly, the two air cylinders drive the grinding roller to get close to the winding drum, the winding drum assembly drives the winding drum to rotate, the grinding roller grinds the winding drum, the air exhaust assembly generates suction force and adsorbs generated dust and chippings, and the dust and chippings pass through the interiors of an adsorption bent pipe, a plurality of connecting branch pipes and a connecting pipe and are conveyed into the air exhaust assembly; and dust and chippings are filtered through a filter screen, the situation that large particles block a pipeline and affect follow-up treatment is avoided, and the problems that in the silencer polishing process, a large amount of scrap iron and dust are generated, the machining environment is polluted, and harm is caused to the body health of workers are solved.

Description

Technical Field

[0001] This utility model relates to the field of muffler processing technology, and in particular to a non-marking rolling device for muffler processing. Background Technology

[0002] In the production process of silencers, metal sheets need to be rolled into a cylindrical shape for use as the main body of the silencer. Existing rolling equipment bends the metal sheets during processing to make them conform to the cylindrical shape. This results in marks on the surface of the metal sheets due to bending, which is not only unsightly but also prone to misalignment during feeding, leading to a decrease in the quality of the bending.

[0003] The prior art CN221362075U discloses a novel non-marking rolling device for muffler processing, including a mounting plate. Side plates are provided on both sides of the top of the mounting plate, and a connecting plate is provided on one side of each side plate. The sheet metal is fed through the cooperation of a fixed roller, a drive roller, and a rotating roller. The drive roller, driven by a first motor, can transport the sheet metal to complete the rolling process. During the rolling process, a third motor drives a threaded rod to rotate. The threaded rod drives a mounting block via a second moving block, which in turn drives a grinding rod to descend. The grinding rod descends to the surface of the sheet metal, where it grinds the surface of the sheet metal during rolling and smooths out any marks caused by bending, thereby improving the quality and aesthetics of the rolled sheet metal. Furthermore, the grinding rod can be adjusted in real time according to the thickness of the sheet metal, facilitating the grinding of sheets of different thicknesses and improving the overall performance of the equipment.

[0004] However, the above structure generates a large amount of iron filings and dust during the grinding process of the muffler, which pollutes the processing environment and harms the health of the workers. Utility Model Content

[0005] The purpose of this utility model is to provide a non-marking drum device for muffler processing, which solves the problem that a large amount of iron filings and dust are generated during the grinding process of mufflers, polluting the processing environment and posing a threat to the health of workers.

[0006] To achieve the above objectives, this utility model provides a non-marking rolling device for muffler processing, comprising a base, a rolling assembly, two cylinders, a mounting frame, a grinding roller, an air extraction assembly, a connecting pipe, multiple connecting branch pipes, multiple adsorption bends, and multiple filter screens. The rolling assembly is disposed within the base. The two cylinders are mounted opposite each other on the base, with the output ends of the two cylinders penetrating the base. The mounting frame is mounted on the output ends of the two cylinders. The grinding roller is fixedly connected to the mounting frame. The air extraction assembly and the connecting pipe are respectively mounted above the base and are interconnected. One end of each of the multiple connecting branch pipes is connected to the connecting pipe, and the other end of each of the multiple connecting branch pipes penetrates the base and is connected to each of the multiple adsorption bends. The multiple filter screens are disposed within the multiple adsorption bends.

[0007] The air extraction assembly includes a collection box, an air pump, and a protective cover. The collection box is connected to the connecting pipe, the air pump is installed inside the collection box, and the protective cover is installed on the outer wall of the air pump.

[0008] The drum assembly includes a drive roller, a driven roller, and two adjusting rollers. One end of the drive roller is connected to a drive source, and the other end of the drive roller is mounted on a rotating seat. The rotating seat is connected to a connecting assembly. The driven roller is mounted below the drive roller, and both ends of the driven roller are equipped with lifting cylinders. The two adjusting rollers are respectively mounted on both sides of the drive roller, and both ends of the two adjusting rollers are equipped with adjusting cylinders.

[0009] The connecting assembly includes a fixing plate, a mounting rod, a sliding rod, and a limiting member. The fixing plate is fixedly connected to the base. The mounting rod is installed above the fixing plate and has a limiting hole. The sliding rod is slidably disposed inside the mounting rod and has two insertion holes. The limiting member is disposed on the outer wall of the mounting rod.

[0010] The limiting component includes a mounting cylinder, a plug, a baffle, and a spring. The mounting cylinder is fixedly connected to the mounting rod and is located on the outer side wall of the mounting rod. The plug is slidably disposed inside the mounting cylinder. The baffle is fixedly connected to the plug and is located on the outer side wall of the plug. The spring is sleeved on the outer side wall of the plug.

[0011] This utility model discloses a non-marking rolling device for muffler processing. In use, a metal plate is placed inside the rolling assembly. The rolling assembly operates to roll the metal plate. After rolling, two cylinders operate, driving the grinding roller to move vertically downwards towards the rolling roller. The rolling assembly drives the rolling roller to rotate, and the grinding roller grinds the rolling roller. Simultaneously, the suction assembly operates, generating suction to adsorb the dust and debris generated during the grinding process. The dust and debris are transported to the suction assembly through the adsorption bend, multiple connecting branches, and the interior of the connecting pipe. Further, when the dust and debris pass through the filter screen, the filter screen filters the dust and debris, preventing larger particles from clogging the pipes and affecting subsequent processing. This solves the problem that a large amount of iron filings and dust are generated during the grinding of mufflers, polluting the processing environment and posing a health hazard to workers. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the overall structure of the first embodiment of this utility model.

[0015] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0016] Figure 4 This is a schematic diagram of the adsorption bend and filter screen of the first embodiment of this utility model.

[0017] Figure 5 This is a schematic diagram of the structure of the collection box, air pump and protective cover of the first embodiment of this utility model.

[0018] Figure 6 This is a schematic diagram of the structure of the mounting cylinder, plug, baffle, and spring according to the first embodiment of this utility model.

[0019] 101-Base, 102-Cylinder, 103-Mounting bracket, 104-Grinding roller, 105-Connecting pipe, 106-Connecting branch pipe, 107-Adsorption bend, 108-Filter screen, 109-Collection box, 110-Air pump, 111-Protective cover, 112-Drive roller, 113-Driven roller, 114-Adjusting roller, 115-Fixing plate, 116-Mounting rod, 117-Slide rod, 118-Mounting cylinder, 119-Plug, 120-Baffle plate, 121-Spring, 122-Drive source, 123-Lifting cylinder, 124-Adjusting cylinder, 125-Rotating seat. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] Example

[0022] Please see Figures 1-6 , Figure 1 This is a schematic diagram of the overall structure of the first embodiment of this utility model. Figure 2 This is a schematic diagram of the overall structure of the first embodiment of this utility model. Figure 3 yes Figure 2 Enlarged view of point A in the middle. Figure 4 This is a schematic diagram of the adsorption bend and filter screen of the first embodiment of this utility model. Figure 5 This is a schematic diagram of the structure of the collection box, air pump and protective cover of the first embodiment of this utility model. Figure 6 This is a schematic diagram of the structure of the mounting cylinder, plug, baffle, and spring according to the first embodiment of this utility model.

[0023] This utility model provides a non-marking rolling device for muffler processing, including a base 101, a rolling assembly, two cylinders 102, a mounting frame 103, a grinding roller 104, an air extraction assembly, a connecting pipe 105, multiple connecting branch pipes 106, multiple adsorption bends 107, and multiple filter screens 108. The air extraction assembly includes a collection box 109, an air pump 110, and a protective cover 111. The rolling assembly includes a drive roller 112, a driven roller 113, and two adjusting rollers 114. The connecting assembly includes a fixing plate 115, a mounting rod 116, a sliding rod 117, and a limiting component. The limiting component includes a mounting cylinder 118, a bolt 119, a baffle 120, and a spring 121. The above structure solves the problem that a large amount of iron filings and dust are generated during the grinding of mufflers, polluting the processing environment and posing a threat to the health of workers.

[0024] In a specific embodiment, the roller assembly is disposed within the base 101, two cylinders 102 are mounted opposite each other on the base 101, and the output ends of the two cylinders 102 penetrate the base 101. The mounting bracket 103 is mounted on the output ends of the two cylinders 102. The grinding roller 104 is fixedly connected to the mounting bracket 103. The suction assembly and the connecting pipe 105 are respectively mounted above the base 101, and the suction assembly and the connecting pipe 105 are interconnected. One end of each of the plurality of connecting branch pipes 106 is connected to the connecting pipe 105, and the other end of each of the plurality of connecting branch pipes 106 penetrates the base 101 and is connected to each of the plurality of adsorption bends 107. A plurality of filter screens 108 are respectively disposed within the plurality of adsorption bends 107. In use, the metal plate is placed... Within the aforementioned drum assembly, the drum assembly operates to wind the metal plate. After winding, the two cylinders 102 operate, driving the grinding roller 104 to move vertically downwards, close to the drum. The drum assembly drives the drum to rotate, and the grinding roller 104 grinds the drum. Simultaneously, the extraction assembly operates, generating suction to adsorb the dust and debris generated during the grinding process. The dust and debris are transported to the extraction assembly through the inside of the adsorption bend 107, multiple connecting branch pipes 106, and connecting pipe 105. Further, when the dust and debris pass through the filter screen 108, the filter screen 108 filters the dust and debris, preventing larger particles from clogging the pipes and affecting subsequent processing. This solves the problem that a large amount of iron filings and dust are generated during the grinding of the muffler, polluting the processing environment and posing a health hazard to workers.

[0025] The collection box 109 is connected to the connecting pipe 105. The vacuum pump 110 is installed inside the collection box 109. The protective cover 111 is installed on the outer wall of the vacuum pump 110. When the grinding roller 104 grinds the drum, the vacuum pump 110 operates and generates suction. Dust and debris are transported to the collection box 109 through the adsorption bend 107, multiple connecting branch pipes 106 and the interior of the connecting pipe 105, facilitating subsequent centralized cleaning. The protective cover 111 protects the vacuum pump 110 to prevent dust and debris from entering the vacuum pump 110 and affecting its normal operation.

[0026] The drive roller 112 has a drive source 122 connected to one end, and a rotating seat 125 mounted on the other end. The rotating seat 125 is connected to a connecting assembly. The driven roller 113 is mounted below the drive roller 112, and both ends of the driven roller 113 are equipped with lifting cylinders 123. Two adjusting rollers 114 are respectively mounted on both sides of the drive roller 112, and both ends of the two adjusting rollers 114 are equipped with adjusting cylinders 124. During winding, the lifting cylinders 123 drive the driven roller 113 to move closer to the drive roller 112. The drive roller 112 and the driven roller 113 cooperate with each other to clamp the metal plate. The adjusting cylinder 124 drives the two adjusting rollers 114 to move along an oblique line. By adjusting the distance between them and the drive roller 112, the bending radius of the metal plate is changed. The drive source 122 operates, driving the drive roller 112 to rotate, and cooperates with the driven roller 113 and the adjusting rollers 114 to roll the metal plate into a roll, realizing the rolling of different diameters. After the roll is completed, the user can take out the roll by adjusting the connecting assembly.

[0027] The fixing plate 115 is fixedly connected to the base 101. The mounting rod 116 is installed above the fixing plate 115 and has a limiting hole. The sliding rod 117 is slidably disposed within the mounting rod 116 and has an insertion hole. The limiting member is disposed on the outer side wall of the mounting rod 116. After the drum is completed, the lifting cylinder 123 drives the driven roller 113 away from the driving roller 112, moving the drum toward the fixing plate 115. When the drum is in the position of the base 101, the limiting member is positioned above the base 115. When the mounting rod 116 and the sliding rod 117 are in position, the adjusting cylinder 124 drives the two adjusting rollers 114 to contact the driving roller 112, supporting the driving roller 112, pulling the limiting member, and sliding the sliding rod 117 so that the sliding rod 117 disengages from the rotating seat 125 and enters the mounting rod 116. At this time, the user can take out the drum. Furthermore, the limiting member can also limit the sliding rod 117 to prevent the sliding rod 117 from displacing and affecting the support of the driving roller 112.

[0028] The mounting cylinder 118 is fixedly connected to the mounting rod 116 and located on the outer side wall of the mounting rod 116. The plug 119 is slidably disposed inside the mounting cylinder 118. The baffle 120 is fixedly connected to the plug 119 and located on the outer side wall of the plug 119. The spring 121 is sleeved on the outer side wall of the plug 119. When the plug 119 is pulled, the spring 121 contracts. After the plug 119 disengages from the limiting hole and the insertion hole, the slide rod 117 can slide along the mounting rod 116. When the slide rod 117 is fixed, the plug 119 is released. The spring 121 pushes the baffle 120, thereby pushing the plug 119 to re-insert into the limiting hole and the insertion hole, thus fixing the slide rod 117.

[0029] When using the non-marking rolling device for muffler processing according to this utility model, a metal plate is placed between the drive roller 112 and the driven roller 113. The lifting cylinder 123 operates, clamping the metal plate through the driven roller 113 and the drive roller 112. The adjusting cylinder 124 drives the two adjusting rollers 114 to adjust the metal plate. The drive source 122 operates, driving the drive roller 112 to rotate, cooperating with the driven roller 113 and the two adjusting rollers 114 to roll the metal plate. After rolling, the two cylinders 102 operate, causing the grinding roller 104 to contact the rolling drum. The drive roller 112 rotates, and the grinding roller 104... The grinding roller 104 polishes and removes scratches from the drum. At the same time, the vacuum pump 110 operates, generating suction. Dust and debris are transported to the collection box 109 through the adsorption bend 107, multiple connecting branch pipes 106, and connecting pipe 105 for easy subsequent centralized cleaning. After processing, the driven roller 113 resets, and the two adjusting rollers 114 support the drive roller 112, pulling the plug 119 to slide the slide bar 117 into the mounting rod 116. At this point, the user can remove the drum. This solves the problem of generating a large amount of iron filings and dust during the grinding of the muffler, polluting the processing environment and posing a health hazard to workers.

[0030] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments and equivalent variations made in accordance with the claims of this application are still within the scope of this application.

Claims

1. A non-marking drum device for processing mufflers, characterized in that, The device includes a base, a roll assembly, two cylinders, a mounting frame, a grinding roller, a suction assembly, a connecting pipe, multiple connecting branch pipes, multiple adsorption bends, and multiple filter screens. The roll assembly is disposed within the base. The two cylinders are mounted opposite each other on the base, with their output ends penetrating the base. The mounting frame is mounted on the output ends of the two cylinders. The grinding roller is fixedly connected to the mounting frame. The suction assembly and the connecting pipe are respectively mounted above the base and are interconnected. One end of each of the multiple connecting branch pipes is connected to the connecting pipe, and the other end of each of the multiple connecting branch pipes penetrates the base and is connected to each of the multiple adsorption bends. The multiple filter screens are disposed within the multiple adsorption bends.

2. The non-marking drum device for muffler processing as described in claim 1, characterized in that, The air extraction assembly includes a collection box, an air pump, and a protective cover. The collection box is connected to the connecting pipe, the air pump is installed inside the collection box, and the protective cover is installed on the outer wall of the air pump.

3. The non-marking drum device for muffler processing as described in claim 1, characterized in that, The drum assembly includes a drive roller, a driven roller, and two adjusting rollers. One end of the drive roller is connected to a drive source, and the other end of the drive roller is mounted on a rotating seat. The rotating seat is connected to a connecting assembly. The driven roller is mounted below the drive roller, and both ends of the driven roller are equipped with lifting cylinders. The two adjusting rollers are respectively mounted on both sides of the drive roller, and both ends of the two adjusting rollers are equipped with adjusting cylinders.

4. The non-marking drum device for muffler processing as described in claim 3, characterized in that, The connecting assembly includes a fixing plate, a mounting rod, a sliding rod, and a limiting member. The fixing plate is fixedly connected to the base. The mounting rod is installed above the fixing plate and has a limiting hole. The sliding rod is slidably disposed inside the mounting rod and has two insertion holes. The limiting member is disposed on the outer wall of the mounting rod.

5. The non-marking drum device for muffler processing as described in claim 4, characterized in that, The limiting component includes a mounting cylinder, a plug, a baffle, and a spring. The mounting cylinder is fixedly connected to the mounting rod and is located on the outer side wall of the mounting rod. The plug is slidably disposed inside the mounting cylinder. The baffle is fixedly connected to the plug and is located on the outer side wall of the plug. The spring is sleeved on the outer side wall of the plug.

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