Full-suspension disc brake axle device
By designing a fully suspended disc brake axle device, which combines components such as half-shafts, locking washers, disc brake assemblies, and axle housing welding assemblies, the problem of the lack of fully suspended disc brake axles in the market has been solved, achieving the effects of simple half-shaft stress, good braking performance, high heat dissipation, and low cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU JINPENG GRP CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-05
AI Technical Summary
There is a lack of axle devices on the market that simultaneously possess a fully suspended structure and disc brake performance.
Design a fully suspended disc brake axle device, including a combination structure of half shaft, locking washer, disc brake disc assembly, axle housing welding assembly and transmission differential housing. The various parts are fixedly connected by connecting parts such as hexagonal head bolts and spring washers, so that the half shaft only bears the torque and the disc brake disc assembly is responsible for braking.
It achieves simple force distribution on the lower half-shaft of the fully suspended structure, improves braking performance and heat dissipation, is suitable for light-load high-speed vehicles, and has a simple structure and low cost.
Smart Images

Figure CN224197537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of braking technology, specifically to a fully suspended disc brake bridge device. Background Technology
[0002] Currently, the axles on the market include several structures such as fully suspended drum brakes, semi-suspended drum brakes, and semi-suspended disc brakes. Compared to semi-suspended structures, the advantage of a fully suspended structure is that the half-shaft only bears torque, while the bending moment is borne by the axle housing. Disc brakes, compared to drum brakes, have the advantages of better braking performance, better heat dissipation, simpler and more convenient maintenance, and are suitable for high-speed vehicles. However, there is a lack of axles on the market that possess both of these structures.
[0003] Therefore, a fully suspended disc brake bridge device is proposed. Summary of the Invention
[0004] The purpose of this invention is to provide a fully suspended disc brake axle device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A fully suspended disc brake axle assembly includes a half shaft, a retaining washer, a disc brake disc assembly, an axle housing welded assembly, and a transmission differential housing, wherein the axle housing welded assembly and the transmission differential housing are fixedly connected.
[0007] The disc brake assembly is fixedly connected to the axle housing welding assembly;
[0008] The bridge housing welding assembly is fixedly connected to the retaining washer;
[0009] The half-shaft is fixedly connected to the disc brake assembly.
[0010] Furthermore, the transmission differential housing and the axle housing are welded together by hexagonal head bolts and spring washers.
[0011] Furthermore, the disc brake assembly is fixedly connected to the axle housing welded assembly via a deep groove ball bearing.
[0012] Furthermore, the disc brake assembly is fixedly connected to the spring retaining ring.
[0013] Furthermore, the bridge housing welding assembly is fixedly connected to the retaining washer and the round nut.
[0014] Furthermore, the half-shaft is fixedly connected to the disc brake assembly via hexagonal head bolts and spring washers.
[0015] Furthermore, the axle housing welding assembly is provided with a leaf spring seat, which is fixedly connected to the vehicle leaf spring.
[0016] Furthermore, the disc brake assembly is fixedly connected to the vehicle wheels.
[0017] Furthermore, the transmission differential housing is connected to the vehicle's power motor.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. This axle has a fully suspended structure, with the half-shaft only bearing torque, making the stress distribution simple and better suited to complex working conditions;
[0020] 2. This axle is equipped with disc brakes, which have good braking performance, good heat dissipation, and are easy to maintain;
[0021] 3. This axle structure is suitable for lightly loaded, high-speed vehicles;
[0022] 4. This axle structure has fewer components, a simpler structure, and lower cost. Attached Figure Description
[0023] Figure 1 This is an exploded view of the fully suspended disc brake axle of this utility model;
[0024] Figure 2 This is an assembly drawing of the fully suspended disc brake axle of this utility model.
[0025] Reference numerals in the attached diagram: 1. Hex head bolt; 2. Spring washer; 3. Half shaft; 4. Round nut; 5. Locking washer; 6. Elastic retaining ring for bore; 7. Deep groove ball bearing; 8. Disc brake assembly; 9. Axle housing welded assembly; 10. Transmission differential housing. Detailed Implementation
[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0027] Example 1:
[0028] Please see Figure 1-2 This utility model provides a technical solution:
[0029] A fully suspended disc brake axle device realizes the structure of transmission, load bearing and braking. It realizes the transmission of torque from the whole vehicle power system to the wheel side through the half shaft 3, thereby driving the whole vehicle to move.
[0030] The transmission differential housing 10 is fixed to the axle housing welded assembly 9 by hexagonal head bolts 1 and spring washers 2. The disc brake assembly 8 is fixed to the axle housing welded assembly 9 by deep groove ball bearings 7 and is fixed to the disc brake assembly 8 by a hole spring retainer 6. Then, it is fixed to the axle housing welded assembly 9 by a retaining washer 5 and then fixed to the axle housing welded assembly 9 by a round nut 4.
[0031] The half-shaft 3 is fixedly connected to the disc brake assembly 8 via hexagonal head bolts 1 and spring washers 2. The leaf spring seat on the axle housing welding assembly 9 is fixedly connected to the leaf spring of the whole vehicle. The disc brake assembly 8 is fixedly connected to the wheel of the whole vehicle. The transmission differential housing 10 is connected to the power motor of the whole vehicle, thereby realizing the rotation of the motor, the torque is transmitted to the transmission differential housing 10, then to the half-shaft 3, and then to the transmission system of the disc brake assembly 8, thereby driving the whole vehicle to move or brake.
[0032] Working principle:
[0033] The transmission differential housing 10 is connected to the axle housing welding assembly 9, the half shaft 3 is connected to the differential gearbox housing 10, and the disc brake assembly 8 is fixedly connected to the half shaft 3. When the motor rotates and drives the differential gearbox housing 10 to rotate, the disc brake assembly 8 drives the wheels to make the whole vehicle move or brake.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully suspended disc brake axle assembly, comprising a half-shaft (3), a retaining washer (5), a disc brake assembly (8), an axle housing welded assembly (9), and a transmission differential housing (10), characterized in that: The axle housing welding assembly (9) and the transmission differential housing (10) are fixedly connected; The disc brake assembly (8) is fixedly connected to the axle housing welding assembly (9); The bridge housing welding assembly (9) is fixedly connected to the retaining washer (5); The half shaft (3) is fixedly connected to the disc brake assembly (8).
2. The fully suspended disc brake axle device according to claim 1, characterized in that: The gearbox housing (10) and the axle housing welding assembly (9) are fixedly connected by hexagonal head bolts (1) and spring washers (2).
3. The fully suspended disc brake axle device according to claim 1, characterized in that: The disc brake assembly (8) is fixedly connected to the axle housing welded assembly (9) via a deep groove ball bearing (7).
4. The fully suspended disc brake axle device according to claim 3, characterized in that: The disc brake assembly (8) is fixedly connected to the spring retainer (6).
5. The fully suspended disc brake axle device according to claim 4, characterized in that: The bridge housing welding assembly (9) is fixedly connected to the retaining washer (5) and the round nut (4).
6. The fully suspended disc brake axle device according to claim 2, characterized in that: The half shaft (3) is fixedly connected to the disc brake assembly (8) by a hexagonal head bolt (1) and a spring washer (2).
7. The fully suspended disc brake axle device according to claim 1, characterized in that: The axle housing welding assembly (9) is provided with a leaf spring seat, which is fixedly connected to the leaf spring of the whole vehicle.
8. The fully suspended disc brake axle device according to claim 1, characterized in that: The disc brake assembly (8) is fixedly connected to the vehicle wheels.
9. The fully suspended disc brake axle device according to claim 1, characterized in that: The gearbox (10) is connected to the vehicle's power motor.