Quenching and discharging integrated quenching device

Abstract

The utility model discloses a quenching device integrating quenching and discharging. Comprising a base and a heating coil used for heating a cutter, an inclined bearing plate is arranged on the base, a first electric push rod is arranged on the bearing plate, a push plate is connected to a push head of the first electric push rod, the push plate is attached to the bearing plate, and a storage groove is formed in the bottom end of the bearing plate; a discharging gap allowing only a single cutter to pass through is formed between the bottom end of each storage groove and the bearing plate, a transverse plate is arranged on the storage grooves, second electric push rods corresponding to the storage grooves in number are arranged on the transverse plate, pushing heads of the second electric push rods are provided with jacking blocks, and the heating coil is fixedly installed on the base. According to the tool quenching device, storage, discharging, feeding and quenching heating are directly integrated, so that tools can be quenched one by one, the structure can be effectively reduced, the tool quenching device is smaller and simpler, and the tool quenching device can be conveniently and subsequently mounted on other equipment, and is convenient for subsequent application.

Description

Technical Field

[0001] This utility model relates to the field of quenching equipment technology, and in particular to a quenching device that integrates quenching and discharge. Background Technology

[0002] As we all know, knives are important components of cutting equipment. Depending on the items being cut, knives come in a variety of structural styles, such as long and narrow knives and triangular knives. In order to strengthen the blade during manufacturing, the blade needs to be hardened, which means heating the blade and then immersing it in a quenching liquid.

[0003] Currently, the quenching of cutting tools is basically divided into unloading, feeding, quenching, and finally immersion in quenching liquid. Therefore, the design of a typical cutting tool requires at least an unloading mechanism, a feeding mechanism, and a quenching mechanism. These three mechanisms are set up independently, which means that they will occupy a certain area after design. Therefore, the drawback of the existing quenching device is that it is not simple enough and occupies a large space. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a quenching device that integrates quenching and discharge.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A quenching device integrating quenching and unloading includes a base and a heating coil for heating the cutting tool. An inclined receiving plate is mounted on the base, and a first electric push rod is mounted on the receiving plate. A push plate is connected to the push head of the first electric push rod and rests against the receiving plate. At least one storage groove perpendicular to the receiving plate is provided at the bottom end of the receiving plate. The cutting tool to be quenched and a weight block for applying pressure to the tool are stacked in the storage groove, with the weight block placed at the top. On the cutting tool, a discharge gap is provided between the bottom end of the storage tank and the receiving plate, allowing only a single cutting tool to pass through. One end of the push plate is provided with a push head that can pass through the discharge gap. A horizontal plate is provided on the storage tank. A number of second electric push rods corresponding to the storage tank are provided on the horizontal plate. A top pressure block is provided on the push head of the second electric push rod. The top pressure block is directly opposite the end of the receiving plate and located at the outlet of the discharge gap. The heating coil is fixedly installed on the base, and the heating part of the heating coil is suspended at the end of the receiving plate.

[0007] Preferably, the receiving plate is provided with a sliding groove, and the bottom of the push plate is provided with a slider, which is placed in the sliding groove and can slide back and forth along the sliding groove.

[0008] Preferably, the end of the receiving plate is provided with a receiving part whose shape corresponds to the knife. When the knife is placed on the receiving part, the blade of the knife is suspended in the air and placed at the heating part of the heating coil.

[0009] Preferably, the weight block is provided with a handle.

[0010] Preferably, the base is provided with support feet at the bottom.

[0011] By adopting the above solution, this utility model directly integrates material storage, discharge, feeding and quenching heating in one place, which not only satisfies the need for individual quenching of the tools, but also effectively reduces the structure, making the tool quenching device more compact and simple, and thus facilitating its subsequent installation on other equipment and subsequent use. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structural principle of an embodiment of the present utility model.

[0013] Figure 2 This is a schematic diagram of the back structure of an embodiment of this utility model.

[0014] Figure 3 This is a schematic diagram of the side of the present invention equipped with a heating coil.

[0015] Figure 4 This is a schematic diagram of the front side of the embodiment of the present invention, which is equipped with a heating coil.

[0016] Figure 5 This is a cross-sectional view of the discharge gap in an embodiment of this utility model.

[0017] Figure 6 This is a schematic diagram of the push plate in an embodiment of the present invention.

[0018] Figure 7 This is a schematic diagram of the structure of the cutting tool according to an embodiment of the present utility model. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0022] like Figures 1 to 7As shown in the figure, this embodiment provides a quenching device integrating quenching and unloading, including a base 1 and a heating coil 101 for heating the cutting tool 100. An inclined receiving plate 2 is provided on the base 1, and a first electric push rod 3 is provided on the receiving plate 2. A push plate 4 is connected to the push head of the first electric push rod 3, and the push plate 4 rests against the receiving plate 2. At least one storage trough 5 perpendicular to the receiving plate 2 is provided at the bottom end of the receiving plate 2. The cutting tool 100 to be quenched and a weight block 6 for applying pressure to the cutting tool 100 are stacked in the storage trough 5. The weight block 6 is placed on the top cutting tool 100. On the 00, a discharge gap is provided between the bottom end of the storage tank 5 and the receiving plate 2, allowing only a single cutter 100 to pass through. One end of the push plate 4 is provided with a push head 41 that can pass through the discharge gap. A horizontal plate 10 is provided on the storage tank 5. A number of second electric push rods 7 corresponding to the number of storage tank 5 are provided on the horizontal plate 10. A top pressing block 8 is provided on the push head of the second electric push rod 7. The top pressing block 8 is directly opposite the end of the receiving plate 2 and is located at the outlet of the discharge gap. The heating coil 101 is fixedly installed on the base 1. The heating part of the heating coil 101 is suspended at the end of the receiving plate 2. A support foot 9 is provided at the bottom of the base 1.

[0023] This embodiment integrates material storage, discharge, feeding, and quenching heating into one place, which not only satisfies the need for individual quenching of the tool 100, but also effectively reduces the structure, making the quenching device of the tool 100 more compact and simple, and thus facilitating its subsequent installation on other equipment and use.

[0024] In practical application, all the cutting tools 100 are first stacked in the storage tank 5. It is necessary to prevent the bottom cutting tool 100 from automatically being discharged from the discharge gap. Therefore, a tool is usually used to hold the discharge gap open, or the first electric push rod 3 is used to place the push plate 4 at the discharge gap. This way, the cutting tool 100 will not fall into the discharge gap, and the cutting tool 100 can be placed stably. After all the cutting tools 100 are placed, a load block 6 is placed on top. The pressure of the load block 6 acts on the cutting tool 100, making the cutting tools 100 more tightly pressed together and allowing them to fall more automatically. This achieves the function of storing material and provides conditions for subsequent discharge. When material needs to be discharged, simply clear the discharge gap by retracting the first electric push rod 3, allowing the push plate 4 to exit from the discharge gap. Then, due to gravity, all the cutters 100 will fall synchronously, with the lowest cutter landing in the discharge gap. Under the influence of gravity, this cutter 100 is pressed down, preventing it from sliding out of the discharge gap on its own. This completes the initial material discharge. Once a cutting tool 100 is in the discharge gap, the first electric push rod 3 pushes the push plate 4. After the push plate 4 contacts the cutting tool 100, it pushes the cutting tool 100 out of the discharge gap. After the cutting tool 100 is out of the discharge gap, the second electric push rod 7 immediately operates, pushing out the top pressing block 8 and pressing it against the cutting tool 100 that was just pushed out. At this time, the cutting tool 100 is fed into the heating coil 101, so that the cutting edge of the cutting tool 100 is placed at the heating part of the heating coil 101. Then the heating coil 101 will operate, heating the cutting edge of the cutting tool 100 until the temperature required for quenching is reached. The second electric push rod 7 retracts, and the cutting tool 100 falls automatically. It should be noted that during operation, a box filled with quenching fluid should be placed below the cutting tool 100 so that the cutting tool 100 can fall automatically and the quenching is completed. This completes the quenching of one cutting tool. Repeating the above discharge and feeding process can complete the quenching of the next cutting tool.

[0025] Furthermore, to prevent the push plate 4 from pushing the cutter 100 directly outward due to inertia when pushing it, thus preventing the second electric push rod 7 from successfully pressing it down, the push head 41 in this embodiment is provided with a clamping port 42 that can accommodate a single cutter. Relying on the clamping port 42, after docking with the cutter 100, the clamping port 42 and one end of the cutter 100 can form a tight clamping effect by the gravity of the load block 6 and the pushing force of the first electric push rod 3. Therefore, after the cutter 100 is pushed out, even if the pressing block 8 does not press it down in time, the cutter 100 will not fall off the clamping port 42 and will fall down automatically. So after the cutter 100 is pulled out, when the pressing block 8 presses it down, the first electric push rod 3 can retract, and the cutter will fall off the clamping port 42. This can ensure the stability of the cutting tool 100 feeding.

[0026] Furthermore, in order to make the movement of the push plate 4 more stable, the receiving plate 2 in this embodiment is provided with a sliding groove 11, and the bottom of the push plate 4 is provided with a slider 12. The slider 12 is placed in the sliding groove 11 and can slide back and forth along the sliding groove 11. In this way, the design of the slider 12 and the sliding groove 11 can make the movement of the push plate 4 more stable and prevent the phenomenon of deviation.

[0027] Furthermore, in order to better suspend the blade of the knife 100 and allow it to be heated more effectively, the end of the receiving plate 1 in this embodiment is provided with a receiving part 13 whose shape corresponds to that of the knife 100. When the knife 100 is placed on the receiving part 13, the blade of the knife 100 is suspended and placed at the heating part of the heating coil 101, which allows for more effective heating and avoids heating other components.

[0028] Furthermore, in order to better grip the weight block 6, a handle 61 is provided on the weight block 6 in this embodiment, and the user can move the weight block 6 by gripping the handle 61.

[0029] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A quenching device integrating quenching and discharge, characterized in that: The device includes a base and a heating coil for heating the cutting tools. An inclined receiving plate is mounted on the base, and a first electric push rod is mounted on the receiving plate. A push plate is connected to the push head of the first electric push rod, and the push plate rests against the receiving plate. At least one storage trough perpendicular to the receiving plate is located at the bottom of the receiving plate. The storage trough contains stacked cutting tools requiring quenching and a weight block for applying pressure to the cutting tools. The weight block is placed on the top cutting tool. A discharge gap, allowing only a single cutting tool to pass through, is provided between the bottom of the storage trough and the receiving plate. One end of the push plate has a push head that can pass through the discharge gap. A horizontal plate is mounted on the storage trough, and a number of second electric push rods corresponding to the number of storage troughs are mounted on the horizontal plate. A pressure block is mounted on the push head of the second electric push rod, and the pressure block faces the end of the receiving plate and is located at the outlet of the discharge gap. The heating coil is fixedly mounted on the base, and the heating part of the heating coil is suspended above the end of the receiving plate.

2. The quenching device integrating quenching and unloading as described in claim 1, characterized in that: The receiving plate is provided with a sliding groove, and the bottom of the push plate is provided with a slider. The slider is placed in the sliding groove and can slide back and forth along the sliding groove.

3. The quenching device integrating quenching and unloading as described in claim 2, characterized in that: The end of the receiving plate is provided with a receiving part whose shape corresponds to the knife. When the knife is placed on the receiving part, the blade of the knife is suspended in the air and placed at the heating part of the heating coil.

4. The quenching device integrating quenching and unloading as described in claim 3, characterized in that: The weight block is equipped with a handle.

5. The quenching device integrating quenching and unloading as described in claim 4, characterized in that: The base is equipped with support feet at the bottom.

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