Scraper conveyer for drilling, loading and exploring unit
By adopting elastic components and tensioning slider design in the scraper conveyor of the drilling and installation rig, combined with arc-shaped scrapers and sleeve-shaped driven sprockets, the problem of chain jamming in slope operations with chain drive is solved, achieving automatic tensioning and efficient transportation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA RAILWAY CONSTR HEAVY IND
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-05
AI Technical Summary
When existing drilling and installation equipment operates on slopes, the chain drive of the scraper conveyor is prone to chain jamming, resulting in low transportation efficiency.
The design incorporates elastic elements and tensioning sliders, combined with an arc-shaped scraper and a sleeve-shaped driven sprocket to increase the tensioning device. Additionally, a chain support wheel and a chain pressure plate are installed in the transport trough to prevent chain jamming.
When operating on slopes, the scraper chain is automatically tensioned to prevent chain jamming, thereby improving transportation efficiency and the transportation capacity on steep slopes, and reducing scraper wear.
Smart Images

Figure CN224198511U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mining equipment technology, specifically to a scraper conveyor for a drilling and exploration unit. Background Technology
[0002] Currently, drilling and installation rigs are widely used in coal mining. During operation, coal is fed onto a shovel and transported at an incline by a scraper conveyor. When operating on slopes, the scraper conveyor's transport angle increases. Current technology primarily operates on level ground, resulting in low transport efficiency on slopes. Furthermore, chain drives are prone to jamming during shovel movement, further impacting transport efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a scraper conveyor for drilling and installation rigs, in order to solve the technical problem that chain jamming easily occurs in the chain drive of existing scraper conveyors during the movement of the scraper plates. The specific technical solution is as follows:
[0004] This utility model provides a scraper conveyor for a drilling and installation rig, including a loading device, a scraper chain, a conveying trough, a chain tensioning device, and a driving device. The loading device is connected to the first end of the conveying trough, the scraper chain is installed inside the conveying trough, the tensioning device includes a tensioning slider and an elastic element, the tensioning slider is slidably installed on the side wall of the second end of the conveying trough, the elastic element is connected between the side wall of the conveying trough and the tensioning slider, and the driving device is installed on the tensioning slider and driven by the scraper chain.
[0005] A further improvement of the scraper conveyor for drilling and installation rigs of this utility model is that the elastic element includes a telescopic rod and a spring cylinder. The first end of the telescopic rod is connected to the side wall of the conveying trough, the second end of the telescopic rod is connected to the first end of the spring cylinder, and the second end of the spring cylinder is connected to the tensioning slider.
[0006] A further improvement of this utility model of a scraper conveyor for a drilling and exploration unit is that the tensioning slider is provided with a tensioning front seat for the spring cylinder to be connected, and the side wall of the conveying trough is provided with a tensioning rear seat for the telescopic rod to be connected.
[0007] A further improvement of the scraper conveyor for drilling and loading rigs of this utility model is that the loading device includes a loading trough, a star wheel, and a loading lifting cylinder. The loading trough is rotatably connected to the first end of the transport trough, the star wheel is rotatably installed in the loading trough, and the loading lifting cylinder is used to adjust the angle of the loading trough and is installed at the bottom of the loading trough.
[0008] A further improvement of the scraper conveyor for the drilling and loading unit of this utility model is that there are two star wheels, which are installed at intervals in the loading trough and rotate in opposite directions to load coal ore from the loading trough into the transport trough.
[0009] A further improvement of the scraper conveyor for drilling and installation rigs of this utility model is that the scraper chain includes a scraper, a roller chain, a drive sprocket, and a driven sprocket. The drive sprocket is rotatably mounted on the tensioning slider and connected to the drive device. The driven sprocket is rotatably mounted in the loading trough. The roller chain is wound around the drive sprocket and the driven sprocket. The scraper is mounted on the roller chain. The driven sprocket is in the shape of a sleeve.
[0010] A further improvement of this utility model of a scraper conveyor for drilling and installation rigs is that the cross-section of the scraper is arc-shaped.
[0011] A further improvement of the scraper conveyor for drilling and installation rigs of this utility model is that the conveying trough includes a trough body, which has a curved section.
[0012] A further improvement of the scraper conveyor for drilling and installation rigs of this utility model is that the conveying trough also includes a plurality of chain rollers spaced apart at the bottom of the curved section, and the plurality of chain rollers support the roller chain.
[0013] A further improvement of this utility model of a scraper conveyor for a drilling and exploration unit is that pressure plates are provided at both ends of the side plate of the trough above the roller chain.
[0014] The application of the technical solution of this utility model has the following beneficial effects:
[0015] This utility model relates to a scraper conveyor for drilling and exploration rigs. Through elastic components and tensioning sliders, the scraper chain automatically tensions during slope mining to prevent jamming, thus solving the technical problem of chain jamming in existing scraper conveyors where the chain drive is prone to occur during shovel movement. This utility model designs the scraper in an arc shape and increases its height, improving transport capacity on steep slopes. Support rollers are installed on the curved sections of the transport trough to reduce scraper wear. A sleeve-shaped driven sprocket, an added tensioning device, and a chain pressure device further prevent chain jamming.
[0016] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description
[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:
[0018] Figure 1 This is a schematic diagram of the overall structure of the scraper conveyor for the drilling and testing unit of this utility model;
[0019] Figure 2 This is a schematic diagram of the loading device of the scraper conveyor for the drilling and exploration unit of this utility model;
[0020] Figure 3 This is a schematic diagram of the scraper chain of the scraper conveyor for the drilling and exploration unit of this utility model;
[0021] Figure 4 This is a schematic diagram of the tensioning device and drive device of the scraper conveyor for drilling and exploration units of this utility model;
[0022] Figure 5 This is a schematic diagram of the transport trough of the scraper conveyor for the drilling and exploration unit of this utility model.
[0023] Among them, 1. Loading device; 101. Driven sprocket; 102. Loading lifting cylinder; 103. Star wheel; 104. Loading trough; 2. Scraper chain; 201. Scraper; 202. Roller chain; 3. Transport trough; 301. Chain pressure plate; 302. Trough body; 303. Carrier wheel; 4. Tensioning device; 401. Tensioning front seat; 402. Spring cylinder; 403. Cylinder; 404. Tensioning rear seat; 5. Drive device; 501. Drive sprocket; 502. Drive motor; 503. Tensioning slider. Detailed Implementation
[0024] The embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] See Figures 1-5 As shown, a scraper conveyor for a drilling rig includes a loading device 1, a scraper chain 2, a conveying trough 3, a tensioning device 4, and a drive device 5. The loading device 1 is connected to the first end of the conveying trough 3. The scraper chain 2 is installed inside the conveying trough 3. The tensioning device 4 includes a tensioning slider 503 and an elastic element. The tensioning slider 503 is slidably installed on the side wall of the second end of the conveying trough 3. The elastic element is connected between the side wall of the conveying trough 3 and the tensioning slider 503. The drive device 5 is installed on the tensioning slider 503 and is driven by the scraper chain 2.
[0026] Specifically, this utility model achieves chain locking of the scraper chain 2 through the tensioning device 4, the chain pressure plate 301 and the sleeve-shaped driven sprocket 101, and improves the transport capacity on steep slopes through the arc-shaped and heightened scraper 201, thus making it suitable for drilling and exploration rigs to operate on slopes.
[0027] Preferred, such as Figure 4As shown, the elastic element includes a telescopic rod and a spring cylinder 402. The first end of the telescopic rod is connected to the side wall of the transport trough 3, and the second end of the telescopic rod is connected to the first end of the spring cylinder 402. The second end of the spring cylinder 402 is connected to the tensioning slider 503. Specifically, the telescopic rod can be a hydraulic cylinder 403, a pneumatic cylinder, or an electric telescopic rod. In this embodiment, the telescopic rod is a hydraulic cylinder 403. The extension and retraction of the hydraulic cylinder 403 can further increase the stroke of the spring cylinder 402, thereby ensuring the tension force on the scraper chain 2. When the entire scraper 201 conveyor travels, the loading trough 104 is raised by the loading hydraulic cylinder 403, and the distance between the driving sprocket 501 and the driven sprocket 101 becomes shorter. The spring force inside the spring cylinder 402 causes the tensioning slider 503 to move backward, realizing automatic chain tensioning and avoiding chain jamming.
[0028] Preferably, the tensioning slider 503 is provided with a tensioning front seat 401 for connecting the spring cylinder 402, and the side wall of the transport trough 3 is provided with a tensioning rear seat 404 for connecting the telescopic rod. Specifically, a groove is provided on the side of the second end of the transport trough 3, and the tensioning slider 503 is installed in the groove. There are two tensioning devices 4, which are located on opposite sides of the transport trough 3.
[0029] Preferred, such as Figure 2 As shown, the loading device 1 includes a loading trough 104, a star wheel 103, and a loading lifting cylinder 102. The loading trough 104 is rotatably connected to the first end of the transport trough 3. The star wheel 103 is rotatably installed inside the loading trough 104. The loading lifting cylinder 102 is used to adjust the angle of the loading trough 104 and is installed at the bottom of the loading trough 104. Specifically, the lifting cylinder 102 is connected between the body of the drilling and loading rig and the loading trough 104, thereby realizing the angle adjustment of the loading trough 104, facilitating the contact of the loading trough 104 with the ground during travel and the loading of ore during coal mining on steep slopes.
[0030] Preferably, there are two star wheels 103, which are installed at intervals within the loading trough 104 and rotate in opposite directions to load coal ore from the loading trough 104 into the transport trough 3. Both star wheels 103 must rotate in opposite directions to move the ore in the loading trough 104 towards one side of the transport trough 3.
[0031] Preferred, such as Figures 2-4As shown, the scraper chain 2 includes a scraper 201, a roller chain 202, a drive sprocket 501, and a driven sprocket 101. The drive sprocket 501 is rotatably mounted on the tension slider 503 and connected to the drive device 5. The driven sprocket 101 is rotatably mounted in the loading trough 104. The roller chain 202 is wound around the drive sprocket 501 and the driven sprocket 101. The scraper 201 is mounted on the roller chain 202. The driven sprocket 101 is in the shape of a sleeve. The drive device 5 can be a drive motor 502. The output shaft of the drive motor 502 is fixed to the drive sprocket 501, thereby driving the drive sprocket 501 to rotate, which in turn drives the roller chain 202 to move, thus achieving the effect of moving the coal ore fed by the star wheel 103 from the loading trough 104 to the rear. The driven sprocket 101 is in the form of a sleeve, which can reduce the risk of chain jamming.
[0032] Preferably, the scraper 201 has an arc-shaped cross-section, and the height of the scraper 201 is increased, thereby improving the transportation capacity for ore mining on steep slopes. There are two roller chains 202, installed alternately. There are multiple scraper chains 201, installed alternately and parallel to each other along the length of the roller chains 202 between the two roller chains 202.
[0033] Preferred, such as Figure 5 As shown, the transport trough 3 includes a trough body 302, which has a curved section to provide more installation space for other components of the drilling rig.
[0034] Preferably, the transport trough 3 further includes a plurality of chain rollers 303 spaced apart at the bottom of the curved section. The plurality of chain rollers 303 support the roller chain 202 to ensure that the scraper 201 and the bottom plate of the trough 302 maintain a certain gap, thereby reducing the wear of the scraper 201.
[0035] Preferably, the two ends of the side plate of the trough 302 are provided with chain pressure plates 301 above the roller chain 202 to prevent the roller chain 202 from jumping. In this embodiment, the number of chain pressure plates 301 is at least two, and the at least two chain pressure plates 301 are respectively located at at least two ends of the curved section.
[0036] This utility model relates to a scraper conveyor for drilling and exploration rigs. Through elastic elements and a tensioning slider 503, the scraper chain 2 is automatically tensioned during slope mining to prevent chain jamming. This solves the technical problem of chain jamming in existing scraper conveyors (201) during shovel movement. This utility model designs the scraper 201 as an arc shape and increases its height, improving transport capacity on steep slopes. A chain support wheel 303 is installed on the curved section of the transport trough 3 to reduce wear on the scraper 201. A sleeve-shaped driven sprocket 101, a tensioning device 4, and a chain pressure device are used to prevent chain jamming.
[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A scraper conveyor for a drilling and installation rig, characterized in that, The system includes a loading device (1), a scraper chain (2), a transport trough (3), a tensioning device (4), and a driving device (5). The loading device (1) is connected to the first end of the transport trough (3). The scraper chain (2) is installed inside the transport trough (3). The tensioning device (4) includes a tensioning slider (503) and an elastic element. The tensioning slider (503) is slidably installed on the side wall of the second end of the transport trough (3). The elastic element is connected between the side wall of the transport trough (3) and the tensioning slider (503). The driving device (5) is installed on the tensioning slider (503) and is driven by the scraper chain (2).
2. The scraper conveyor for drilling and loading rigs according to claim 1, characterized in that, The elastic element includes a telescopic rod and a spring cylinder (402). The first end of the telescopic rod is connected to the side wall of the transport trough (3), the second end of the telescopic rod is connected to the first end of the spring cylinder (402), and the second end of the spring cylinder (402) is connected to the tensioning slider (503).
3. The scraper conveyor for drilling and loading rigs according to claim 2, characterized in that, The tensioning slider (503) is provided with a tensioning front seat (401) for connecting the spring cylinder (402), and the side wall of the transport groove (3) is provided with a tensioning rear seat (404) for connecting the telescopic rod.
4. The scraper conveyor for drilling and installation rigs according to claim 1, characterized in that, The loading device (1) includes a loading trough (104), a star wheel (103), and a loading lifting cylinder (102). The loading trough (104) is rotatably connected to the first end of the transport trough (3). The star wheel (103) is rotatably installed in the loading trough (104). The loading lifting cylinder (102) is used to adjust the angle of the loading trough (104) and is installed at the bottom of the loading trough (104).
5. The scraper conveyor for drilling and installation rigs according to claim 4, characterized in that, There are two star wheels (103), which are installed at intervals in the loading trough (104) and rotate in opposite directions to load coal ore from the loading trough (104) into the transport trough (3).
6. The scraper conveyor for drilling and loading rigs according to claim 4, characterized in that, The scraper chain (2) includes a scraper (201), a roller chain (202), a drive sprocket (501), and a driven sprocket (101). The drive sprocket (501) is rotatably mounted on the tension slider (503) and connected to the drive device (5). The driven sprocket (101) is rotatably mounted in the loading groove (104). The roller chain (202) is wound around the drive sprocket (501) and the driven sprocket (101). The scraper (201) is mounted on the roller chain (202). The driven sprocket (101) is in the shape of a sleeve.
7. The scraper conveyor for drilling and installation rigs according to claim 6, characterized in that, The cross-section of the scraper (201) is arc-shaped.
8. The scraper conveyor for drilling and loading rigs according to claim 6, characterized in that, The transport trough (3) includes a trough body (302), and the trough body (302) has a curved section.
9. The scraper conveyor for drilling and installation rigs according to claim 8, characterized in that, The transport trough (3) also includes a plurality of chain rollers (303) spaced apart at the bottom of the curved section, the plurality of chain rollers (303) supporting the roller chain (202).
10. The scraper conveyor for drilling and loading rigs according to claim 8, characterized in that, The two ends of the side plate of the trough (302) are provided with chain pressure plates (301) above the roller chain (202).