Low-cost automatic feeding device for special-shaped parts

By combining detection switches and lifting mechanisms, precise and automatic loading of irregularly shaped parts is achieved, solving the problems of inaccurate positioning and low efficiency of manual operation, thereby improving production efficiency and reducing labor costs.

CN224198575UActive Publication Date: 2026-05-05杨殿奎
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
杨殿奎
Filing Date
2025-06-17
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The current irregular parts are not accurately positioned during loading, resulting in low efficiency of manual operation, high staffing, and high labor costs.

Method used

The component position is monitored in real time using a component detection switch and a photoelectric detection switch. The support adjustment rod adjusts the support angle, and the lifting mechanism adjusts the support angle through a drive motor and a two-way lead screw. The component slides down using its own weight, and a rubber pad provides cushioning protection. The overall structure is compact and suitable for production line integration.

Benefits of technology

It enables precise loading of irregularly shaped parts, reduces manual operation, improves production efficiency, reduces personnel requirements, extends equipment life, and adapts to automated assembly line operations for parts of different shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of low-cost automatic feeding devices for special-shaped parts, and discloses a low-cost automatic feeding device for special-shaped parts, which comprises a bottom plate, a lifting mechanism is fixedly mounted at one end of the upper end of the bottom plate, and a supporting seat is movably mounted at the upper end of the lifting mechanism. A movable shaft is fixedly installed at the lower end of one side of the supporting seat, a sliding rail bearing rod is fixedly installed at the inner end of the supporting seat, and a supporting guide rod is slidably installed at the upper end of the sliding rail bearing rod. The workpiece feeding process is ensured to be accurate and errorless, the supporting guide rod is used for supporting and fixing, the adjusting guide rod is used, the sliding rail bearing rod bears the weight of the part, the part automatically slides down under the action of the gravity of the part, the angle of the supporting seat can be adjusted through the arranged lifting mechanism, and better use prospects can be brought.
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Description

Technical Field

[0001] This utility model relates to the technical field of low-cost automatic loading device for irregularly shaped parts, specifically a low-cost automatic loading device for irregularly shaped parts. Background Technology

[0002] In the processing and production of irregularly shaped parts, these parts need to be placed in processing equipment for processing. For example, crankshafts need to be placed in an automated crankshaft production line for processing.

[0003] However, it still has some drawbacks. For example, when loading irregularly shaped parts, the placement is done manually at the manual loading station. Since the parts are irregularly shaped, the loading position is often inaccurate. One person has to do multiple jobs, the walking distance is long, the labor load is heavy, and the staffing is increased, resulting in higher personnel costs.

[0004] To address the aforementioned problems, this application proposes a low-cost automatic loading device for irregularly shaped parts. Utility Model Content

[0005] The purpose of this invention is to provide a low-cost automatic loading device for irregularly shaped parts, so as to solve the problem of manual placement in the prior art mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a low-cost automatic loading device for irregularly shaped parts, comprising a base plate, a lifting mechanism fixedly installed at one end of the upper part of the base plate, a support seat movably installed at the upper end of the lifting mechanism, and a movable shaft fixedly installed at the lower end of one side of the support seat.

[0007] Preferably, a slide rail load-bearing rod is fixedly installed at the inner end of the support base, a support guide rod is slidably installed at the upper end of the slide rail load-bearing rod, and support adjustment rods are fixedly installed on both sides of the inner side of the support base.

[0008] Preferably, a fixing rod is fixedly installed on one side of the inner side of the support base, a blocking cylinder is fixedly installed on one side of the fixing rod, a part detection switch is fixedly installed on the other side of the inner side of the support base, a rubber pad is fixedly installed at the rear end of the inner end of the support base, and a photoelectric detection switch is provided on one side of the base plate.

[0009] Preferably, the lifting mechanism includes a drive motor, a bidirectional lead screw, a sliding block, a lifting frame, and a movable block. The bidirectional lead screw is movably connected to one side of the drive motor. The sliding block is slidably installed on the outer wall of the bidirectional lead screw. The lifting frame is movably installed on the upper end of the sliding block. The movable block is movably installed on the upper end of the lifting frame.

[0010] Preferably, the movable shaft is fixed at the other end of the upper part of the base plate.

[0011] Preferably, the number of the support guide rods is three sets, and the number of the support adjustment rods is two sets.

[0012] Preferably, the drive motor is fixedly located on one side of the base plate, the lifting frame is configured as an X-shaped frame, and the movable block is slidably connected to the lower end of the support base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention uses a part detection switch and a photoelectric detection switch to monitor the position of parts in real time, ensuring accurate loading. The support adjustment rod can adjust the tilt angle of the support base to adapt to irregularly shaped parts. The rubber pad provides cushioning protection, reducing collision damage to parts and extending the service life of the device. The overall structure is compact and suitable for production line integration to achieve automated assembly line operation. The support guide rod supports and fixes the parts, and the slide rail load-bearing rod supports the weight of the parts, which slide down by their own weight.

[0015] This invention utilizes a lifting mechanism with a drive motor, a bidirectional lead screw, a sliding block, a lifting frame, and a movable block. The mechanism allows for adjustment of the support base's angle. The drive motor moves the bidirectional lead screw, causing the sliding block to slide, which in turn raises and lowers the lifting frame. The movable block then raises and lowers one side of the support base, simultaneously rotating the movable shaft. This allows the support base to be adjusted to different angles, adjusting the angle between the support base and the horizontal plane according to the part's descent, ensuring the part slides down using its own weight. The lifting mechanism employs an X-shaped lifting frame and a bidirectional lead screw drive, ensuring smooth lifting and lowering of the support base and preventing shaking or deviation during part transport. The drive motor automatically controls the lifting and transporting process, reducing manual operation and improving production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a low-cost automatic loading device for irregularly shaped parts according to the present invention.

[0017] Figure 2 This is a schematic diagram of the structure of a low-cost automatic loading device for irregularly shaped parts according to the present invention.

[0018] Figure 3 This is a schematic diagram of the structure of a low-cost automatic loading device for irregularly shaped parts according to the present invention.

[0019] Figure 4 This is a schematic diagram of the structure of a low-cost automatic loading device for irregularly shaped parts according to the present invention.

[0020] In the diagram: 1. Base plate; 2. Lifting mechanism; 3. Support seat; 4. Movable shaft; 5. Slide rail load-bearing rod; 6. Support guide rod; 7. Support adjusting rod; 8. Fixed rod; 9. Blocking cylinder; 10. Part detection switch; 11. Rubber pad; 12. Photoelectric detection switch; 201. Drive motor; 202. Two-way lead screw; 203. Sliding block; 204. Lifting frame; 205. Movable block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figures 1-2 This utility model provides a technical solution: a low-cost automatic loading device for irregularly shaped parts, including a base plate 1, a lifting mechanism 2 fixedly installed at one end of the upper end of the base plate 1, a support seat 3 movably installed at the upper end of the lifting mechanism 2, a movable shaft 4 fixedly installed at the lower end of one side of the support seat 3, the movable shaft 4 fixedly located at the other end of the upper end of the base plate 1, a slide rail load-bearing rod 5 fixedly installed at the inner end of the support seat 3, a support guide rod 6 slidably installed at the upper end of the slide rail load-bearing rod 5, and support adjustment rods 7 fixedly installed on both sides of the inner side of the support seat 3. The support adjustment rods 7 can adjust the tilt angle of the support seat 3 to adapt to irregularly shaped parts of different shapes. There are three sets of support guide rods 6. Through the support guide rods 6 supporting and fixing and adjusting the guide rods, the slide rail load-bearing rod 5 bears the weight of the part, and the part slides down by itself under its own gravity. There are two sets of support adjustment rods 7.

[0023] In this embodiment, as Figures 3-4As shown, a fixing rod 8 is fixedly installed on one side of the inner side of the support base 3, and a blocking cylinder 9 is fixedly installed on one side of the fixing rod 8. A part detection switch 10 is fixedly installed on the other side of the inner side of the support base 3. A rubber pad 11 is fixedly installed at the rear end of the inner end of the support base 3. The rubber pad 11 provides buffer protection, reduces part collision damage, and extends the service life of the device. The overall structure is compact and suitable for production line integration to realize automated assembly line operation. A photoelectric detection switch 12 is set on one side of the base plate 1. The part detection switch 10 and the photoelectric detection switch 12 monitor the position of the part in real time to ensure that the loading process is accurate. The lifting mechanism 2 includes a drive motor 201, a bidirectional lead screw 202, a sliding block 203, a lifting frame 204, and a movable block 205. A bidirectional lead screw 202 is movably connected to one side of the drive motor 201. A sliding block 203 is slidably installed on the outer wall of the bidirectional lead screw 202. A lifting frame 204 is movably installed on the upper end of the sliding block 203. A movable block 205 is movably installed on the upper end of the lifting frame 204. The drive motor 201 is fixedly located on one side of the base plate 1. The lifting frame 204 is set as an X-shaped frame. The movable block 205 is slidably connected to the lower end of the support base 3. Through the cooperation of the drive motor 201, the double-acting screw 202, the sliding block 203, the lifting frame 204 and the movable block 205 in the lifting mechanism 2, the angle of the support base 3 can be adjusted. The drive motor 201 drives the double-acting screw 202 to run, causing the sliding block 203 to slide, thereby driving the lifting frame 204 to rise and fall. This causes the movable block 205 to drive one side of the support base 3 to rise and fall, while simultaneously driving the movable shaft 4 to rotate. This allows the support base 3 to be adjusted to different angles. The angle between the support base 3 and the horizontal plane can be adjusted according to the falling situation of the parts to ensure that the parts can slide down using their own gravity. The lifting mechanism 2 is driven by the X-shaped lifting frame 204 and the double-acting screw 202 to ensure that the support base 3 rises and falls smoothly, avoiding shaking or deviation during the part transportation process. The drive motor 201 automatically controls the lifting and transportation process, reducing manual operation and improving production efficiency.

[0024] Working principle:

[0025] The part detection switch 10 and photoelectric detection switch 12 monitor the part position in real time to ensure accurate loading. The support adjustment rod 7 can adjust the tilt angle of the support base 3 to adapt to different shaped parts. The rubber pad 11 provides buffer protection to reduce collision damage to parts and extend the service life of the device. The overall structure is compact and suitable for production line integration to realize automated assembly line operation. The support guide rod 6 supports and fixes the part and adjusts the guide rod. The slide rail load-bearing rod 5 supports the weight of the part. The part slides down by itself under its own weight. The lifting mechanism 2 is equipped with a drive motor 201, a two-way lead screw 202, a sliding block 203, a lifting frame 204 and a movable block 205 working together. The lifting mechanism 2 can adjust the angle of the support base 3. The drive motor 201 drives the bidirectional lead screw 202 to run, causing the sliding block 203 to slide, thereby driving the lifting frame 204 to rise and fall. The movable block 205 drives one side of the support base 3 to rise and fall, and at the same time drives the movable shaft 4 to rotate, so that the support base 3 can be adjusted to different angles. The angle between the support base 3 and the horizontal plane can be adjusted according to the falling situation of the parts to ensure that the parts can slide down by their own gravity. The lifting mechanism 2 is driven by the X-shaped lifting frame 204 and the bidirectional lead screw 202 to ensure that the support base 3 rises and falls smoothly and avoids shaking or deviation during the part transportation process. The lifting and transportation process is automatically controlled by the drive motor 201, reducing manual operation and improving production efficiency.

[0026] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

Claims

1. A low-cost automatic loading device for irregularly shaped parts, comprising a base plate (1), characterized in that: A lifting mechanism (2) is fixedly installed at one end of the upper part of the base plate (1), and a support seat (3) is movably installed at the upper end of the lifting mechanism (2). A movable shaft (4) is fixedly installed at the lower end of one side of the support seat (3).

2. The low-cost automatic loading device for irregularly shaped parts according to claim 1, characterized in that: A slide rail load-bearing rod (5) is fixedly installed at the inner end of the support base (3), a support guide rod (6) is slidably installed at the upper end of the slide rail load-bearing rod (5), and support adjustment rods (7) are fixedly installed on both sides of the inner side of the support base (3).

3. The low-cost automatic loading device for irregularly shaped parts according to claim 2, characterized in that: A fixing rod (8) is fixedly installed on one side of the inner side of the support base (3), a blocking cylinder (9) is fixedly installed on one side of the fixing rod (8), a part detection switch (10) is fixedly installed on the other side of the inner side of the support base (3), a rubber pad (11) is fixedly installed at the rear end of the inner end of the support base (3), and a photoelectric detection switch (12) is provided on one side of the base plate (1).

4. The low-cost automatic loading device for irregularly shaped parts according to claim 3, characterized in that: The lifting mechanism (2) includes a drive motor (201), a two-way lead screw (202), a sliding block (203), a lifting frame (204), and a movable block (205). The two-way lead screw (202) is movably connected to one side of the drive motor (201). The sliding block (203) is slidably installed on the outer wall of the two-way lead screw (202). The lifting frame (204) is movably installed on the upper end of the sliding block (203). The movable block (205) is movably installed on the upper end of the lifting frame (204).

5. A low-cost automatic loading device for irregularly shaped parts according to claim 1, characterized in that: The movable shaft (4) is fixed at the other end of the upper part of the base plate (1).

6. The low-cost automatic loading device for irregularly shaped parts according to claim 2, characterized in that: The number of the support guide rods (6) is three sets, and the number of the support adjustment rods (7) is two sets.

7. A low-cost automatic loading device for irregularly shaped parts according to claim 4, characterized in that: The drive motor (201) is fixed on one side of the base plate (1), the lifting frame (204) is set as an X-shaped frame, and the movable block (205) is slidably connected to the lower end of the support base (3).