Automatic iron wire bundling device

Abstract

The utility model relates to the field of iron wire bundling devices, in particular to an automatic iron wire bundling device which comprises a panel, an inclined strut is arranged at one end of the panel, a connecting rod is fixedly connected to the other end of the panel, a vertical plate is fixedly connected to one end of the connecting rod, a moving mechanism is arranged on the surface of the vertical plate, and a fixing plate is arranged in the moving mechanism. An iron wire coil is arranged at the tail end of the fixed plate, a supporting plate is arranged at the upper end of the movable plate, a guide plate, a straightener, a wire feeder and a cutting mechanism are sequentially arranged at the upper end of the supporting plate from left to right, a wire protection plate is arranged on the surface of the cutting mechanism, a fourth air cylinder is arranged on the surface of the movable plate, and a lifting plate is arranged at the power output end of the fourth air cylinder. A rotary bundling mechanism is arranged at the upper end of the lifting plate; according to the utility model, through the highly integrated design and the cooperative work among the functional modules, the whole-course automatic treatment is realized, the labor intensity of manual bundling is reduced, and the time cost is greatly saved.

Description

Technical Field

[0001] This utility model relates to the field of wire bundling devices, and in particular to an automatic wire bundling device. Background Technology

[0002] Wire binding tightly binds items together, preventing them from shifting or scattering during transportation or storage, thus ensuring their safety and integrity. At the same time, wire binding can also organize and categorize items, making them look neater and more orderly. This simple and effective binding method has wide applications in various fields.

[0003] However, in the traditional manual wire bundling method, the operator needs to manually wind, straighten, cut and bundle the wire. This method is not only inefficient, but the bundling quality is also greatly affected by human factors and it is difficult to ensure consistency. In addition, long-term manual operation can easily make the operator feel tired, increasing labor intensity and safety hazards.

[0004] Therefore, in view of the inefficiency, inconsistent quality, and operator fatigue caused by the traditional manual wire bundling method which requires manual winding, straightening, cutting, and bundling, an automatic wire bundling device can be designed. Through highly integrated design and precise collaborative work between various functional modules, the entire process of wire bundling, from winding, straightening, and transmission to cutting and rotating bundling, is successfully automated, effectively reducing the labor intensity of manual bundling and significantly saving time costs. Summary of the Invention

[0005] To overcome the problems of low efficiency, inconsistent quality, and operator fatigue caused by the traditional manual wire bundling method, which requires manual winding, straightening, cutting, and bundling.

[0006] The technical solution of this utility model is as follows: an automatic wire bundling device, including a panel, a diagonal brace at one end of the panel, a connecting rod fixedly connected to the other end of the panel, a vertical plate fixedly connected to one end of the connecting rod, a moving mechanism on the surface of the vertical plate, a fixed plate inside the moving mechanism, a wire roll at the end of the fixed plate, a support plate at the upper end of the moving plate, a guide plate, a straightener, a wire feeder and a cutting mechanism arranged sequentially from left to right at the upper end of the support plate, a wire protection plate on the surface of the cutting mechanism, a No. 4 cylinder on the surface of the moving plate, a lifting plate at the power output end of the No. 4 cylinder, and a rotating bundling mechanism at the upper end of the lifting plate, the rotating bundling mechanism being composed of a clamping module, a rotating module and a transmission module.

[0007] Preferably, the cutting mechanism includes a support plate, the upper end of which is fixedly connected to the support plate, one end of which is provided with a No. 1 cylinder, and the other end of which is provided with a protrusion. A cutting cavity is formed inside the protrusion, and the power output end of the No. 1 cylinder is provided with a wire cutter, which is located inside the cutting cavity.

[0008] Preferably, the clamping module includes a second cylinder, the power output end of the second cylinder is provided with a left and right opening gripper, each gripper head is provided with a clamp wire hole, and a clamping clamp for fixing iron wire is provided in the clamp wire hole.

[0009] Preferably, the rotating module includes a rotating fixed block, a servo motor and the rotating fixed block are provided at the upper end of the lifting plate, the rotating fixed block has a built-in air guide rotating shaft, the air guide rotating shaft extends downward to the lower end of the lifting plate, a turntable is provided at the upper end of the air guide rotating shaft, and a second cylinder is provided at the upper end of the turntable.

[0010] Preferably, the transmission module includes a drive wheel, the output shaft of the servo motor is fixedly connected to the drive wheel, the outer wall of the air guide rotating shaft is fixedly connected to the driven wheel, and the drive wheel and the driven wheel rotate together and are connected to a synchronous belt.

[0011] Preferably, the moving mechanism includes a third cylinder, which is located between the vertical plate and the panel. A connecting plate is provided at the power output end of the third cylinder. A moving plate is fixedly connected to one end of the connecting plate. A slider is provided at one end of the moving plate. A slide rail adapted to the slider is provided at one end of the vertical plate. The slider and the slide rail are slidably connected.

[0012] Preferably, a sensor plate is provided on the outer wall of the air guide rotary shaft, and a proximity switch adapted to the sensor plate is provided at the lower end of the lifting plate.

[0013] The beneficial effects of this utility model are as follows: Compared with the traditional manual bundling method, this solution significantly improves work efficiency and bundling quality. Through highly integrated design and precise collaborative work between various functional modules, the entire process of wire bundling, from winding, straightening, and transmission to cutting and rotating bundling, has been successfully automated. This improvement not only enhances the accuracy of bundling operations but also effectively reduces the labor intensity of manual bundling and saves a significant amount of time. Attached Figure Description

[0014] Figure 1 The diagram shown is a first three-dimensional structural schematic of the automatic wire bundling device of this utility model.

[0015] Figure 2 The diagram shown is a second three-dimensional structural schematic of the automatic wire bundling device of this utility model.

[0016] Figure 3 The diagram shown is a three-dimensional structural schematic of the cutting mechanism of the automatic wire bundling device of this utility model.

[0017] Figure 4 The diagram shown is a first three-dimensional structural schematic of the rotating binding mechanism of the automatic wire bundling device of this utility model.

[0018] Figure 5 The diagram shown is a second three-dimensional structural schematic of the rotating binding mechanism of the automatic wire bundling device of this utility model.

[0019] Explanation of reference numerals in the attached diagram: 1. Panel; 2. Diagonal brace; 3. Connecting rod; 4. Vertical plate; 5. Fixing plate; 6. Wire coil; 7. Support plate; 8. Guide plate; 9. Straightener; 10. Wire feeder; 11. Wire protection plate; 12. Cylinder No. 4; 13. Lifting plate; 14. Support plate; 15. Cylinder No. 1; 16. Protrusion; 17. Cutting chamber; 18. Cutter; 19. Cylinder No. 2; 20. Gripper; 21. Clip wire hole; 22. Rotating fixing block; 23. Servo motor; 24. Air guide rotating shaft; 25. Turntable; 26. Driving wheel; 27. Driven wheel; 28. Synchronous belt; 29. ​​Cylinder No. 3; 30. Connecting plate; 31. Moving plate; 32. Slider; 33. Slide rail; 34. Induction plate; 35. Proximity switch. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figure 1 - Figure 5This utility model provides an embodiment of an automatic wire bundling device, comprising a panel 1, a diagonal brace 2 at one end of the panel 1, a connecting rod 3 fixedly connected to the other end of the panel 1, a vertical plate 4 fixedly connected to one end of the connecting rod 3, a moving mechanism on the surface of the vertical plate 4, a fixed plate 5 inside the moving mechanism, a wire roll 6 at the end of the fixed plate 5, a support plate 7 at the upper end of the moving plate 4, and a guide plate 8, a straightener 9, a wire feeder 10, and a cutting mechanism arranged sequentially from left to right on the upper end of the support plate 7, with a wire protection device on the surface of the cutting mechanism. Plate 11 and the surface of the movable plate 31 are equipped with a No. 4 cylinder 12. The power output end of the No. 4 cylinder 12 is equipped with a lifting plate 13. The upper end of the lifting plate 13 is equipped with a rotating binding mechanism, which is composed of a clamping module, a rotating module, and a transmission module. The panel 1 serves as the basic support component of the entire device. The connecting rod 3 connects and supports the vertical plate 4. The vertical plate 4 provides an installation platform for the movable mechanism. The movable mechanism is used to drive the wire into the clamp wire hole 21. The fixing plate 5 is used to fix the wire roll 6, which is the wire used for bundling. The wire feeder 10 provides the necessary material for bundling by rotating and releasing the wire. The guide plate 8 guides the wire along a predetermined path, ensuring it accurately enters the straightener 9. The straightener 9 straightens the wire, eliminating any bending or twisting that may occur during winding, thus ensuring the straightness and stability of the wire during bundling. The wire feeder 10 transports the straightened wire to the cutting mechanism. When the wire reaches a predetermined length, the cutting mechanism cuts it. A wire protection plate 11 is provided on the surface of the cutting mechanism to protect the wire during the cutting process. Without damage, cylinder 12 provides power to the lifting plate 13, which moves up and down through telescopic movement. The lifting plate 13 supports the rotating binding mechanism, allowing the mechanism to adjust its height. The rotating binding mechanism consists of a clamping module, a rotating module, and a transmission module. The clamping module clamps the wire and fixes it to the object to be bound. The rotating module drives the clamping module and the wire to rotate, completing the binding action. The transmission module transmits power, ensuring that the entire rotating binding mechanism can work stably and efficiently.

[0022] Please see Figure 2 and Figure 3In this embodiment, the cutting mechanism includes a support plate 14, with the upper end of the support plate 7 fixedly connected to the support plate 14. A first cylinder 15 is provided at one end of the support plate 14, and a protrusion 16 is provided at the other end of the support plate 14. A cutting cavity 17 is formed within the protrusion 16. A wire-cutting blade 18 is provided at the power output end of the first cylinder 15, and the blade 18 is located within the cutting cavity 17. The moving mechanism includes a third cylinder 29, which is provided between the vertical plate 4 and the panel 1. A connecting plate 30 is provided at the power output end of the third cylinder 29. A moving plate 31 is fixedly connected to one end of the connecting plate 30, and a cutting edge is provided at one end of the moving plate 31. The slider 32 and the slide rail 33 are adapted to each other at one end of the vertical plate 4. The slider 32 and the slide rail 33 are slidably connected. The support plate 14 serves as a support component for the cutting mechanism. The first cylinder 15 provides power to the cutting mechanism. The power output end of the first cylinder 15 is connected to the cutter 18. The cutter 18 is driven to perform cutting action through telescopic movement. When the wire reaches the predetermined length through the guide plate 8, the straightener 9 and the wire feeder 10, the first cylinder 15 is activated, driving the cutter 18 to perform cutting action in the cutting cavity 17, thereby cutting the wire. The third cylinder 29 is set between the vertical plate 4 and the panel 1 to provide power to the moving mechanism. The connecting plate 30 plays the role of connecting and transmitting power. The moving plate 31 moves with the movement of the connecting plate 30. The slider 32 is adapted to the slide rail 33 set on the vertical plate 4. The sliding connection between the slider 32 and the slide rail 33 ensures that the moving plate 31 can move smoothly and accurately on the vertical plate 4.

[0023] Please see Figure 1 , Figure 4 and Figure 5In this embodiment, the clamping module includes a second cylinder 19. The power output end of the second cylinder 19 is equipped with left and right opening grippers 20. Each gripper 20 has a clamp wire hole 21 in its clamp head, and a clamping clamp for fixing a wire is installed inside the clamp wire hole 21. The rotating module includes a rotating fixing block 22. A servo motor 23 and the rotating fixing block 22 are installed at the upper end of the lifting plate 13. The rotating fixing block 22 has a built-in air-guiding rotating shaft 24, which extends downward to the lower end of the lifting plate 13. A turntable 25 is mounted on the upper end of the pneumatic rotary shaft 24, and a second cylinder 19 is mounted on the upper end of the turntable 25. The transmission module includes a drive wheel 26, and the output shaft of the servo motor 23 is fixedly connected to the drive wheel 26. A driven wheel 27 is fixedly connected to the outer wall of the pneumatic rotary shaft 24. The drive wheel 26 and the driven wheel 27 rotate together and are connected to a synchronous belt 28. A sensing plate 34 is mounted on the outer wall of the pneumatic rotary shaft 24, and a proximity switch 35 adapted to the sensing plate 34 is mounted on the lower end of the lifting plate 13. The second cylinder 19 serves as a clamping module. The power source, cylinder 19, drives the gripper 20 to open and close. The gripper 20 has a clamp wire hole 21 in its clamping head, containing a clamping clamp to firmly hold the wire and prevent it from loosening or falling off during the rotation and binding process. The rotating fixing block 22 serves as a support component for the rotating module. The rotating fixing block 22 has a built-in air-guiding rotating shaft 24 for transmitting gas and supporting the turntable 25. The servo motor 23 provides precise control and stable power output to drive the rotating module. The rotating action is performed. The turntable 25 rotates along with the rotation of the air guide shaft 24. The upper end of the turntable 25 is equipped with a second cylinder 19 and a gripper 20 for gripping and rotating the wire. The sensing plate 34 rotates along with the rotation of the air guide shaft 24. The sensing plate 34 is designed to trigger the proximity switch 35 to achieve precise control and detection of the rotation angle. When the sensing plate 34 rotates to the vicinity of the proximity switch 35, the proximity switch 35 will send a signal to control the servo motor 23 to stop, thereby achieving precise control of the rotation angle.

[0024] During the bundling operation, the wire is first passed through the guide plate 8 and the straightener 9 in sequence, and then enters the wire feeder 10 and is guided into the cutting mechanism. After the wire passes through the wire protection plate 11, it extends out. At this time, the third cylinder 29 is activated, and its piston rod extends to push the moving plate 31 forward. Immediately afterwards, the piston rod of the fourth cylinder 12 extends upward, driving the clamp 20 to rise, so that the wire hole 21 of the clamp is aligned with the wire protection plate 11. The wire feeder 10 continues to operate, so that the wire continues to move forward at the cutting position until the front and rear ends of the wire pass through the two wire plates and enter the wire holes of the two clamping clamps. Then, the first cylinder 15 pushes the cutter 18 to cut the wire.

[0025] After cutting, the piston rod of cylinder 12 retracts downward, causing the open gripper 20 to move downward. After cylinder 12 returns to its initial position, due to the action of the wire coil, the middle part of the wire is above the coil. When the clamping clamp clamps the wire, the two ends of the wire are below the coil. At this time, the servo motor 23 starts, driving the drive wheel 26 to rotate. Through the transmission action of the synchronous belt 28, the air guide rotating shaft 24 rotates, which in turn drives cylinder 19 and gripper 20 to rotate, clamping the wire.

[0026] After the wire binding is completed, the piston rod of cylinder 29 retracts, driving the moving plate 31 and all the components installed on it back to their original positions.

[0027] Through the above steps, compared with the traditional manual bundling method, this solution significantly improves work efficiency and bundling quality. Through highly integrated design and precise collaboration between various functional modules, the entire process of wire bundling, from winding, straightening, and transmission to cutting and rotating bundling, has been successfully automated. This improvement not only enhances the accuracy of bundling operations but also effectively reduces the labor intensity of manual bundling, significantly saves time costs, and solves the problems of low efficiency, inconsistent quality, and operator fatigue caused by the need for manual winding, straightening, cutting, and bundling in traditional manual wire bundling methods.

[0028] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An automatic wire bundling device, characterized in that: It includes a panel (1), one end of which is provided with a diagonal brace (2), and the other end of which is fixedly connected with a connecting rod (3). One end of the connecting rod (3) is fixedly connected with a vertical plate (4). The surface of the vertical plate (4) is provided with a moving mechanism, and a fixed plate (5) is provided inside the moving mechanism. A wire roll (6) is provided at the end of the fixed plate (5). A support plate (7) is provided at the upper end of the moving plate (31). From left to right, a guide plate (8), a straightener (9), a wire feeder (10), and a cutting mechanism are provided at the upper end of the support plate (7). A wire protection plate (11) is provided on the surface of the cutting mechanism. A fourth cylinder (12) is provided on the surface of the moving plate (31). A lifting plate (13) is provided at the power output end of the fourth cylinder (12). A rotating binding mechanism is provided at the upper end of the lifting plate (13). The rotating binding mechanism is composed of a clamping module, a rotating module, and a transmission module.

2. The automatic wire bundling device according to claim 1, characterized in that: The cutting mechanism includes a support plate (14), the upper end of the support plate (7) is fixedly connected to the support plate (14), one end of the support plate (14) is provided with a first cylinder (15), the other end of the support plate (14) is provided with a protrusion (16), a cutting cavity (17) is opened in the protrusion (16), and a wire cutter (18) is provided at the power output end of the first cylinder (15), and the cutter (18) is located in the cutting cavity (17).

3. The automatic wire bundling device according to claim 2, characterized in that: The clamping module includes a second cylinder (19), and the power output end of the second cylinder (19) is provided with a left and right opening and closing gripper (20). Each gripper (20) has a clamp wire hole (21) in its clamp head, and a clamping clamp for fixing the iron wire is provided in the clamp wire hole (21).

4. The automatic wire bundling device according to claim 3, characterized in that: The rotating module includes a rotating fixed block (22), and a servo motor (23) and the rotating fixed block (22) are provided at the upper end of the lifting plate (13). The rotating fixed block (22) has a built-in air guide rotating shaft (24), which extends downward to the lower end of the lifting plate (13). A turntable (25) is provided at the upper end of the air guide rotating shaft (24), and a second cylinder (19) is provided at the upper end of the turntable (25).

5. The automatic wire bundling device according to claim 4, characterized in that: The transmission module includes a drive wheel (26), the output shaft of the servo motor (23) is fixedly connected to the drive wheel (26), the outer wall of the air guide rotating shaft (24) is fixedly connected to the driven wheel (27), and the drive wheel (26) and the driven wheel (27) rotate together and are connected to the synchronous belt (28).

6. The automatic wire bundling device according to claim 5, characterized in that: The moving mechanism includes a third cylinder (29). The third cylinder (29) is set between the vertical plate (4) and the panel (1). The power output end of the third cylinder (29) is provided with a connecting plate (30). One end of the connecting plate (30) is fixedly connected to a moving plate (31). One end of the moving plate (31) is provided with a slider (32). One end of the vertical plate (4) is provided with a slide rail (33) that is compatible with the slider (32). The slider (32) and the slide rail (33) are slidably connected.

7. The automatic wire bundling device according to claim 6, characterized in that: The outer wall of the air guide rotating shaft (24) is provided with a sensor plate (34), and the lower end of the lifting plate (13) is provided with a proximity switch (35) that is compatible with the sensor plate (34).

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