Automatic waste removing tool for automobile interior trim heel line
By designing an automated waste removal fixture for automotive interior parts production lines, utilizing a vibrating and motor-driven feeding belt and waste-dispelling rope, combined with an ion fan and electric push rod, the fixture achieves automated removal and collection of residual materials from holes. This solves the problems of low removal efficiency and poor collection in existing technologies, thereby improving production efficiency and waste treatment results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN SANXIAN AUTO PARTS CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-05
AI Technical Summary
In the current production process of automotive interior clip buffer pads, the efficiency of removing residual material from holes is low, manual operation is required and defects are easily generated, and the waste collection efficiency is poor.
Design an automated waste removal tool for automotive interior trim production lines. This tool utilizes vibration to remove waste, combining a motor-driven feeding belt and a waste-removing rope with an ion fan and an electric push rod to achieve automated waste collection.
Reduce manual operation time, improve production efficiency, ensure smooth waste collection, reduce defect rate, and improve production efficiency and waste collection efficiency.
Smart Images

Figure CN224196917U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive interior processing technology, and in particular to an automatic waste removal tooling for automotive interior trim production lines. Background Technology
[0002] In the production process of clip-on buffer pads used in automotive interiors, excess waste material is generated from the holes. In order to better remove the waste material from the pads and prevent it from remaining on the product, thereby improving production efficiency and reducing the defect rate, it is necessary to design an automatic waste removal tooling for automotive interior production lines.
[0003] When using an automatic waste removal tool for automotive interior trim production lines, the existing technology typically involves placing semi-finished products into a waste mixer. The semi-finished products are then rotated by the centrifugal force generated by the mixer's rotation, thus automatically removing the waste. This method requires manual placement of the semi-finished products, waiting for them to rotate and be removed, which is extremely time-consuming and labor-intensive. It is also prone to defects such as breakage and damage at connection points. Furthermore, the waste collection structure is relatively simple, which may result in the waste collection efficiency not meeting expectations. Utility Model Content
[0004] The purpose of this invention is to provide an automatic waste removal tooling for automotive interior trim production lines. This device removes waste by shaking, reducing manual labor hours and improving production efficiency. The waste removed by shaking is also easy to collect through the discharge port and waste collection box.
[0005] To achieve the above objectives, an automatic waste removal tooling for automotive interior trim production lines is provided, comprising a machine body. Two first fixing frames are symmetrically fixedly arranged on the upper end of the machine body. A second fixing frame is fixedly arranged on one side of the upper end of the first fixing frames. A fixing plate is fixedly arranged on one side of the second fixing frame. Multiple mounting frames are symmetrically fixedly arranged on one side of the second fixing frame. An upper baffle is fixedly arranged at the lower end of the mounting frame.
[0006] According to the aforementioned automatic waste removal fixture for automotive interior trim production line, a motor is fixedly mounted on one side of the fixed plate, a rotating shaft is fixedly mounted on one side of the motor, a roller is fixedly mounted on one side of the rotating shaft, and a feeding belt is fixedly mounted on the side wall of the roller.
[0007] According to the aforementioned automatic waste removal tooling for automotive interior trim, a second waste-removing shaft is installed inside the machine body, a first waste-removing shaft is fixedly installed on one side of the second waste-removing shaft, a third waste-removing shaft is fixedly installed on one side of the first waste-removing shaft, a waste-removing rope is fixedly installed on the side wall of the third waste-removing shaft, and the waste-removing rope is fixedly installed at the lower end of the upper baffle.
[0008] According to the aforementioned automatic waste removal tooling for automotive interior trim production line, a feed inlet is fixedly and connected to one side of the upper end of the machine body, and a discharge outlet is fixedly and connected to the other side of the upper end of the machine body. The feed inlet is fixedly located at the lower end of the feeding belt.
[0009] According to the aforementioned automatic waste removal fixture for automotive interior trim production line, a waste removal area is fixedly provided between the waste removal rope and the upper baffle. Two side plates are fixedly provided at the lower end of the waste removal rope, an ion fan is fixedly provided at the lower end of the side plates, and a waste collection box is fixedly provided at the lower end of the ion fan.
[0010] According to the aforementioned automatic waste removal tooling for automotive interior trim production line, a support plate is fixedly installed between the side panels, and a discharge port is fixedly and connected to one side of the support plate. The discharge port is fixedly installed at the upper end of the waste collection box.
[0011] According to the aforementioned automatic waste removal tooling for automotive interior trim lines, a plurality of first electric push rods are symmetrically fixed on both sides inside the tray, and a first push plate is fixedly installed on one side of each first electric push rod.
[0012] According to the aforementioned automatic waste removal tooling for automotive interior trim lines, a plurality of second electric push rods are symmetrically fixedly arranged on one side of the inside of the pallet, and a second push plate is fixedly arranged on one side of each of the second electric push rods.
[0013] Beneficial effects:
[0014] 1. Two first fixed frames are symmetrically fixed at the upper end of the machine body. A second fixed frame is fixedly fixed at the upper end of one side of the first fixed frame. A fixed plate is fixedly fixed at one side of the second fixed frame. A motor is fixedly fixed at one side of the fixed plate. A rotating shaft is fixedly fixed at one side of the motor. A winding roller is fixedly fixed at one side of the rotating shaft. A feeding belt is installed on the side wall of the winding roller. An upper baffle is set at the upper end of the first fixed frame. The upper baffle is fixedly installed at the upper end of the first fixed frame by multiple mounting brackets. A waste shaking rope is set inside the machine body. The waste shaking rope is installed on the side wall of the waste shaking shaft three. A waste shaking shaft two is fixedly fixed at one side of the waste shaking shaft three. A waste shaking shaft one is fixedly fixed at one side of the waste shaking shaft two. A discharge port is fixedly set at one side of the waste shaking rope. This device removes waste by shaking, reducing manual labor time and improving production efficiency.
[0015] 2. A support plate is symmetrically installed at the lower end of the waste shaking rope. An ion fan is installed at the lower end of the support plate. A waste collection box is fixedly installed at the lower end of the ion fan. Two side plates are symmetrically fixedly installed on both sides of the outer end of the support plate. Multiple first electric push rods are symmetrically fixedly installed on both sides of the inner side of the support plate. A first push plate is fixedly installed on one side of the first electric push rod. Multiple second electric push rods are symmetrically fixedly installed on the left side of the inner side of the support plate. A second push plate is fixedly installed on one side of the second electric push rod. A discharge port is installed on one side of the second push plate. The discharge port is fixedly installed at the upper end of the waste collection box, so that the waste removed by shaking can be easily collected through the discharge port and the waste collection box.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 A perspective view of an automatic waste removal tooling for automotive interior trim assembly line proposed in this utility model;
[0019] Figure 2 The right side view shows an automatic waste removal tooling for automotive interior trim assembly lines proposed in this utility model.
[0020] Figure 3 This is a schematic diagram of the pallet of an automatic waste removal tooling for automotive interior trim production lines proposed in this utility model.
[0021] Figure 4 The present utility model proposes Figure 3 Enlarged view of point A in the middle.
[0022] Legend:
[0023] 1. Machine body; 2. First fixed frame; 3. Second fixed frame; 4. Fixed plate; 5. Motor; 6. Upper baffle; 7. Mounting frame; 8. Waste shaking rope; 9. Discharge port; 10. Waste shaking shaft one; 11. Waste shaking shaft two; 12. Roller; 13. Feeding belt; 14. Rotating shaft; 15. Ionizing fan; 16. Waste collection box; 17. Side plate; 18. Waste shaking area; 19. Waste shaking shaft three; 20. Support plate; 21. Discharge port; 22. First electric push rod; 23. First push plate; 24. Second push plate; 25. Second electric push rod; 26. Feed port. Detailed Implementation
[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0025] Reference Figure 1-4 This utility model provides an automatic waste removal tooling for automotive interior trim production lines, comprising a body 1. Two first fixing frames 2 are symmetrically fixedly arranged on the upper end of the body 1. A second fixing frame 3 is fixedly arranged on one side of the upper end of the first fixing frame 2. A fixing plate 4 is fixedly arranged on one side of the second fixing frame 3. Multiple mounting frames 7 are symmetrically fixedly arranged on one side of the second fixing frame 3. An upper baffle 6 is fixedly arranged at the lower end of the mounting frame 7.
[0026] Specifically: the body 1 is the supporting structure of the entire tooling, usually made of metal material, with high strength and stability. The first fixing frame 2 is used to fix the second fixing frame 3. The second fixing frame 3 is used to install the fixing plate 4. The fixing plate 4 is used to fix the motor 5. The mounting bracket 7 installs the upper baffle 6 on the upper end of the waste shaking area 18 by fastening screws.
[0027] A motor 5 is fixedly installed on one side of the fixed plate 4, a rotating shaft 14 is fixedly installed on one side of the motor 5, a roller 12 is fixedly installed on one side of the rotating shaft 14, and a feeding belt 13 is fixedly installed on the side wall of the roller 12.
[0028] Specifically: Motor 5 uses the force of the magnetic field to drive the rotating shaft 14 to rotate. At this time, the rotating shaft 14 drives the roller 12 to rotate, which facilitates the feeding belt 13 to transport the semi-finished product.
[0029] Inside the body 1, a second waste-shaking shaft 11 is installed. A first waste-shaking shaft 10 is fixedly installed on one side of the second waste-shaking shaft 11. A third waste-shaking shaft 19 is fixedly installed on one side of the first waste-shaking shaft 10. A waste-shaking rope 8 is fixedly installed on the side wall of the third waste-shaking shaft 19. The waste-shaking rope 8 is fixedly installed at the lower end of the upper baffle 6.
[0030] Specifically: Shaking shaft 10, shaking shaft 21, and shaking shaft 319 start to rotate and drive the shaking rope 8 to start transmitting and shaking.
[0031] A feed inlet 26 is fixed and connected to one side of the upper end of the machine body 1, and a discharge outlet 9 is fixed and connected to the other side of the upper end of the machine body 1. The feed inlet 26 is fixedly located at the lower end of the feeding belt 13.
[0032] Specifically: the main function of the feed port 26 is to provide an accurate entry point for the semi-finished product and guide it smoothly into the conveying mechanism of the tooling. The discharge port 9 is used to discharge the finished automotive interior parts and collect waste materials.
[0033] A waste shaking area 18 is fixedly set between the waste shaking rope 8 and the upper baffle 6. Two side plates 17 are fixedly set at the lower end of the waste shaking rope 8. An ion fan 15 is fixedly set at the lower end of the side plates 17. A waste collection box 16 is fixedly set at the lower end of the ion fan 15.
[0034] Specifically: the upper baffle 6 can prevent the product from shaking out of the equipment, the ion fan 15 prevents the product from being attracted by static electricity and blocking the discharge port 9, and the waste collection box 16 can conveniently handle the collected waste.
[0035] A support plate 20 is fixedly installed between the side plates 17. A discharge port 21 is fixedly installed on one side of the support plate 20 and communicates with it. The discharge port 21 is fixedly installed at the upper end of the waste collection box 16.
[0036] Specifically: the tray 20 is used to organize waste materials, making it easier for the waste materials to fall into the waste collection box 16.
[0037] Multiple first electric push rods 22 are symmetrically fixed on both sides inside the tray 20, and a first push plate 23 is fixedly installed on one side of each first electric push rod 22.
[0038] Specifically: the first electric push rod 22 pushes the first push plate 23 to sort the waste material.
[0039] Multiple second electric push rods 25 are symmetrically fixed on one side of the inside of the tray 20, and a second push plate 24 is fixed on one side of the second electric push rods 25.
[0040] Specifically: the second electric push rod 25 pushes the second push plate 24 to move, and the second push plate 24 pushes the waste into the feed port 21, so that the waste can fall more accurately into the waste collection box 16.
[0041] Working principle: First, turn on the power of the waste shaking machine. Waste shaking shaft 10, waste shaking shaft 21, and waste shaking shaft 39 begin to rotate, driving the waste shaking rope 8 to start conveying and shaking. When the feeding belt 13 starts to convey the semi-finished product into the feed inlet 26, the product will begin to be conveyed and shaken to remove waste in the waste shaking area 18. At this time, the upper baffle 6 can prevent the product from shaking out of the equipment. The waste shaking rope 8 conveys and shakes the product from the feed inlet 26 to the discharge outlet 9. At this time, the waste removal of the product is completed. After collection, it can enter the next process. The ion fan 15 prevents the product from being produced. Due to electrostatic adsorption, the waste material is blocked at the discharge port 9. The waste collection box 16 can easily handle the collected waste material. In order to make the waste material collection more accurate, when the waste material falls on the upper end of the tray 20, the first electric push rod 22 is activated. The first electric push rod 22 pushes the first push plate 23 to sort the waste material. Then the second electric push rod 25 is activated. The second electric push rod 25 pushes the second push plate 24 to move, so that the second push plate 24 pushes the waste material to the discharge port 21, so that the waste material can fall more accurately into the waste collection box 16.
[0042] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. An automatic waste removal tooling for automotive interior trim production lines, comprising a machine body (1), characterized in that: The upper end of the body (1) is symmetrically fixed with two first fixing frames (2), and a second fixing frame (3) is fixedly fixed on one side of the upper end of the first fixing frame (2). A fixing plate (4) is fixedly fixed on one side of the second fixing frame (3). Multiple mounting frames (7) are symmetrically fixed on one side of the second fixing frame (3). An upper baffle (6) is fixedly fixed at the lower end of the mounting frame (7).
2. The automatic waste removal tooling for automotive interior trim assembly line according to claim 1, characterized in that, A motor (5) is fixedly installed on one side of the fixed plate (4), a rotating shaft (14) is fixedly installed on one side of the motor (5), a roller (12) is fixedly installed on one side of the rotating shaft (14), and a feeding belt (13) is fixedly installed on the side wall of the roller (12).
3. The automatic waste removal tooling for automotive interior trim assembly line according to claim 1, characterized in that, The machine body (1) is equipped with a second waste-shaking shaft (11), a first waste-shaking shaft (10) is fixedly installed on one side of the second waste-shaking shaft (11), a third waste-shaking shaft (19) is fixedly installed on one side of the first waste-shaking shaft (10), a waste-shaking rope (8) is fixedly installed on the side wall of the third waste-shaking shaft (19), and the waste-shaking rope (8) is fixedly installed at the lower end of the upper baffle (6).
4. The automatic waste removal tooling for automotive interior trim assembly line according to claim 1, characterized in that, The upper side of the machine body (1) is fixed and connected to a feed inlet (26), and the other side of the upper side of the machine body (1) is fixed and connected to a discharge outlet (9). The feed inlet (26) is fixedly located at the lower end of the feeding belt (13).
5. The automatic waste removal tooling for automotive interior trim assembly line according to claim 3, characterized in that, A waste-shaking area (18) is fixedly provided between the waste-shaking rope (8) and the upper baffle (6). Two side plates (17) are symmetrically fixedly provided at the lower end of the waste-shaking rope (8). An ion fan (15) is fixedly provided at the lower end of the side plate (17). A waste collection box (16) is fixedly provided at the lower end of the ion fan (15).
6. The automatic waste removal tooling for automotive interior trim assembly line according to claim 5, characterized in that, A support plate (20) is fixedly arranged between the side plates (17). A discharge port (21) is fixedly and connected to one side of the support plate (20). The discharge port (21) is fixedly arranged at the upper end of the waste collection box (16).
7. The automatic waste removal tooling for automotive interior trim assembly line according to claim 6, characterized in that, Multiple first electric push rods (22) are symmetrically fixed on both sides inside the tray (20), and a first push plate (23) is fixed on one side of each first electric push rod (22).
8. The automatic waste removal tooling for automotive interior trim assembly line according to claim 6, characterized in that, Multiple second electric push rods (25) are symmetrically fixed on one side of the inside of the tray (20), and a second push plate (24) is fixed on one side of the second electric push rod (25).