Embossing device for coral fleece fabric

By designing guiding and cleaning mechanisms, the problem of coral fleece fabric shifting during the printing process was solved, ensuring accurate fabric positioning and cleaning, improving printing quality and reducing the defect rate.

CN224199668UActive Publication Date: 2026-05-05CHANGSHU AIS TEXTILE TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU AIS TEXTILE TECH
Filing Date
2025-05-16
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Coral fleece fabric is prone to shifting during the printing process, resulting in misaligned, overlapping, or incomplete printed patterns and a high defect rate.

Method used

An embossing device including a guiding mechanism and a cleaning mechanism was designed. The moving frame and the limiting ring are driven by hydraulic cylinders and air cylinders to ensure accurate positioning of the fabric during the output stage, and dust and debris on the fabric surface are removed by cleaning brushes and collection bins.

Benefits of technology

It effectively reduces the probability of fabric shifting during the conveying process, improves printing quality and cleanliness, and reduces the defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coral fleece fabrics, and discloses a coral fleece fabric embossing device which comprises a bottom plate, a workbench is fixedly arranged on the top surface of the bottom plate, a discharging machine is arranged on the left side of the workbench and fixedly connected with the bottom plate, a placing table is fixedly arranged on the top surface of the workbench, and the placing table is fixedly connected with the workbench. And an embossing machine is arranged above the placing table. The hydraulic cylinder drives the moving frame to move left and right, the position of the fabric output by the discharging machine is adjusted in the discharging stage, the fabric can enter the follow-up process from the proper discharging position, and the situation that due to the deviation of the discharging position, the fabric is disordered in the follow-up conveying process, and the embossing quality is affected is avoided; and then a limiting ring is driven by a connecting rod and a sliding frame to slide on the outer side face of a limiting base, the fabric is further limited, it is ensured that the fabric is always kept at the correct position before entering the containing table, and the probability that the fabric deviates in the conveying process is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of coral fleece fabric technology, specifically to an embossing device for coral fleece fabric. Background Technology

[0002] Coral fleece is a new type of textile fabric. As its name suggests, it has a coral-like appearance, vibrant colors, and excellent coverage. This fabric is usually made from polyester fibers, woven into a double-layer base fabric using a warp knitting machine, and then processed through splitting, dyeing, and finishing. It has a delicate texture, a soft hand feel, fine fiber density, and low bending modulus, giving the fabric outstanding softness. The high fiber density and large specific surface area make the fabric have excellent coverage and good warmth retention. In addition, coral fleece has strong water absorption (three times that of pure cotton products), is not easy to shed, does not pill, does not fade, is non-irritating to the skin, and is non-allergenic. It also has rich colors and a beautiful appearance. Due to its good wearability and visual effect, coral fleece is widely used in the fields of pajamas, baby products, and home decorations, becoming a popular fabric in the home textile industry.

[0003] Coral fleece fabric is soft and has a dense pile. When transported on printing equipment, compared to ordinary fabrics, the friction distribution between it and the conveying device is not uniform and the gripping stability is poor. At the same time, the fabric itself is lightweight and light. When the printing machine is running at high speed and airflow fluctuations occur, or when there are slight wobbles transmitted by mechanical vibrations during the printing process, it is very easy to deviate from the predetermined position. Once the fabric deviates, the originally precisely set printing pattern cannot be accurately printed in the predetermined area. The pattern may have problems such as misalignment, overlap, and incompleteness, resulting in defects in the printed products and a significant increase in the defect rate.

[0004] Therefore, an embossing device for coral fleece fabric is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an embossing device for coral fleece fabric, which solves the technical problem that coral fleece fabric will shift and thus affect the printing effect, thereby reducing the probability of fabric shifting during the conveying process.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an embossing device for coral fleece fabric, comprising a base plate, a worktable fixedly mounted on the top surface of the base plate, a feeding machine fixedly mounted on the left side of the worktable and fixedly connected to the base plate, a placement platform fixedly mounted on the top surface of the worktable, an embossing machine mounted above the placement platform and fixedly connected to the rear end of the embossing machine and the worktable, a receiving machine fixedly mounted on the right side of the placement platform and fixedly connected to the worktable at its bottom surface, a guiding mechanism mounted above the feeding machine, and a cleaning mechanism mounted on the left side of the placement platform;

[0007] The guiding mechanism includes a moving part and a limiting part;

[0008] The cleaning facility includes a cleaning section and a collection section.

[0009] Preferably, the movable part includes a fixed plate, the bottom surface of which is fixedly connected to the base plate. The fixed plate is located between the workbench and the discharge machine. A movable frame is provided on the left side of the fixed plate, and the movable frame is located above the discharge machine.

[0010] Preferably, a positioning rod is fixedly installed on the right side of the movable frame. There are two positioning rods arranged at the front and rear. The right end of the positioning rod passes through the fixed plate and is slidably connected to the fixed plate. A hydraulic cylinder is arranged between the two positioning rods. The right side of the hydraulic cylinder is fixedly connected to the fixed plate. The left end of the hydraulic cylinder output shaft is fixedly connected to the movable frame. The hydraulic cylinder drives the movable frame to move left and right, adjusting the position of the fabric output by the discharge machine during the discharge stage, so that the fabric can enter the subsequent process from the appropriate discharge position.

[0011] Preferably, the limiting part includes a placement plate, the right end of which is fixedly connected to a fixing plate, a limiting seat is fixedly provided on the left end of the placement plate, a positioning frame is fixedly provided on the top surface of the fixing plate, a cylinder is fixedly provided on the right side of the positioning frame, the cylinder output shaft passes through the positioning frame and extends to the left side of the positioning frame, and a movable seat is fixedly provided on the left end of the cylinder output shaft.

[0012] Preferably, the movable seat has connecting rods hinged at both ends, and a sliding frame hinged at the other end of each connecting rod. The positioning frame has a positioning groove on its side, and the right end of the sliding frame passes through the positioning groove and is slidably connected to the inner wall of the positioning groove. A limit ring is fixedly installed at the left end of the sliding frame. The limit ring is sleeved on the outer side of the limit seat and is slidably connected to the limit seat. The cylinder pushes the movable seat, which in turn drives the limit ring to slide on the outer side of the limit seat through the connecting rods and the sliding frame, further limiting the fabric.

[0013] Preferably, the cleaning unit includes a cleaning seat, a connecting groove is provided on the side of the cleaning seat, a dust discharge groove is provided on the bottom surface of the cleaning seat, and a cleaning brush is fixedly installed inside the connecting groove. The cleaning brush on the cleaning seat directly contacts the fabric during the conveying process and brushes off the dust, debris and other impurities on the surface of the fabric.

[0014] Preferably, the collection unit includes a connecting frame, the upper end of which is fixedly connected to the cleaning seat. A collection chamber is provided inside the connecting frame, and limit plates are fixedly provided on both the left and right sides of the collection chamber. A limit groove is opened in the inner wall of the connecting frame, and the limit plate is located inside the limit groove and slidably connected to the inner wall of the limit groove. A support frame is fixedly provided on the bottom surface of the connecting frame, and the bottom surface of the support frame is fixedly connected to the workbench. The dust and debris brushed off by the cleaning brush fall smoothly into the collection chamber through the dust outlet groove on the bottom surface of the cleaning seat, realizing the centralized collection of debris.

[0015] Preferably, a stop bar is hinged to the front of the connecting frame, and a placement frame is provided on the right side of the stop bar. The placement frame is fixedly connected to the connecting frame, and the right end of the stop bar is located inside the placement frame. A fixing rod is fixedly provided on the top surface of the connecting frame, and a telescopic rod is hinged to the upper end of the fixing rod. The other end of the telescopic rod is hinged to the stop bar, and a spring is fixedly sleeved on the outer side of the telescopic end of the telescopic rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are: an embossing device for coral fleece fabric,

[0017] (1) The moving frame is driven by hydraulic cylinder to move left and right, and the position of the fabric output by the discharge machine is adjusted during the discharge stage. This allows the fabric to enter the subsequent process from the appropriate discharge position, avoiding the fabric from being disordered in the subsequent conveying due to the deviation of the discharge position, which affects the embossing quality. The cylinder pushes the moving seat, and then drives the limiting ring to slide on the outer side of the limiting seat through the connecting rod and sliding frame, further limiting the fabric and ensuring that the fabric always maintains the correct position before entering the placement table, reducing the probability of the fabric shifting during the conveying process.

[0018] (2) By directly contacting the fabric during the conveying process with the cleaning brush on the cleaning seat, the dust and debris on the surface of the fabric are brushed off, thereby improving the cleanliness of the fabric. The dust and debris brushed off by the cleaning brush fall smoothly into the collection chamber through the dust outlet groove at the bottom of the cleaning seat, thus realizing the centralized collection of debris. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 This is a perspective view of the guiding mechanism of this utility model;

[0021] Figure 3 This is a partial perspective view of the guiding mechanism of this utility model;

[0022] Figure 4 This is a perspective view of the cleaning mechanism of this utility model;

[0023] Figure 5 This is a partial perspective view of the cleaning mechanism of this utility model.

[0024] In the diagram: 1. Base plate, 2. Workbench, 3. Discharge machine, 4. Placement platform, 5. Embossing machine, 6. Receiving machine, 7. Guide mechanism, 71. Fixed plate, 72. Moving frame, 73. Positioning rod, 74. Hydraulic cylinder, 75. Placement plate, 76. Limiting seat, 77. Positioning frame, 78. Cylinder, 79. Connecting rod, 710. Sliding frame, 711. Limiting ring, 8. Cleaning mechanism, 81. Cleaning seat, 82. Cleaning brush, 83. Connecting frame, 84. Collection bin, 85. Limiting plate, 86. Support frame, 87. Stop bar, 88. Placement frame, 89. Fixed rod, 810. Telescopic rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0026] Based on the existing issue that coral fleece fabric can shift and thus affect the printing effect, please refer to... Figures 1-5 This utility model provides a technical solution: an embossing device for coral fleece fabric, including a base plate 1, a workbench 2 fixedly mounted on the top surface of the base plate 1, a feeding machine 3 mounted on the left side of the workbench 2, the feeding machine 3 being fixedly connected to the base plate 1, a placement platform 4 fixedly mounted on the top surface of the workbench 2, an embossing machine 5 mounted above the placement platform 4, the rear end of the embossing machine 5 being fixedly connected to the workbench 2, a receiving machine 6 mounted on the right side of the placement platform 4, the bottom surface of the receiving machine 6 being fixedly connected to the workbench 2, a guiding mechanism 7 mounted above the feeding machine 3, and a cleaning mechanism 8 mounted on the left side of the placement platform 4;

[0027] The guiding mechanism 7 includes a moving part and a limiting part;

[0028] The cleaning facility 8 includes a cleaning department and a collection department.

[0029] The moving part includes a fixed plate 71, the bottom surface of which is fixedly connected to the base plate 1. The fixed plate 71 is located between the workbench 2 and the discharge machine 3. A moving frame 72 is provided on the left side of the fixed plate 71, and the moving frame 72 is located above the discharge machine 3.

[0030] A positioning rod 73 is fixedly installed on the right side of the movable frame 72. There are two positioning rods 73, one at the front and one at the back. The right end of the positioning rod 73 passes through the fixed plate 71 and is slidably connected to the fixed plate 71. A hydraulic cylinder 74 is installed between the two positioning rods 73. The right side of the hydraulic cylinder 74 is fixedly connected to the fixed plate 71, and the left end of the output shaft of the hydraulic cylinder 74 is fixedly connected to the movable frame 72.

[0031] The limiting part includes a placement plate 75. The right end of the placement plate 75 is fixedly connected to the fixing plate 71. A limiting seat 76 is fixedly installed on the left end of the placement plate 75. A positioning frame 77 is fixedly installed on the top surface of the fixing plate 71. A cylinder 78 is fixedly installed on the right side of the positioning frame 77. The output shaft of the cylinder 78 passes through the positioning frame 77 and extends to the left side of the positioning frame 77. A movable seat is fixedly installed on the left end of the output shaft of the cylinder 78.

[0032] The movable seat is hinged at both ends with connecting rods 79, and the other end of the connecting rods 79 is hinged with a sliding frame 710. The positioning frame 77 has a positioning groove on its side. The right end of the sliding frame 710 passes through the positioning groove and is slidably connected to the inner wall of the positioning groove. The left end of the sliding frame 710 is fixedly provided with a limit ring 711. The limit ring 711 is sleeved on the outer side of the limit seat 76 and is slidably connected to the limit seat 76.

[0033] Furthermore, in this embodiment, after the fabric is output from the discharge machine 3, the hydraulic cylinder 74 works, and its output shaft pushes the moving frame 72 to move left and right. The moving frame 72 is slidably connected to the fixed plate 71 through the positioning rod 73 to ensure the stability of the movement of the moving frame 72. The movement of the moving frame 72 can make preliminary adjustments to the discharge position of the fabric in the discharge stage, so that the fabric enters the subsequent process in a suitable discharge position. The cylinder 78 works, and its output shaft pushes the moving seat to move left and right. The moving seat drives the sliding frame 710 to slide in the positioning groove on the side of the positioning frame 77 through the connecting rod 79, thereby driving the limiting ring 711 to slide on the outer side of the limiting seat 76. The limiting ring 711 can further limit the fabric to ensure that the fabric maintains the correct position before entering the placement table 4.

[0034] Furthermore, in this embodiment, the hydraulic cylinder 74 drives the moving frame 72 to move left and right, adjusting the position of the fabric output by the discharge machine 3 during the discharge stage. This allows the fabric to enter the subsequent process from the appropriate discharge position, avoiding the fabric from being misplaced in the subsequent conveying due to the deviation of the discharge position, which would affect the embossing quality. The cylinder 78 pushes the moving seat, which in turn drives the limiting ring 711 to slide on the outer side of the limiting seat 76 through the connecting rod 79 and the sliding frame 710, further limiting the fabric and ensuring that the fabric always maintains the correct position before entering the placement table 4, reducing the probability of the fabric shifting during the conveying process. Example

[0035] Please see Figures 1-5 Furthermore, based on Embodiment 1, the cleaning unit includes a cleaning seat 81, a connecting groove is provided on the side of the cleaning seat 81, a dust discharge groove is provided on the bottom surface of the cleaning seat 81, and a cleaning brush 82 is fixedly installed inside the connecting groove.

[0036] The collection unit includes a connecting frame 83, the upper end of which is fixedly connected to the cleaning seat 81. A collection chamber 84 is provided inside the connecting frame 83. Limiting plates 85 are fixedly provided on both the left and right sides of the collection chamber 84. A limiting groove is opened in the inner wall of the connecting frame 83. The limiting plate 85 is located inside the limiting groove and is slidably connected to the inner wall of the limiting groove. A support frame 86 is fixedly provided on the bottom surface of the connecting frame 83. The bottom surface of the support frame 86 is fixedly connected to the worktable 2.

[0037] A stop bar 87 is hinged to the front of the connecting frame 83. A placement frame 88 is provided on the right side of the stop bar 87. The placement frame 88 is fixedly connected to the connecting frame 83. The right end of the stop bar 87 is located inside the placement frame 88. A fixing rod 89 is fixedly provided on the top surface of the connecting frame 83. A telescopic rod 810 is hinged to the upper end of the fixing rod 89. The other end of the telescopic rod 810 is hinged to the stop bar 87. A spring is fixedly sleeved on the outer side of the telescopic end of the telescopic rod 810.

[0038] Furthermore, in this embodiment, the fabric passes through the cleaning seat 81 during the conveying process. The cleaning brush 82 on the cleaning seat 81 comes into contact with the fabric and brushes off the dust and debris on the fabric surface, thus cleaning the fabric. The dust and debris brushed off by the cleaning brush 82 fall into the collection chamber 84 through the dust outlet groove on the bottom surface of the cleaning seat 81. The collection chamber 84 is slidably connected to the limiting groove on the inner wall of the connecting frame 83 through the limiting plate 85, which facilitates the installation and disassembly of the collection chamber 84. The telescopic rod 810 and the spring drive the stop rod 87 to move downward, so that the right end of the stop rod 87 is located in the placement frame 88, and the stop rod 87 is located at the front end of the collection chamber 84, which limits the disassembly direction of the collection chamber 84 and fixes the collection chamber 84.

[0039] Furthermore, in this embodiment, the cleaning brush 82 on the cleaning seat 81 comes into direct contact with the fabric during the conveying process, brushing off dust and debris from the fabric surface, thereby improving the cleanliness of the fabric. The dust and debris brushed off by the cleaning brush 82 fall smoothly into the collection chamber 84 through the dust outlet groove on the bottom of the cleaning seat 81, thus achieving centralized collection of debris.

[0040] In use, after the fabric is output from the feeder 3, the hydraulic cylinder 74 operates, and its output shaft pushes the moving frame 72 to move left and right. The moving frame 72 is slidably connected to the fixed plate 71 through the positioning rod 73 to ensure the stability of the moving frame 72. The movement of the moving frame 72 can make preliminary adjustments to the output position of the fabric during the output stage, so that the fabric enters the subsequent process at a suitable output position. The cylinder 78 operates, and its output shaft pushes the moving seat to move left and right. The moving seat drives the sliding frame 710 to slide in the positioning groove on the side of the positioning frame 77 through the connecting rod 79, which in turn drives the limiting ring 711 to slide on the outer side of the limiting seat 76. The limiting ring 711 can further limit the fabric to ensure that the fabric remains upright before entering the placement table 4. The fabric is positioned accurately to prevent it from shifting during transport. As the fabric is transported, it passes through the cleaning seat 81, where the cleaning brush 82 contacts the fabric and brushes off dust and debris from its surface, thus cleaning the fabric. The dust and debris brushed off by the cleaning brush 82 fall into the collection chamber 84 through the dust outlet groove on the bottom of the cleaning seat 81. The collection chamber 84 is slidably connected to the limiting groove on the inner wall of the connecting frame 83 via the limiting plate 85, facilitating the installation and removal of the collection chamber 84. The telescopic rod 810 and the spring drive the stop rod 87 to move downward, so that the right end of the stop rod 87 is located inside the placement frame 88, placing the stop rod 87 at the front end of the collection chamber 84, limiting the removal direction of the collection chamber 84, and fixing the collection chamber 84.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An embossing device for coral fleece fabric, comprising a base plate (1), characterized in that: A workbench (2) is fixedly installed on the top surface of the base plate (1). A discharge machine (3) is installed on the left side of the workbench (2). The discharge machine (3) is fixedly connected to the base plate (1). A placement platform (4) is fixedly installed on the top surface of the workbench (2). An embossing machine (5) is installed above the placement platform (4). The rear end of the embossing machine (5) is fixedly connected to the workbench (2). A receiving machine (6) is installed on the right side of the placement platform (4). The bottom surface of the receiving machine (6) is fixedly connected to the workbench (2). A guiding mechanism (7) is installed above the discharge machine (3). A cleaning mechanism (8) is installed on the left side of the placement platform (4). The guiding mechanism (7) includes a moving part and a limiting part; The cleaning facility (8) includes a cleaning section and a collection section.

2. The embossing device for coral fleece fabric according to claim 1, characterized in that: The moving part includes a fixed plate (71), the bottom surface of which is fixedly connected to the base plate (1). The fixed plate (71) is located between the workbench (2) and the discharge machine (3). A moving frame (72) is provided on the left side of the fixed plate (71), and the moving frame (72) is located above the discharge machine (3).

3. The embossing device for coral fleece fabric according to claim 2, characterized in that: A positioning rod (73) is fixedly installed on the right side of the movable frame (72). There are two positioning rods (73) arranged at the front and back. The right end of the positioning rod (73) passes through the fixed plate (71) and is slidably connected to the fixed plate (71). A hydraulic cylinder (74) is arranged between the two positioning rods (73). The right side of the hydraulic cylinder (74) is fixedly connected to the fixed plate (71), and the left end of the output shaft of the hydraulic cylinder (74) is fixedly connected to the movable frame (72).

4. The embossing device for coral fleece fabric according to claim 3, characterized in that: The limiting part includes a placement plate (75), the right end of which is fixedly connected to a fixing plate (71), a limiting seat (76) is fixedly provided on the left end of the placement plate (75), a positioning frame (77) is fixedly provided on the top surface of the fixing plate (71), a cylinder (78) is fixedly provided on the right side of the positioning frame (77), the output shaft of the cylinder (78) passes through the positioning frame (77) and extends to the left side of the positioning frame (77), and a movable seat is fixedly provided on the left end of the output shaft of the cylinder (78).

5. The embossing device for coral fleece fabric according to claim 4, characterized in that: The movable seat is hinged at both ends with connecting rods (79), and the other end of the connecting rods (79) is hinged with a sliding frame (710). The positioning frame (77) has a positioning groove on its side. The right end of the sliding frame (710) passes through the positioning groove and is slidably connected to the inner wall of the positioning groove. The left end of the sliding frame (710) is fixedly provided with a limiting ring (711). The limiting ring (711) is sleeved on the outer side of the limiting seat (76) and is slidably connected to the limiting seat (76).

6. The embossing device for coral fleece fabric according to claim 1, characterized in that: The cleaning unit includes a cleaning seat (81), a connecting groove is provided on the side of the cleaning seat (81), a dust discharge groove is provided on the bottom surface of the cleaning seat (81), and a cleaning brush (82) is fixedly installed inside the connecting groove.

7. The embossing device for coral fleece fabric according to claim 6, characterized in that: The collection unit includes a connecting frame (83), the upper end of which is fixedly connected to the cleaning seat (81). A collection chamber (84) is provided inside the connecting frame (83). Limiting plates (85) are fixedly provided on both the left and right sides of the collection chamber (84). A limiting groove is opened on the inner wall of the connecting frame (83). The limiting plate (85) is located inside the limiting groove and is slidably connected to the inner wall of the limiting groove. A support frame (86) is fixedly provided on the bottom surface of the connecting frame (83). The bottom surface of the support frame (86) is fixedly connected to the worktable (2).

8. The embossing device for coral fleece fabric according to claim 7, characterized in that: The connecting frame (83) is hinged to a stop bar (87) on the front. A placement frame (88) is provided on the right side of the stop bar (87). The placement frame (88) is fixedly connected to the connecting frame (83). The right end of the stop bar (87) is located inside the placement frame (88). A fixing rod (89) is fixedly provided on the top surface of the connecting frame (83). A telescopic rod (810) is hinged to the upper end of the fixing rod (89). The other end of the telescopic rod (810) is hinged to the stop bar (87). A spring is fixedly sleeved on the outer side of the telescopic end of the telescopic rod (810).